Alto-Shaam Quickchiller QC2-3 Installation & Operation Manual
Alto-Shaam Quickchiller QC2-3 Installation & Operation Manual

Alto-Shaam Quickchiller QC2-3 Installation & Operation Manual

Processing freezer/chiller/refrigeration system
Hide thumbs Also See for Quickchiller QC2-3:

Advertisement

/
/
PROCESSING FREEZER
CHILLER
REFRIGERATION SYSTEM
Model:
QC2-3
QC2-20
QC2-40
QC2-100
QC2-100 reMote
QC2-100
QC2-40
• InstallatIon
• operatIon
• MaIntenance
QC2-3
W164 n9221 Water street • p.o. Box 450 • menomonee Falls, Wisconsin 53052-0450 Usa
PHONE: 262.251.3800 • 800.558.8744
/
FAX: 262.251.7067 • 800.329.8744
.
.
.
usa
canada
u
s
a
only
www.alto-shaam.com
.
.
.
M N - 2 9 6 4 7 • 0 3 / 1 2
p r i n t e d i n u
s
a

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Quickchiller QC2-3 and is the answer not in the manual?

Questions and answers

Summary of Contents for Alto-Shaam Quickchiller QC2-3

  • Page 1 W164 n9221 Water street • p.o. Box 450 • menomonee Falls, Wisconsin 53052-0450 Usa PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 canada only www.alto-shaam.com M N - 2 9 6 4 7 • 0 3 / 1 2 p r i n t e d i n u...
  • Page 2: Table Of Contents

    Delivery ..............1 Care and Cleaning Unpacking ..............1 Cleaning and Preventative Maintenance .... 27 Safety Procedures and Precautions ......2 Protecting Stainless Steel Surfaces ....27 Cleaning Agents ..........27 Installation Cleaning Materials ..........27 Site Installation ............ 3 Interior Cleaning ..........
  • Page 3: Delivery

    Additional Contact the Alto-Shaam service department if manuals are available from the Alto-Shaam you have any questions concerning installation, service department.
  • Page 4: Safety Procedures And Precautions

    Safety procedureS and precautionS Knowledge of proper procedures is essential to the 1. This appliance is intended to chill or freeze safe operation of electrically and/or gas energized foods for the purpose of human consumption. equipment. In accordance with generally accepted No other use for this appliance is authorized product safety labeling guidelines for potential or recommended.
  • Page 5: Installation

    I n S T a l l a T I o n d a n g e r c a u t i o n IMPROPER INSTALLATION, TO PREVENT PERSONAL INJURY, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD USE CAUTION WHEN MOVING OR RESULT IN SEVERE INJURY, DEATH, LEVELING THIS APPLIANCE.
  • Page 6: Water Drainage

    I n S T a l l a T I o n S I T e I n S T a l l a T I o n I nSTalla TIon reQ U Ire Men TS W a T e r D r a I na G e Dra In aG e: The model QC2-3 is a counter mounted unit and must...
  • Page 7: Guide Installation For Trolley Option

    I n S T a l l a T I o n S I T e I n S T a l l a T I o n G UIDe I nS TallaTI on f or T r ol l ey o pTI on on Qc2 - 1 00 & Q c2- 1 0 0 /reM oT e Trolley Guide Installation 1.
  • Page 8: Dimension Drawings, Weights & Capacities

    I n S T a l l a T I o n T I T l e S U b T I T l e S I T e I n S T a l l a T I o n Qc2-3 5"...
  • Page 9 I n S T a l l a T I o n T I T l e S U b T I T l e S I T e I n S T a l l a T I o n Qc2-20 57”...
  • Page 10 I n S T a l l a T I o n T I T l e S U b T I T l e S I T e I n S T a l l a T I o n Qc2-40 7"...
  • Page 11 I n S T a l l a T I o n T I T l e S U b T I T l e S I T e I n S T a l l a T I o n Qc2-100 14"...
  • Page 12: Options And Accessories

    I n S T a l l a T I o n T I T l e S U b T I T l e o p T I o n S a n D a c c e S S o r I e S Qc2-100 MoDel >...
  • Page 13: Electrical

    I n S T a l l a T I o n T I T l e S U b T I T l e e l e c T r I c a l d a n g e r This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram.
  • Page 14: Operating Introduction

    As an example, a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week. The Alto-Shaam Quickchiller can be effectively utilized in several types of food service programs: 1. TraDITIonal cook-Serve kITchenS —...
  • Page 15: Chill Processing Cycles

