Page 1 HAND PROBE PRESS User’s Manual Dukane Part No. 403-574-01 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949 ISO 9001:2008 Products are manufactured in ISO www.dukane.com/us...
Page 2 Printed in the United States of America. Part Number: 403 - 574 - 01 This ultrasonic equipment is manufactured under one or more of the following U.S. Patents: 3,780,926 3,825,481 4,131,505 4,277,710 5,798,599 5,880,580 6,984,921 7,225,965 7,475,801, and 7,819,158 B2 Page ii Dukane Manual Part No. 403-574-01...
Page 3: Revision History
Web address revised. Revise Regulatory Agency Compliance statement. Health and Safety - Add safe lifting practices. Installation - Add lockout/tagout information and seismic zone information. Page 25 - Edited to clarify need for external power supply. 11/24/2010 Page iii Dukane Manual Part No. 403-574-01...
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Page 5: General Considerations
System I/O Panel Section 5 - Standard System Status and Controls . . . . 35 Front Panel Overview System Displays Control Keys Start-up Sequence Stopping the Weld Cycle System Parameter Settings Overview Continued on next page Page v Dukane Manual Part No. 403-574-01...
Page 6: Table Of Contents
Section 12 - Contacting Dukane . . . . . . . . . . . . . . . . . .
Page 7: General User Information
Generator Overview ....... . 4 Key Generator Features ......4 Page 1 Dukane Manual Part No. 403-574-01...
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Page 9: General User Information
(e.g. I, II, III). As an example, Figure 3- 2 would be the second illustration in Section 3 while Table 3- II would be the second table in Section 3. Hearing Condition Electrical Protection or Practice Hazard Page 3 Dukane Manual Part No. 403-574-01...
Page 10: Generator Overview
• ISO 9001 Certification means that this system any voltage input within the specified range. This pro- has been manufactured to high quality standards vides consistent system performance regardless of line and assures you of manufacturing excellence. Page 4 Dukane Manual Part No. 403-574-01...
Page 11: Section 2 - Health And Safety
International Power Grounding ......8 Lifting the Equipment ....... . 9 Dukane Manual Part No. 403-574-01 Page 5...
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Page 13: General Considerations
Labor about the particular type of plastic(s) you are using. When plastic materials are being processed, they may emit fumes and/or gases that could be hazardous. Make sure you have adequate ventilation whenever these plas- tics are processed. Dukane Manual Part No. 403-574-01 Page 7...
Page 14: Electrical Safety
Do not use a two-wire exten- sion cord with this product. Typical Outlet NOTE See Section 10, Options if your sys- Provided Cable tem has a non-detachable power cord Figure 2 - 2 International 220/240V Grounding for 120VAC operation. Page Dukane Manual Part No. 403-574-01...
Page 15: Lifting The Equipment
To place the object below the level of your waist, follow the same procedures in re- verse order. Remember, keep your back as vertical as possible and bend at the knees. Dukane Manual Part No. 403-574-01 Page ...
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Page 17: Section 3 - Installation
Power Cords ......... . . 19 Automation Controlled Probe System ......20 Page 11 Dukane Manual Part No. 403-574-01...
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Page 19: Before Installation
See the example of one such device in the figure above. The figure to the right shows the lockout device in the closed, locked position. Figure 3-2 Bottom Lockout Device In Closed Position, Locked Continued Page 13 Dukane Manual Part No. 403-574-01...
