DURKOPP ADLER 806 Installation Instructions Manual
Hide thumbs
Also See for 806:
- Instructions for operating manual (53 pages) ,
- Service instructions manual (115 pages) ,
- Parts list (201 pages)
Table of Contents
Advertisement
Quick Links
Contents
Part 2: Installation instructions class 806
1.
Items of the sewing unit delivered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
2.1
2.2
Balancing the sewing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
Assembling the reel stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4
Assembling the stacker plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
Assembling the DAC control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
3.1
Removing the covers above the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
Removing the covers below the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
Fitting the covers above the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4
4.
4.1
4.2
Checking the step-motor setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Pneumatic connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.
6.1
Head no. 806-121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2
6.3
Regulating the lubrication of the shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4
Lubricating wicks and felts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.
7.1
Checking the machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2
7.3
Residual thread monitor (only 806-121) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4
Transfer plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4.2 Position balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.5
Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Home
Page:
3
4
5
5
5
5
7
7
9
9
10
10
11
12
13
13
14
Advertisement
Table of Contents
Related Manuals for DURKOPP ADLER 806
Summary of Contents for DURKOPP ADLER 806
-
Page 1: Table Of Contents
Contents Page: Home Part 2: Installation instructions class 806 Items of the sewing unit delivered ....... . . Installing the sewing unit Transport safety devices . -
Page 2: Items Of The Sewing Unit Delivered
Items of the sewing unit delivered The items delivered depend on your order. Before installing the unit please check whether all parts required have been received. – Basic equipment provided with sewing head no. 271 for light sewing material or sewing head no. 467 for medium to heavy sewing material depending on the subclass. -
Page 3: Installing The Sewing Unit
Installing the sewing unit CAUTION The sewing unit may only be installed by skilled personnel. Transport safety devices The following units are secured by means of transport safety devices: – Sewing head – Stacker – Transfer carriage – Folding device Removing the transport safety devices –... -
Page 4: Balancing The Sewing Unit
Balancing the sewing unit The four feet 6 serve to centre the sewing unit. Make sure that the weight is evenly distributed on the four feet. – Place a level on the stand. – Loosen the locknut 7. – Alter the height by turning the foot 6. –... -
Page 6: Covers
Covers Removing the covers above the table Make absolutely sure to remove the covers above the table in the order described below. Cover 6 sewing head – Loosen the clamping on the reel stand. – Pull the reel stand up and out. –... -
Page 8: Fitting The Covers Above The Table
Fitting the covers above the table Make absolutely sure to assemble the covers in the order described below. Cover 1 folding station – Put the cover in place from above. At the same time pay attention to the control-panel guide. –... -
Page 9: Electrical Connection
Electrical connection CAUTION All work on the electrical equipment of the sewing unit may only be carried out by skilled electricians or persons specifically trained to do the job. The plug must be disconnected from the mains. Checking the nominal voltage Make sure the nominal voltage as indicated on the name plate and the line voltage are the same. -
Page 10: Pneumatic Connection
Pneumatic connection CAUTION The following instructions must be observed if the pneumatic control is to function properly. The compressed-air ductwork system must be designed for a minimum operating pressure of 5 bar to be maintained even at the moment of peak air consumption. -
Page 11: Refilling The Oil
Refilling the oil The oil reservoir should be filled only with ESSO SP-NK 10 or an equivalent oil of the following specification: – viscosity at 40°C : 10 mm2/s – flashpoint: 150 °C ESSO SP-NK 10 can be obtained from DÜRKOPP ADLER AG sales outlets. -
Page 12: Head No. 806-111
Head subclass 806-111 – Check the oil level in the sight glass 2. The oil level must be between the middle and the upper rim of the sight-glass eye. – Fill in the oil through the filler neck 1. – Remove spilt oil from the oil sump. -
Page 13: Lubricating Wicks And Felts
Lubricating wicks and felts During the installation of the unit or after an extended period of standstill the wicks and felts should be soaked in oil. – Unscrew head cover. – Soak wicks and felts at points 1, 2 and 3 in a little oil. –... -
Page 14: Initial Operation
Initial operation NOTE ! Prior to the initial operation of the 806 it is absolutely necessary to check the machine adjustments. Check particularly the positions of the transfer carriage 7.1 Checking the machine adjustments – Turn on main switch. The control will be initialised. The display will present briefly the DÜRKOPP ADLER Logo. -
Page 15: Transfer Plate
7.4 Transfer plate 7.4.1 Setting the reference point Rule and control – Activate the function "Reference travel". The transfer carriage performs a reference travel. The display must show for X and Y a value between 6 and 15. Correction – By means of a key, set the switch 1 for releasing the electromagnetic switch 1 so that the X-value ranges between 9 and 11. -
Page 16: Position Balancing
7.4.2 Position balancing Note: The sticker on the machine shows the coordinates of the positions existing at the moment of machine delivery. The symbols on the sticker correspond to those presented in the display when balancing the positions. By means of the functions " Position balancing ", the balancing of the important positions of the transfer carriage will be carried out in the following sequence : –... -
Page 17: Carrying Out The Position Balancing
7.4.3 Carrying out the position balancing Preparing the transfer plate – By means of the reflecting foil, having a diameter of about 5 mm, cover the number 1 of the coding field. – Insert this transfer plate. Read-in the position balancing for coding –... - Page 18 Position balancing for the upper sewing position – The transfer carriage will move towards the lower sewing position. – By means of the function "Lifting/lowering the transfer plate " lower the transfer plate. – Lower the sewing head by means of the function "Lifting/lowering the sewing head".
-
Page 19: Test Run
7.5 Test run Following the installation, conduct proceed to a test run. – Thread the needle. (see chapter 6 of the Operating Instructions) – Insert the full threads reel. (see chapter 6 of the Operating Instructions) – Switch on the machine as described under chapter 2.1 of the Operating Instructions.
Need help?
Do you have a question about the 806 and is the answer not in the manual?
Questions and answers