Campbell Hausfeld AL2810 Operating Instructions And Parts Manual
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Campbell Hausfeld AL2810 Operating Instructions And Parts Manual

Campbell Hausfeld AL2810 Operating Instructions And Parts Manual

Airless paint systems
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Operating Instructions and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
BUILT TO LAST
Thank you for purchasing a Campbell Hausfeld product. If you have any technical
questions about this product, please call 1-800-626-4401.
For Parts and Accessories: 1-800-626-4401
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2002 Campbell Hausfeld/Scott Fetzer
Airless Paint
Systems
For parts, product & service information
visit www.chpower.com
AL2810
IN422500AV 12/02

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Summary of Contents for Campbell Hausfeld AL2810

  • Page 1 Airless Paint Systems BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product. If you have any technical questions about this product, please call 1-800-626-4401. For Parts and Accessories: 1-800-626-4401 REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

  • Page 2: Table Of Contents

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems Table of Contents Description ........2 Service .
  • Page 3 If injection occurs, acceptable cleaning solvents are lock and take your unit to an seek emergency medical treatment. water, mineral spirits, lacquer authorized Campbell Hausfeld thinner, Xylene and high flash Service Center. WARNING napha. A partial example list of Use a face mask/respirator...

  • Page 4: Pre-Operation

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems General Safety 3. CHANGING FROM WATER-BASED TO OIL-BASED PAINT: Flush with soapy Information (Cont.) water, then mineral spirits. CLOSED G Paints and solvents containing 4. CHANGING FROM OIL-BASED TO POSITION HALOGENATED HYDROCARBONS can (Pressure) WATER-BASED PAINT: Flush with react explosively with aluminum.

  • Page 5: Setting Up

    Operating Instructions and Parts Manual AL2810 Airless Paint Systems Pre-Operation to move liquid at low pressure. (Cont.) 13. Allow the pump to operate until 5. Open the prime valve to the open - clean solvent comes from the gun. "Priming Position". This will allow 14.
  • Page 6 AL2810 Operating Instructions and Parts Manual Airless Paint Systems SPRAY TIP SELECTION SPRAY TIP REPLACEMENT Pre-Operation (Cont.) Two tips having the same tip size, but During use, especially with latex paint, flow rate or capacity the sprayer can different pattern widths, will deliver high pressure will cause the orifice to accommodate.

  • Page 7: Operation

    Operating Instructions and Parts Manual AL2810 Airless Paint Systems Operation If you spray paint Pressure Relief Procedure on page 3 WARNING into the paint before servicing unit. STARTING UP bucket, always use the lowest spray Never hold your pressure and maintain firm metal-to- WARNING 1.

  • Page 8: Spray Technique

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems Operation or thick coat coverage that is likely to (Cont.) run or sag. d. For long term shutdown or Do not wave the spray gun. This storage, refer to page 4. waving is called arching.

  • Page 9: Pressure Calibration On Electrical Board

    Operating Instructions and Parts Manual AL2810 Airless Paint Systems Electrical System guage on output of pump between clockwise to increase pressure to (Cont.) fluid pump and airless hose to 3000 psi. and remove knob. monitor Fluid Pump Pressure. 5. Trigger gun. The pressure should 5.

  • Page 10: Service

    Operating Instructions and Parts Manual AL2810 Airless Paint Systems Service FLUID PUMP Piston FLUID PUMP DISCONNECT 1. Flush out the material you are Packing nut/ spraying, if possible. wet cup 2. Follow the Pressure Relief Upper Procedure on page 3. Stop the 187-026 packing pump in the middle of down...

  • Page 11: Inlet Valve

    Operating Instructions and Parts Manual AL2810 Airless Paint Systems halves and remove both coupling 8. Remove the outlet seat, O-ring, Service (Cont.) halves. This will disconnect piston outlet ball and ball cage. INLET VALVE rod from connecting rod and 9. Inspect the outlet ball and seat for 1.

  • Page 12: Maintenance

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems Service 3. Place second spacer into cog pulley screws. Simultaneously lift gearbox (Cont.) portion of clutch. This spacer will assembly with clutch into position Disconnect hose from fluid section. rest on the first bearing installed. by placing cog belt over engine 5.

  • Page 13: Oil And Lubrication Procedure

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems Maintenance 1. Remove fluid pump as described in (Cont.) “Fluid Pump Disconnect” Inspect the packing nut daily. If instructions on page 10. seepage of paint into the packing 2. Unscrew and remove the inlet valve nut and/or movement of the piston per instructions on page 11.