Page 20 Remove the LOTO device, and set it aside. 2. Plug the generator's electrical cord into its AC power source. 3. Push the generator's AC power switch/breaker to the ON position. Page 14 Dukane Manual Part No. 403-574-01...
Page 21: Unpacking
SYSTEM POWER OUTPUT LEVEL 3.45 OVER 3.81 LOAD [87.53] [96.8] SYSTEM OPERATING MODE POWER LINE TEST LINE EXHAUST AIR OUTLET COOLING AIR INLET [mm] OPERATOR CONTROLS OPERATOR DISPLAY Figure 3 -3 Generator - Front View (low profile model) Page 15 Dukane Manual Part No. 403-574-01...
Page 22: Rack Mounting Iq Generator
Rack- Mounting Install the four brackets from Dukane's rack-mount kit to the generator. See Table 3-I, and Figure 3- 4 (showing a System Type Dukane Part Number low profile unit) below.
Page 23: Securing Iq Generator To Benchtop
ALLOW 5" BOTH ALLOW 5" BOTH SIDES SIDES FOR COOLING. FOR COOLING. OPTIONAL HOLD DOWN BRACKETS 17.16 147-1398 [435.76] 5.19 5.50 [131.83] [139.59] 1.40 [35.7] 400-2254 E OPTIONAL HOLD (mm) DOWN BRACKETS Figure 3-5 Securing iQ Generator to Benchtop Page 17 Dukane Manual Part No. 403-574-01...
Page 24: Rfi Grounding
Recommended protective Stranded or See Figure 3-6 on Page 20. earth ground connection Solid Wire wire color: green or green with yellow stripe. 3rd Chassis Grounding Earth Stud Ground Page 1 Dukane Manual Part No. 403-574-01...
Page 25: Placement
200 - 1110 240V, 15A North America 200 - 1541 240V, 10A 200 - 1111 240V, 16A Continental Europe 200 - 1542 240V, 10A Table 3 - II Standard IEC AC Power Cord Part Numbers Page 1 Dukane Manual Part No. 403-574-01...
Page 26: Automation Controlled Probe System
iQ Series, Ultrasonic Generator/Power Supply LS User’s Manual INPUTS J7 is optional. OUTPUTS LINE VOLTAGE: 200-240 Vac 50/60Hz, 10A GROUNDING AC POWER STUD INLET ULTRASOUND OUTPUT Figure 3 - 6 Generator - Rear View (low profile model) Automation Controlled Probe System Step 1. Ground the generator chassis using the supplied 14-Gauge wire, and attach it to the grounding stud: in Figure 3 -6.
Page 27: Section 4 - Standard Connections
Ultrasound Output Connector ......32 Configuration Port Connector ......33 Page 1 Dukane Manual Part No. 403-574-01...
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Page 29: Rear Panel Layout Overview
System Output Connector – Connections for system status output signals. Ultrasound Output Connector – Coaxial high voltage connection to ultrasonic stack. Configuration Port Connector – Digital control port to modify system parameters. Page 3 Page 3 Dukane Manual Part No. 403-574-01...
Page 30: Ac Power Inlet Panel
All inputs sink or source 10mA of current from a 24VDC power supply. Page 4 Page 4 Dukane Manual Part No. 403-574-01...
Page 31: System Inputs Connector Pinout
System Inputs connector. For detailed wiring diagrams of example applications refer to Application Note AN502 found on the Dukane website at: http://www.dukane.com/us/downloads.asp?type= Application%20Notes...
Page 32: System Inputs Signal Descriptions
Multiple Probe Controller (MPC) Interface option board is in- stalled. Page Page Dukane Manual Part No. 403-574-01...
Page 33 This signal could from the process (or material) when the ultrasound is off also be reconfigured through menu selections to function or some changes in the process are being made. as an automation end-of-weld control signal input. Page 7 Page 7 Dukane Manual Part No. 403-574-01...
Page 34: System Outputs Connector
This output will be an open circuit when the ultrasound output is off. Page Page Dukane Manual Part No. 403-574-01...
Page 35 Using this monitor output, the control NOT AVAILABLE. system can verify that the amplitude is set to the expected Pin 12 (Current Loop OK Status Output) programmed amplitude level. This status output signal will activate only when a Remote Page Page Dukane Manual Part No. 403-574-01...