    T I T l e chIll proceSSInG cycleS QUIckchIller operaTIon MoDeS ➤ proceSSInG WITh The USe of probeS The Alto-Shaam Quickchiller uses high Probe usage provides chill or frozen food velocity cold air circulation to remove heat from processing activation and termination through...
  • Page 16: Additional Information

    o p e r a T I o n T I T l e aDDITIonal InforMaTIon fan operaTIon During the initial cooling of the Quickchiller, ➤ Clean the Quickchiller and probes prior to use an evaporator fan delay system will prevent the and make certain all processing modes are chilling fans from engaging until the evaporator operating properly before chilling or freezing...
  • Page 17: Control Panel Identification

    o p e r a T I o n T I T l e co nTr ol p ane l ID enT I fI ca T Io n off power button soFt cHIll … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C).
  • Page 18: Basic Operation

    S I c o p e r a T I o n Starting from the position, press the power key The Alto-Shaam name will illuminate and the SelecTIon Screen will appear on the display. The compressor will become energized and will begin to operate if required by the sensors.
  • Page 19: Advanced Operation - Hold Temp

    Done Time. noTe: With the exception of the QC2-3 counter top c a u t i o n Quickchiller model, the Alto-Shaam name on the control panel will illuminate whenever the power key is pressed to the position.
  • Page 20: Advanced Operation - Chill Modes

    The display will also The Alto-Shaam name will illuminate and the indicate the temperature of each probe along SelecTIon Screen will appear on the display. The with “...
  • Page 21: Advanced Operation - Programming

    1. Starting from the position, press the power position, press the power . The Alto-Shaam name will illuminate and . The Alto-Shaam name will illuminate the SelecTIon Screen will appear on the display. and the SelecTIon Screen will appear on the The compressor will become energized and will display.
  • Page 22: Advanced Operation - User Settings

    The display will indicate the currently selected Starting from the position, press the power language. Press the right4or left3arrow key to . The Alto-Shaam name will illuminate and the SelecTIon Screen will appear on the select English, Spanish, or French as the language of choice.
  • Page 23: Advanced Operation - Haccp Download

    o p e r a T I o n o p e r a T I o n T I T l e S U b T I T l e a D v a n c e D o p e r a T I o n a D v a n c e D o p e r a T I o n –...
  • Page 24 o p e r a T I o n a D v a n c e D o p e r a T I o n – U S e r S e T T I n G S 13. DrIp TIMe (MInUTeS) This is the amount of time the drain heater will run after a hot-gas defrost function before automatically switching back to the chilling mode.
  • Page 25: Food Probe Use

    o p e r a T I o n T I T l e fooD probe USe USer InforMaTIon Unpacking food probes Time & Temperature Guidelines Cut and remove the plastic ties To assure quality and safety in chilled processed keeping the probe cables food handling, it is important to observe the coiled during shipment.
  • Page 26: Food Handling Guidelines

    Quickchiller, place hot product in an possibility of accidental contamination by appropriate back-up hot holding device such airborne bacteria. as an Alto-Shaam Halo Heat Combimate ® holding cabinet which will accommodate Stainless steel pan covers may be used.
  • Page 27: Quickchiller Pan Capacity

    o p e r a T I o n T I T l e QUI ckch Ille r p an c a p ac I Ty: The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function.
  • Page 28: Portion Sizes And Pan Capacities

    o p e r a T I o n T I T l e Th e f ol l o WI nG c h ar T o f p or T I on SI ZeS an D ServI n G capacI T y p e r p an IS p r ov ID e D aS a G en eral referen ce on ly .
  • Page 29: Care And Cleaning

    c a r e a n D c l e a n I n G T I T l e c L e a n i n g a n d p r e V e n t i V e M a i n t e n a n c e protecting StainLeSS SteeL SurfaceS cLeaning agentS It is important to guard against corrosion...
  • Page 30: Interior Cleaning

    c a r e a n D c l e a n I n G T I T l e InTerIor cleanInG probe cleanInG proceDUreS 1. Remove all food soil from probes between Remove the optional roll-in cart (trolley) from cart loads and at the end of each production shift.
  • Page 31: Control Error Displays

    T r o U b l e S h o o T I n G T I T l e c onT r o l er ro r DISpl ay S control display action required real Time clock bad This is likely caused by the unit having been unplugged for an extended amount of time.
  • Page 32: Service Views Qc2-3

    p a r t s i n f o r m a t i o n Q C 2 - 3 B o t t o m Item Part Description Qty. RE-29821 Condensing Unit Duct PE-29819 Top Louver Channel PE-29830 Compressor Louver SW-29823 Pressure Switch...
  • Page 33 p a r t s i n f o r m a t i o n Q C 2 - 3 B o x v i e w Item Part Description Qty. Item Part Description Qty. BT-29841 Holding Bracket Ref Line SC-29837 Screw, 1/4-20 x 5/8"...
  • Page 34 p a r t s i n f o r m a t i o n Q C 2 - 3 C o i l v i e w Add plastic edge guard to drip pan Upon installation of drip pan, silicone pan perimeter to interior liner bottom Item...
  • Page 35 p a r t s i n f o r m a t i o n Q C 2 - 3 C o m p r e s s o r v i e w Item Part Description Qty. RE-29861 Condensing Assembly, 1/2 MED R404A 120V SW-29823 Pressure Switch...
  • Page 36 p a r t s i n f o r m a t i o n Q C 2 - 3 C o n t r o l B o x Item Part Description Qty. BT-29929 Dinrail, End Stop BA-34010 Digital Relay 2, Circuit Board BA-34009 Digital Relay 1, Circuit Board...
  • Page 37: Qc2-20

