A.O. Smith SBD 30 150 Installation And Operation Manual
A.O. Smith SBD 30 150 Installation And Operation Manual

A.O. Smith SBD 30 150 Installation And Operation Manual

Commercial gas, glass-lined, tank-type water heater

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MODELS SBD 30 150 AND SBD 30 199
COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER
• INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTY
Thank you for buying this energy efficient water heater from
A.O. Smith Water Products Company. We appreciate your
confidence in our products.
Printed in U.S.A. 1004
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER
AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
TEXT IN BLACK BOLD TYPE OR UNDERLINED CONTAINS
INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ
THOROUGHLY BEFORE INSTALLING AND USING THIS
APPLIANCE.
500 LINDAHL PARKWAY
ASHLAND CITY, TN 37015
www.statewaterheaters.com
1
CAUTION
PART NO. 196310-001

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Summary of Contents for A.O. Smith SBD 30 150

  • Page 1 MODELS SBD 30 150 AND SBD 30 199 COMMERCIAL GAS, GLASS-LINED, TANK-TYPE WATER HEATER • INSTALLATION • OPERATION • MAINTENANCE • LIMITED WARRANTY Thank you for buying this energy efficient water heater from A.O. Smith Water Products Company. We appreciate your confidence in our products.
  • Page 2: Rough-In-Dimensions

    ROUGH-IN-DIMENSIONS Input Approx. Rate Tank Approx. Model Btuh Cap. SBD 30 150 150,000 NAT 32 Gal 44 kW/Hr. NAT 121 Litres SBD 30 150 150,000 LP 32 Gal 44 kW/Hr. LP 121 Litres SBD 30 199 199,900 NAT 32 Gal 59 kW/Hr.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS ROUGH-IN-DIMENSIONS ... 2 FOREWORD ... 2 GENERAL SAFETY INFORMATION ... 3 Precautions ... 3 Grounding Instructions ... 3 Chemical Vapor Corrosion ... 3 Improper Combustion ... 3-4 Extended Non-Use ... 4 Insulation Blankets ... 4 High Altitude Installation ... 4 FEATURES ...
  • Page 4: Extended Non-Use

    OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE DRAFT IN THE AREA OF THE WATER HEATER PREVENTING THE PRODUCTS OF COMBUSTION FROM EXHAUSTING THROUGH THE CHIMNEY OR VENT PIPE. The venting of the water heater should be inspected by a qualified service technician at the time of installation and periodically thereafter to ensure a down-draft condition does not exist.
  • Page 5: High Limit Switch

    In the event of high limit switch operation, the appliance cannot be restarted unless the water temperature is reduced to approximately 120°F (49°C). The high limit reset button on the front of the control then needs to be depressed. Continued manual resetting of high limit control, preceded by higher than usual water temperature is evidence of high limit switch operation.
  • Page 6: Installation Instructions

    6. Models SBD 30 150 and 30 199 are approved for installation on non-cumbustible flooring or combustible flooring with leg kit part no. 6570.
  • Page 7: Venting

    FIGURE 6 -ILLUSTRATION OF MINIMUM CLEARANCES TO COMBUSTIBLES UNCONFINED SPACE In buildings of conventional frame, brick, or stone construction, unconfined spaces may provide adequate air for combustion, ventilation and draft hood dilution. If the unconfined space is within a building of tight construction (buildings using the following construction: weather stripping, heavy insulation, caulking, vapor barrier, etc.), air for combustion, ventilation and draft hood dilution must be obtained from...
  • Page 8: Multiple Heater Manifold

    • Where a separate vent connection is not available and the vent pipe from the heater must be connected to a common vent with an oil burning furnace, the vent pipe should enter the smaller common vent or chimney at a point above the large vent pipe.
  • Page 9: Gas Piping

    GAS PIPING Contact your local gas service company to ensure that adequate gas service is available and to review applicable installation codes for your area. Size the main gas line in accordance with Table 2. The figures shown are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is considered normal for low pressure systems.
  • Page 10: Heater Wiring

    plate. The regulator is factory adjusted to deliver gas to burner at correct water column pressure allowing for a nominal pressure drop through the controls. The minimum gas supply pressure for input adjustment must not be less than 4.5" w.c. for natural gas. Do not subject the combination gas valve to inlet gas pressures of more than 14.0"...
  • Page 11: Installation Diagrams