Page 36 Overload. Page 30 Page 30 Dukane Manual Part No. 403-574-01...
Page 37 Bad Part Status Output RED/GRN Good Part Status Output ORN/GRN System Ready Status Output BLK/WHT/RED Suspect Part Status Output WHT/BLK/RED Isolated Common RED/BLK/WHT Not Used GRN/BLK/WHT Table 4 - II System Output Connector Signals (J3) Page 31 Page 31 Dukane Manual Part No. 403-574-01...
Page 38: Ultrasound Output Connector
(black carbon depos- its) on either the ultrasound output connector or the ul- trasound cable connectors. Page 3 Page 3 Dukane Manual Part No. 403-574-01...
Page 39: Configuration Port Connector
Windows PC to modify the factory default system settings and hardware configurations. Contact your local sales representative for software availability information and access to documentation that will allow you to make use of the configuration port features. Page 33 Page 33 Dukane Manual Part No. 403-574-01...
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Page 41 System Parameter Settings Overview ....42 Default System Parameter Settings ......42 Dukane Manual Part No. 403-574-01 Page 35...
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Page 43: Front Panel Overview
90% of the overload power rating. the generator’s power output is disabled. This feature alerts the operator to an impending overload fault condition. 4-line LCD Display This is where process control parameters can be set, and where process results can be monitored. Dukane Manual Part No. 403-574-01 Page 37...
Page 44: Control Keys
The horn should never come in direct contact with a metal fixture or anvil with ultrasound activated. Page 3 Dukane Manual Part No. 403-574-01...
Page 45: Test
Press ENTER to confirm and store a selection in memory. CANCEL Press the CANCEL key to return to the previous screen or cursor position. Think of it as a “back” key. Selection is not stored in memory. Dukane Manual Part No. 403-574-01 Page 3...
Page 46: Start-Up Sequence
OFFLINE depending on what was previously selected. ultrasound activation signal input. See System Operating Mode on Page 31. 5. The LCD display identifies the Dukane iQ Series type DUKANE iQ LS SERIES first. Then another screen provides system detail. See the Start-up (1 and 2) Figures 5-3 and 5-4 to the right.
Page 47: Stopping The Weld Cycle
An auxiliary cable connects these external controls to the iQ generator at connector J2. Control input labeled, “Automation Cycle Stop Input” (Pin 15) when activated will stop the weld cycle if configured as “End of Weld”. Dukane Manual Part No. 403-574-01 Page 41...
Page 48: System Parameter Settings Overview
OVERTEMP Status (J3 Pin 4 System Output) Programmable Status Output #2 Default Assignment Hold Status (J3 Pin 5 System Output) Table 5 - II Default Frequency Independent Settings Continued Page 4 Dukane Manual Part No. 403-574-01...
Page 49: System Parameter Adjustment Limits
20º 20º Table 5 - III System Parameter Adjustment Limits *** NOTE: Free Run Frequency for 15kHz generators, Minimum = Default Free Run Frequency minus 600 Hz; Maximum = Default Free Run Frequency plus 600 Hz. Page 43 Dukane Manual Part No. 403-574-01...
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Page 51: Section 6 - Process Control Settings
Screen Navigation Basics......48 Programming the Generator - Some Examples ....49 Page 45 Dukane Manual Part No. 403-574-01...
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Page 53: User-Provided Process Control Overview
Control signals for a Multiple Probe Control (MPC) system can also be easily added, if needed. A variety of ultrasonic welding status output signals are available to the automation system, which are useful in monitoring the welding process. Page 47 Dukane Manual Part No. 403-574-01...