    p a r t s i n f o r m a t i o n Q C - 2 0 B o t t o m Item Part Description Qty. PN-29968 Compressor Louver FI-29954 Filter Dryer VA-29900 Valve, Pressure Regulator RE-29947 Compressor, 3/4 HP LO R404A CD-29831...
  • Page 38 p a r t s i n f o r m a t i o n Q C - 2 0 B o x v i e w Item Part Description Qty. Item Part Description Qty. CU-29964 Capacitor, 14MFD, 440VAC HG-29938 Hinge, 2"...
  • Page 39 p a r t s i n f o r m a t i o n Q C - 2 0 C o i l v i e w Item Part Description Qty. Item Part Description Qty. RE-29944 Coil, QuickChiller QC2-20 VA-29900 Valve, Sporlan Pressure Regulator PR-34704...
  • Page 40 p a r t s i n f o r m a t i o n Q C - 2 0 C o m p r e s s o r v i e w Item Part Description Qty. FI-29954 Filter Dryer VA-29900 Solenoid Valve, Sporlan Pressure Regulator...
  • Page 41 p a r t s i n f o r m a t i o n Q C - 2 0 C o n t r o l p a n e l Apply Weather Stripping to Front Top Edge of Panel Item Part Description...
  • Page 42: Qc2-40

    p a r t s i n f o r m a t i o n Q C 2 - 4 0 C o m p r e s s o r Item Part Description Qty. VA-29898 Valve, Liquid Line Solenoid SE-29897 Solenoid Valve &...
  • Page 43 p a r t s i n f o r m a t i o n Q C 2 - 4 0 C o m p r e s s o r H o u s i n g Item Part Description Qty.
  • Page 44 p a r t s i n f o r m a t i o n Q C 2 - 4 0 C o i l Suction Line Hot Gas Defrost Line Discharge Line Item Part Description Qty. RE-29905 Coil Assembly, 19x20 QuickChiller VA-29906 Valve, Expansion CD-29860...
  • Page 45 p a r t s i n f o r m a t i o n Q C 2 - 4 0 D o o r Item Part Description Qty. HG-29913 Upper Hinge, Bracket, Left-Hand HD-26967 Handle, Door BT-29911 Lower Bracket, Horizontal Pivot, Left-Hand HG-29912 Hinge Insert, Self Closing SC-29910...
  • Page 46 p a r t s i n f o r m a t i o n Q C 2 - 4 0 i n t e r i o r Item Part Description Qty. PR-34299 Probe, Receptacle PR-34298 Probe, Quick Connect PE-29916 Panel, QC2-40 Fan Guard, Right SR-29915...
  • Page 47 p a r t s i n f o r m a t i o n Q C 2 - 4 0 C o n t r o l p a n e l Item Part Description Qty. Item Part Description Qty.
  • Page 48 p a r t s i n f o r m a t i o n Q C 2 - 4 0 f a n Item Part Description Qty. FA-29853 Motor, Fan Evaporator, QC2-40 FT-29908 Plastic Collar, 14-1/2" Round, QC2-40 FA-29907 Blade, 14"...
  • Page 49: Qc2-100

    p a r t s i n f o r m a t i o n Q C 2 - 1 0 0 C o m p r e s s o r Item Part Description Qty. TE-29986 Tee, Copper, 3/8 x 3/8 x 3/8" ID RE-35155 Solenoid Valve &...
  • Page 50 p a r t s i n f o r m a t i o n Q C 2 - 1 0 0 C o i l Item Part Description Qty. RE-29905 Coil Assembly, 19x20 QuickChiller VA-29906 Valve, Expansion TE-35153 Tee, Copper, 1/2 x 1/2 x 3/8"...
  • Page 51 p a r t s i n f o r m a t i o n Q C 2 - 1 0 0 D o o r Item Part Description Qty. HD-26967 Handle, Door GS-29994 Gasket, Compression, QC2-100 GS-29993 Gasket, Door, QC2-100 HG-29992 Hinge, Adjustable, QC2-100 SC-29991...
  • Page 52 p a r t s i n f o r m a t i o n Q C 2 - 1 0 0 i n t e r i o r not shown Item Part Description Qty. Item Part Description Qty.
  • Page 53 p a r t s i n f o r m a t i o n Q C 2 - 1 0 0 C o n t r o l p a n e l Item Part Description Qty. Item Part Description Qty.
  • Page 60: Transportation Damage And Claims

    This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages.

Table of Contents