    INSTALLATION DIAGRAMS GENERAL The type, size and location of the relief valves must be in accordance with local codes. The locations of the relief valves shown in the installation diagrams are typical. The heater has a factory installed high temperature limit switch and temperature and pressure relief valve.
  • Page 12 VERTICAL STORAGE TANK AND FORCED CIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES. HORIZONTAL STORAGE TANK AND FORCED CIRCULATION...
  • Page 13 TWO TEMPERATURE - ONE HEATER HIGH TEMPERATURE STORAGE WITH RECIRCULATION OF SANITIZING LOOP NOTE 1: TOGGLE SWITCH CONTROLS 180°F (82°C) WATER CIRCULATION. INSTALL ON OR CLOSE TO DISHWASHING MACHINE. TOGGLE SWITCH MUST BE CLOSED (ON) DURING THE RINSE OPERATION AND OPEN (OFF) WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY.
  • Page 14 TO PRE-HEATER INLET. FROM BOOSTED TEMPERATURE LOOP, IF USED CONNECT TO BOOSTER INLET. † AVAILABLE FROM A.O. SMITH. PIPE RELIEF VALVE TO OPEN DRAIN. INSTALL IN ACCORDANCE WITH LOCAL CODES. The discharge opening of the temperature and pressure relief valve must be piped to an open drain and should not be subject to freezing conditions.
  • Page 15 ONE OR TWO TEMPERATURE - ONE HEATERS,HIGH TEMPERATURE STORAGE WITH OR WITHOUT RECIRCULATION HEATER WITH OR WITHOUT MIXING VALVE HEATER WITH MIXING VALVE AND RECIRCULATED SANITIZING LOOP NOTE 1: * PIPE RELIEF VALVE TO OPEN DRAIN. INSTALL IN ACCORDANCE WITH LOCAL CODES.
  • Page 16 TWO TEMPERATURE - TWO PRE-HEATERS WITH MIXING VALVE OR BOOSTER HEATER WITH OR WITHOUT BUILING RECIRCULATION TWO PRE-HEATERS WITH MIXING VALVE DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES. SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 20. IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT, ADD AN ANTI-SCALD VALVE FOR HOT WATER...
  • Page 17: Vertical Storage Tank

    MEDIUM TEMPERATURE - ONE HEATER WITH AUXILIARY STORAGE TANK FORCED CIRCULATION WITH OR WITHOUT BUILDING RECIRCULATION * PIPE RELIEF VALVE TO OPEN DRAIN. **WHEN USING AN A.O. SMITH T-140, -200, -350 OR -400 STORAGE TANK, USE LOWER 3/4” OPENING FOR TANK TEMPERATURE CONTROL.
  • Page 18: Operation

    OPERATION IMPORTANT A qualified person must perform the initial firing of the heater. At this time the user should not hesitate to ask the individual any questions which they may have in regard to the operation and maintenance of the unit. An Operational Checklist is included at the rear of this manual.
  • Page 19: Lighting And Operation

    FOR YOUR SAFETY READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION WARNING MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner.
  • Page 20: Water Temperature Control

    WATER TEMPERATURE CONTROL DANGER THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE. HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE SCALD BURNS RESULTING IN SERIOUS PERSONAL INJURY AND/OR DEATH. THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON'S AGE AND TIME OF EXPOSURE.
  • Page 21: Main Burner

    NOTE: Remove main burners from unit. Check that burner venturi and ports are free of foreign debris. Clean burners with bristle brush and/or vacuum cleaner - DO NOT distort burner ports or pilot location. Reinstall burners in unit. Make sure front and rear of burners are installed correctly in burner support brackets.
  • Page 22: Relief Valve

    RELIEF VALVE At least once a year, the temperature and pressure relief valve should be checked to ensure that it is in operating condition. Lift the lever at the top of the valve several times until the valve seats properly and operates freely. If the appliance installation includes other relief valves, such as in “remote”...
  • Page 23: Deliming Solvents

    FIGURE 14 DELIMING SOLVENTS State Water Heaters recommends the use of UN•LIME for deliming. UN•LIME is a patented food grade acid which is safe to handle and does not create the harmful fumes which are associated with other products. UN•LIME may be obtained from your dealer or distributor. Order Part Number 4763, 1 gallon, packed 4 gallons per case or Part Number 4813, 5 gallon container.
  • Page 24: Ignition Module System

    7. Lower container, you may have to place the container on its empty carton to prevent the UN•LIME from flowing back into the container. 8. Let UN•LIME remain in the heater for 5 minutes and then lower the container to the "Drain" Position, see Figure 15. 9.
  • Page 25: Sequence Of Operation Flow Chart

    SEQUENCE OF OPERATION FLOW CHART Description of this flow chart can be found in the “SEQUENCE OF OPERATION” section found on page 23. Switch power on to unit. Thermostat calls for heat. Ignition Control Board performs diagnostic check on components Ignition Control Board sends power to Exhaust Inducer...
  • Page 26: Operational Checklist

    This checklist in conjunction with “TROUBLESHOOTING” and the “SEQUENCE OF OPERATION” should be used as an on-the-job troubleshooting guide to identify the cause of incorrect system operation and suggest a remedy for its correction. Because improper piping and wiring can result in unsatisfactory system performance, it is suggested that the installation be examined before using the checklist.
  • Page 27: Limited Warranty

    State Water Heaters, the warrantor, extends the following LIMITED WARRANTY to the owner of this water heater. 1. THE TANK If the glass-lined tank in this water heater shall prove upon examination by the warrantor to have leaked due to natural corrosion from potable water therein, during the first THREE years after initial installation, the warrantor will supply a complete new State water heater of equivalent size and current model.
  • Page 28 500 Lindahl Parkway Ashland City, TN 37015 Phone: 800-821-2017 Fax: 800-644-9306 www.statewaterheaters.com...

This manual is also suitable for:

Sbd 30 199

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