Page 54: Screen Navigation Basics
FREE RUN FRQ 20000 Hz POWER 60 W POWER 600 W 10. Press CANCEL to return to OPERATE MODE OPERATE MODE PROCESS DATA selections. PROCESS STATISTICS SYSTEM PARAMETERS Page 4 Dukane Manual Part No. 403-574-01...
Page 55: Programming The Generator - Some Examples
3. Select PROCESS CONTROL, and press ENTER. With no option boards installed in the generator, you will get a WELD BY choice of iQ SYSTEM or AUTOMATION. AUTOMATED PROBE WELD CONTROL BY iQ SYSTEM 4. Select AUTOMATION. AUTOMATION Page 4 Dukane Manual Part No. 403-574-01...
Page 56 SECONDARY weld control. Choices the operator can make: Disable a secondary weld control, or enable either Peak Power, or Energy as the secondary weld control. Page 50 Dukane Manual Part No. 403-574-01...
Page 57 Select a time between 0 and 30 seconds. The time forces the weld portion of the cycle to stop even if the energy parameter is not met. Press ENTER. An ENTRY ACCEPTED message will appear. Page 51 Dukane Manual Part No. 403-574-01...
Page 58 AMPLITUDE CONTROL screen. From there you may adjust the RAMP UP/DOWN times or go to some other part of the menu. Page 5 Dukane Manual Part No. 403-574-01...
Page 59 2. Select RAMP UP/DOWN TIME, and then press AMPLITUDE SETTING ENTER. RAMP UP/ DOWN TIME 3. A WARNING will appear as shown to the right. Call Dukane Service with any questions about mak- WARNING MODIFIED SETTINGS ing this adjustment. MAY EFFECT OPERATION OF UNIT 4.
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Page 61: Section 7 - System Operational Testing
Stopping the Ultrasound Output ..... . 59 System with a User-supplied Emergency Stop Switch ... 59 Page 55 Dukane Manual Part No. 403-574-01...
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Page 63: System Verification Tests
Step 6. Optionally, system status outputs can be moni- tored during this test. The ultrasound status output activates only when ultrasound is active. Figure 7 - 4 Front Panel ONLINE # 1 PART COUNT WELD TIME 0.080 S POWER 1050 W ENERGY 350 J Page 57 Dukane Manual Part No. 403-574-01...
Page 64: System Test
(gray). This test cannot be performed with the generator OFFLINE. # 1 PART COUNT WELD TIME 0.080 S Figure 7 - 5 System Test POWER 1050 W ENERGY 350 J Page 5 Dukane Manual Part No. 403-574-01...
Page 65: Probe Operation
Press the emergency (E-Stop) switch, and the ultrasound # 1 PART COUNT WELD TIME 0.080 S POWER 1050 W signal will deactivate. - This applies only if Auto Stop ENERGY 350 J is wired to end user E-Stop circuits, AND Auto Stop is enabled. Page 5 Dukane Manual Part No. 403-574-01...
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Page 67: Section 8 - Troubleshooting
Inconsistent Welds ........65 Pop-up Status Screens......66 Dukane Manual Part No. 403-574-01 Page 1...
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Page 69: No Ultrasonic Output
I/O connector. The trigger switch on the hand probe activates the ultrasonic output through the control cable. 11 12 13 14 15 Figure 8 - 1 Cable End of System I/O Connector Dukane Manual Part No. 403-574-01 Page 3...
Page 70: System Power Output Level: Red
The LCD screen displays a variety of • A control power supply fault is sensed – call ser- pop-up status changes as they oc- vice. cur. Check Table 8-I, Pop-up Status Screens, Page 58. Page 4 Dukane Manual Part No. 403-574-01...
Page 71: Welding Problems
The horn amplitude may not be uniform if it has been machined, altered or damaged. All of these will change the resonant frequency of the horn. You can have the horn analyzed. Dukane Manual Part No. 403-574-01 Page 5...
Page 72: Pop-Up Status Screens