  • Page 14: Troubleshooting Charts

    AL2810 Operating Instructions and Parts Manual Airless Paint Systems Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Low pressure Coarse spray Increase the pressure 1. High pressure Excessive fogging 1. Reduce pressure to satisfactory pattern distribution. (overspray) 2. Material too thin 2.
  • Page 15 2. Replace packings. damaged on on both strokes Clutch does not engage. See Troubleshooting Part III - Clutch Does Not Engage Take unit to an authorized Campbell Hausfeld Service Clutch slips. Center. Refer to engine manual. Engine stops. www.chpower.com...
  • Page 16 AL2810 Operating Instructions and Parts Manual Troubleshooting Chart Part III - Clutch Does Not Engage Steps to Follow if Clutch Does Not Engage STEP 1: Ensure that the pressure control knob is in the maximum (fully clockwise) position. STEP 2: Remove the upper and lower clutch and electrical covers. STEP 3: Check all electrical connections between the engine magneto, sensor, control board and clutch for loose connections or damaged leads.
  • Page 17 AL2810 Operating Instructions and Parts Manual Notes www.chpower.com...

  • Page 18: Parts Diagrams And Parts Lists

    See Figures 10 & 11 on pages 10 & 11 for more Part Numbers in Diagrams Please provide following information: Address parts correspondence to: -Model number Campbell Hausfeld -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A.
  • Page 19 AL2810 Operating Instructions and Parts Manual Parts List for Paint System Assembly Ref. No. Description Part Number Qty. 007 Gun with swivel (Optional) 120-201XL 50’ x 1/4” Hose (Optional) 100-011 50’ x 3/8” Hose (Optional) 100-023 3/8” M x 3/8” M Nipple 169-010 Manifold filter assembly 111-200-99...
  • Page 20 Operating Instructions and Parts Manual AL2810 Power Unit Assembly Part No. 301-530 www.chpower.com...
  • Page 21 AL2810 Operating Instructions and Parts Manual Parts List for Power Unit Assembly 301-530 Ref. No. Description Part Number Qty. Sleeve bearing 301-047 Shield front 301-189 Coupling set assembly 189-046A Shield-rear 301-092 Spacer-tube 301-048 Washer, lock 140-035 140-051 Stud 100-328 Holder 305-013 Cog Belt 301-231...
  • Page 22 Operating Instructions and Parts Manual AL2810 Frame Assembly Part No. 301-515 www.chpower.com...
  • Page 23 AL2810 Operating Instructions and Parts Manual Parts List for Frame Assembly 301-515 Ref. No. Description Part Number Qty. Frame weldment 301-510 Axle 5/8 x 21.81 188-367 Spacer 5/8 ID 113-031 Wheel 13 x 500-6T 301-165 Set collar 5/8 ID 143-029 Centerlock nut 5/16-18 100-317 Rubber foot...
  • Page 24 Operating Instructions and Parts Manual AL2810 Engine Assembly Part No. 301-524 Parts List for Engine Assembly 301-524 Ref. No. Description Part Number Qty. Honda 5.5 HP Engine 301-160 Adapter 305-012 Screw 136-091 112-029 Screw 100-357 Screw 100-383 Sheave 301-222A Thrust Plate 301-229 Screw 301-230...
  • Page 25 Operating Instructions and Parts Manual AL2810 Clutch Replacement Parts Parts List for Clutch Replacement Ref. No. Description Part Number Qty. Cog belt 301-231 Clutch 301-264 Screw 305-088 Shoulder screw 100-175 Screw flanged 100-173 Set screw 100-174 Block tensioner 301-534 New gearbox 301-208 Plate 305-045...
  • Page 26 Operating Instructions and Parts Manual AL2810 Clutch Assembly Parts List for Clutch Assembly Ref. No. Description Part Number Qty. Screw-Differential 112-041 Coupling nut assembly 112-054 Spacer 301-412 Spacer-Removable 301-413 Clutch-Replacement 301-264 Bearing 301-037 Retaining ring 100-333 Spacer 301-274 Spring 136-068 Rubber edge 301-316 www.chpower.com...
  • Page 27 AL2810 Operating Instructions and Parts Manual Ball Valve Part No. 100-119 Parts List for Ball Valve 100-119 Ref. No. Description Part Number Qty. Handle 100-162 Screw 100-163 Ball 100-164 Repair Kit KIT-119 www.chpower.com...
  • Page 28 AL2810 Operating Instructions and Parts Manual Manifold Filter Part No. 111-200-99 Parts List for Manifold Filter 111-200-99 Ref. No. Description Part Number Qty. Base* 111-202 Spring* 301-356 O-ring* 106-007 Filter 111-204 Support* 111-203 Base* 111-201 3/8” M x 3/8” M Elbow 169-013 3/8”...
  • Page 29 Operating Instructions and Parts Manual AL2810 Suction Assembly - 5 Gallon Part No. 301-090-99 Suction Assembly - 55 Gallon Part No. 301-543-99 FLUID PUMP Parts List for Suction Assembly (5 Gallon and 55 Gallon) Ref. No. Description Part Number Qty. Suction Hose Assembly (Includes Items 1-5) for 5 Gallon 301-517 Inlet strainer...
  • Page 30 Operating Instructions and Parts Manual AL2810 Notes www.chpower.com...
  • Page 31 AL2810 Operating Instructions and Parts Manual Notes www.chpower.com...

  • Page 32: Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.

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