Empty Setup CURRENT SETUP Warning text pops-up if a setup is empty. HAS NOT User must program a valid welding setup. BEEN PROGRAMMED WELD CYCLE STOPPED Table 8-I Pop-Up Status Screens Dukane Manual Part No. 403-574-01 Page ...
Page 73: Section 9-Maintenance
AC Power Cord ......... 69 Dukane Manual Part No. 403-574-01...
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Page 75: Front And Rear Panels
Keep the cover on at all times because there are high voltages present which could cause injury. The internal case also contains capacitors which continue to hold a high electrical charge, even after the power is shut off. Dukane Manual Part No. 403-574-01 Page ...
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Page 77: Section 10 - Options
PROFIBUS Communications Module ....90 iQLinQ EtherNet/IP Module ......91 Dukane Manual Part No. 403-574-01 Page 71...
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Page 79: Power Inlet Options
CAUTION 120V Power Ground  If there is any question about For safety, the power cords used on all Dukane the grounding of your recep- products have a three-prong, grounding-type plug. tacle, have it checked by a qualified electrician. Do...
Page 80: Ac Power Inlet Panel
(RFI) that is common in an industrial environment. The chassis ground stud is in Figure 10-2. Proper system grounding is discussed in Section 3. Page 74 Dukane Manual Part No. 403-574-01...
Page 81: I/O Panel Options
Table 10-I shows an example of a customized option: I/O Panel Option Panel Pins/Signals duplicate a Dukane DPC-I generator. Figure 10- 4 Option Panel and I/O Panel (NOTE: Shown are the Option panel with Remote Control Module, and the I/O panel with single I/O connector.)
Page 82: Option Panel Modules
(that can be ordered with a minimum of two probe controls Step 6. MPC INTERFACE - Attach one end of the up to a maximum of 16 probe controls), must be purchased MPC Interface cable (Dukane # 200-1408-XX) to the MPC Interface connector on the iQ gen- erator panel - in Figure 10-5.
Page 83: Mpc I/O Connector Signals
On On Improperly assembled ultrasound Off Off cables can result in high voltage arc- Off On ing and will destroy the ultrasound On Off connectors. On On Table 10 - III MPC Setup Bit Inputs Dukane Manual Part No. 403-574-01 Page 77...
Page 84: Mpc Module Cutout Guide
[45 mm] [266.7 mm] [57.2 mm] MPC0808 MPC1610 MPC1612 18.25 1.75 18.00 2.25 [464 mm] [45 mm] [457.2 mm] [57.2 mm] MPC1614 MPC1616 Figure 10-6 MPC Module Cutout Guide Page 7 Dukane Manual Part No. 403-574-01...
Page 85: Probe Cables
(or to the equipment enclosure into which your system is installed). 2. U/S (ultrasonic) cable (Dukane P/N 200-479-XX - Order the correct cable length for your installation.) - Connect one end of the cable to the left rear U/S con- nector of the MPC interface, in Figure 10 -7.
Page 86 - for instance, trying to select channel 10 for an 8 channel system If this lights up RED, a hardware fault has been sensed, and the unit should be returned to Dukane for servicing. Probe Selection Status PROBE SELECTION STATUS...
Page 87: Mpc Cycle Flow Chart
MPC Ready software settings. Status Output active? Remove welded part. Generator Ready Status Output PLC activates active? generator’s binary code inputs to select active probe. Figure 10-10 MPC Cycle Flow Chart Dukane Manual Part No. 403-574-01 Page 1...
Page 88: Remote Amplitude Control Module
System Output Pins 1(+) and 3(-). Current Loop Connector Current Loop Fault Indicator - Green/Red LED SYSTEM INPUTS SYSTEM OUTPUTS STATUS CONFIGURATION E-STOP CURRENT LOOP INPUT Figure 10-12 Remote Amplitude Control Module Page Dukane Manual Part No. 403-574-01...
Page 89: Amplitude Control Menu Detail
See Figure 10-13 above. If IQ SYSTEM is selected, the amplitude setting is adjusted with the front panel user interface. If AUTOMATION is selected for amplitude control, the amplitude setting is adjusted with the 4-20mA current loop. Dukane Manual Part No. 403-574-01 Page 3...
Page 90: Automation Thruster Control Module
Part Number - 110- 4206 This optional module enables the iQ system to control a NOTE Dukane iQ thruster. The module is illustrated in Figure It is the responsibility of the machine 10-14. Check your thruster operator’s manual for cable builder to ensure that all appropriate connection information.
Page 91: Isolated I/O Conversion Module
PNP signals to NPN, or to convert +5V TTL signals to +24V levels. Examples Three examples of conversion possibilities are shown on the pages that follow: • NPN to PNP, Figure 10-17 • PNP to NPN, Figure 10-18, and • +5V to +24 V PNP, Figure 10-19 Dukane Manual Part No. 403-574-01 Page 5...
Page 92: Npn To Pnp Conversion
OUTPUTS SHOULD NOT BE CONFIGURED TO SINK A TTL LOAD TO MAXIMUM CURRENT: 50mA GROUND. A RELAY CONNECTION SHOULD BE USED INSTEAD. VOLTAGE DROP ( + TO - ): 1.0 Vdc MAX Figure 10-17 NPN to PNP Conversion Page Dukane Manual Part No. 403-574-01...
Page 93: Pnp To Npn Conversion
MAXIMUM CURRENT: 50mA OUTPUTS SHOULD NOT BE CONFIGURED TO SINK A TTL LOAD TO VOLTAGE DROP ( + TO - ): 1.0 Vdc MAX GROUND. A RELAY CONNECTION SHOULD BE USED INSTEAD. Figure 10-18 PNP to NPN Conversion Dukane Manual Part No. 403-574-01 Page 7...
Page 94: To +24V Pnp Conversion
GROUND. A RELAY CONNECTION SHOULD BE USED INSTEAD. MAXIMUM CURRENT: 50mA VOLTAGE DROP ( + TO - ): 1.0 Vdc MAX Figure 10-19 +5V to +24V PNP Conversion Page Dukane Manual Part No. 403-574-01...
Page 95: Iqlinq
HMI to program or monitor weld settings. 3. Enable and set Trigger by Power parameters. All Dukane iQ LS generators include the RS-232 Interface 4. Enable and set Hold Time. option, which can be used to set amplitude and monitor power.
Page 96: Iqlinq Profibus Communications Module
Phase, Free Run Frequency, Frequency Lock and Hold, and Frequency limits. Bus error activates LED (Red) LINE VOLTAGE: 200-240 Vac 50/60Hz, 15A PROFIBUS Figure 10-20 PROFIBUS Communications Module PROFIBUS Module Page 0 Dukane Manual Part No. 403-574-01...
Page 97: Module
Phase, Free Run Frequency, Frequency Lock and Hold, and Frequency limits. Front View Top View EtherNet/IP Connect to EtherNet/IP +24V Network 5.41 [137.5] Status LEDs 4.65 [118] Connect to iQ Generator’s J4 Port CONFIG iQLinQ 1.77 [45] Figure 10-21 EtherNet/IP Module Dukane Manual Part No. 403-574-01 Page 1...
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Page 99: Section 11 - Specifications
IP Rating ........102 Dukane Manual Part No. 403-574-01...
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Page 101: Drawings
Section 11 - Specifications Figure 11-1 Low Profile Chassis Drawing Dukane Manual Part No. 403-574-01 Page 5...
Page 102: High Profile Chassis
Series, Ultrasonic Generator/Power Supply LS User’s Manual Figure 11- 2 High Profile Chassis Drawing Page Dukane Manual Part No. 403-574-01...
Page 103: High Power (3600W) Chassis
Section 11 - Specifications Figure 11- 3 High Power (3600W) Chassis Drawing Dukane Manual Part No. 403-574-01 Page 7...
Page 104: High Power (4800W) Chassis
Series, Ultrasonic Generator/Power Supply LS User’s Manual Figure 11- 4 High Power (4800W) Chassis Drawing Page Dukane Manual Part No. 403-574-01...
Page 105: Weight
Storage guidelines (generator is not operating): Temperature: -4°F to 158°F (-20°C to +70°C) Air Particulates: Keep the equipment dry Minimize exposure to moisture, dust, dirt, smoke and mold Humidity: 5% to 95% Non–condensing @ 0°C to +30°C Dukane Manual Part No. 403-574-01 Page ...
Page 106: Ac Power Requirements
The fixed power cord includes a three-wire grounding plug (NEMA 5-15P configuration). These models are fully FCC compliant, but are not usable in European countries and therefore are not CE certified. Page 100 Dukane Manual Part No. 403-574-01...
Page 107: Interpreting The Model Number
Section 11 - Specifications Figure 11- 5 Interpreting the Model Number Dukane Manual Part No. 403-574-01 Page 101...
Page 108: Regulatory Agency Compliance
Machines Part 1: General Requirements. IP (International Protection) Rating The iQ generator has an IP rating from the IEC (International Electrotechnical Commission). The rating is IP2X, in compliance with finger-safe industry standards. Page 10 Dukane Manual Part No. 403-574-01...
Page 109: Section 12 - Contacting Dukane
Section 12 - Contacting Dukane SECTION 12 Contacting Dukane Dukane Manual Part No. 403-574-01 Page 103...
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Page 111 Section 12 - Contacting Dukane Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number • Fault/error indicators from the LCD display • Software version (Press .
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Page 113: Appendices
List of Tables........110 Guide to iQ Generator Menu Structure....111-127 Page 107 Dukane Manual Part No. 403-574-01...
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Page 115: List Of Figures
120VAC Power Inlet Panel ....................74 10-3 HD15F for System Inputs/Outputs Connector ...............75 10-4 Option Panel and I/O Panel ...................75 10-5 Generator Rear View - Optional MPC Model ..............76 10-6 MPC Module Cutout Guide ...................78 10-7 MPC Module Rear Connectors ..................79 Page 10 Dukane Manual Part No. 403-574-01...
Page 116: List Of Tables
MPC Setup Bit Inputs ......................77 10-IV Probe Cables ........................79 10-V Press Base Connector Pinout (J6) ..................84 11-I iQ Generator Weights ..................... 99 11-II AC Power Requirements ....................100 Page 110 Dukane Manual Part No. 403-574-01...
Page 117: Guide To Iq Generator Menu Structure
Appendices Guide to iQ Generator Menu Structure DUKANE iQ LS SERIES Menus Page Number Time Only Operate Process Setup - Automated Probe Process Setup - Hand Probe Process Setup - MPC Probe Process Setup - Process Limits Process Setup - Utilities...
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Page 135 By passing its audit, Dukane can assure traditional inspection–oriented quality system you that we have in place a well–defined and...
Page 136 Series, LS Generators, User's Manual Part No. 403-574-01 Printed in the United States of America Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797-4900 • FAX (630) 797–4949...

This manual is also suitable for:

Iq ls

Dukane iQ Series LS User Manual

Table of Contents

Section 2

Section 3

Section 4

System I/O Panel

System Inputs Connector

AC Power Inlet Panel

Section 5

Front Panel Overview

Control Keys

Start-Up Sequence

Stopping the Weld Cycle

System Parameter Settings Overview

Section 6 - Process Control Settings

Section 7 System Operational Testing

System Verification Tests

System Test

Stopping the Ultrasound Output

Probe Operation

Section 8 Troubleshooting

No Ultrasonic Output

System Power Output Level : Red

System Power Diagnostic Procedures

Welding Problems

Pop-Up Status Screens

Section 9-Maintenance

Section 10 Options

Section 10 - Options

Iqlinq RS-232 Interface Option

Iqlinq

Iqlinq PROFIBUS Communications Module

Section 11 Specifications

Section 12 - Contacting Dukane

Appendices

List of Figures

Quick Links

Chapters

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