Related Manuals for Alliance Laundry Systems CI 1650/325
Summary of Contents for Alliance Laundry Systems CI 1650/325
- Page 1 Cylinder ironer CI 1650/325 CI 2050/325 Technical specifications Installation instructions Operating instructions Maintenance Part No. D1273 Code: B12340801 September 2010...
-
Page 3: Table Of Contents
Contents Safety Information ... 4 Explanation of Safety Messages ... 4 Safety notice ... 6 Important Safety Instructions ... 7 Product description ... 9 Intended use ... 9 Description of structural components ... 10 Workplaces and noise level ... 11 Technical data CI1650/325, CI2050/325 ... -
Page 4: Safety Information
Safety Information Explanation of Safety Messages Throughout this manual and on machine decals, you will find precautionary statements (“DANGER”, “WARNING” and “CAUTION”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. Indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death. - Page 5 Safety signs and labels are also placed on the unit. Those signs and labels are limited messages. Where needed, further explanations are provided below. These signs are to be inspected for readability and replaced when missing, damaged, or unreadable. Refer to the Maintenance section of this manual for the periodic maintenance schedule.
-
Page 6: Safety Notice
Failure to install, maintain, and/or operate this machine according to the manufacturer's instructions may result in conditions which can produce serious injury, death, and/or property damage. Do not repair or replace any part of the machine or attempt any servicing unless specifically recommended or published in this Installation/Operation Manual and that you are qualified to carry out. -
Page 7: Important Safety Instructions
Important Safety Instructions Save These Instructions WARNING To reduce the risk of fire, electric shock, serious injury or death to persons when using your cylinder ironer, read and follow these basic precautions: 1. Read all instructions before using the ironer. 2. - Page 8 19. If not installed, operated, and maintained in accordance with the manufacturer's instructions or if there is damage to or mishandling of this product's components, use of this product could expose you to substances in the fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects, or other reproductive harm.
-
Page 9: Product Description
Product description Intended use The machine, described in this manual is solely intended to use it for ironing of sheets, small pieces of linen, pillowcases, table linen and other flat linen. It is not suitable for garments or other thick linen. Any other use of the machine may involve risks to persons and must therefore only take place after previously obtained written approval from the manufacturer. -
Page 10: Description Of Structural Components
Description of structural components This machine is delivered in various types adjusted to the needs of the individual laundry. The principal components of the machine are the following: 1. Operation panel 2. Emergency stop 3. Input conveyor 4. Outlet tray 5. -
Page 11: Workplaces And Noise Level
Workplaces and noise level side view The construction and appearance of the machine are illustrated on the layout below. On the layout, the operators’ workplaces during normal operation are indicated by the human figures, which are sketched in. It may involve risk to the operator to work on or under the machine. -
Page 12: Technical Data Ci1650/325, Ci2050/325
Technical data CI1650/325, CI2050/325 Roller Dimensions Net weight Electrical connection Other connections Use of power Capacity linen (percentage of moisture 50%) Ambient conditions 1650/325 Diameter 323 mm Length 1740 mm Working width 1600 mm Height 1140 mm Width 2328 mm Depth (excl. -
Page 13: Conversion Table
Sound level measurement Measuring points The measuring points are defined as workplaces on the machine in question during normal operation. Measuring method The measuring result is an average of a measurement for 60 seconds, measured on the actual machine or on a corresponding machine. -
Page 14: Warranty And Service Instructions
Warranty and service instructions The manufacturer undertakes to replace defective parts resulting from faulty design, materials or workmanship for a period not exceeding 12 months from contractual delivery time, or max. 2,500 operating hours. The warranty is only valid if the product is correctly installed and maintained in accordance with the manufacturer's instruction and common practice. -
Page 15: Initial Setup Of The Machine
Initial setup of the machine Transport and machine fastening The machine has been secured with bolts on a solid wooden frame and has been safely packed in plastic sheeting from the factory. WARNING / DANGER During all transport and handling of the machine, there is a risk of the machine tipping over or falling over onto persons. -
Page 16: Setting Up The Machine
Setting up the machine Preparation of the machine - Inspect the machine by delivery on any damage. - The machine can be moved by a manual pallet lifter. - Remove the packing carefully and remove the parts on top of the machine. - Place the machine on its final position. - Page 17 Exhaust system Whenever possible, install the ironer along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed. The construction must not block the airflow at the rear of the ironer. Doing so would prevent adequate air supply to the ironer combustion.
- Page 18 In order to ensure a satisfactory function of the machine exhaust system, the subsequent pipe system that is installed in the laundry, should as minimum be dimensioned according to the following guidelines. If the pressure loss in the piping system is increased as a result of dimensioning faults, this will cause a reduction of the exhaust and thus the machine capacity.
- Page 19 Equivalent pipe length in m for selected single resistances : Right-angled corner : 13.4 90 degrees smooth bend R/D = 2 : 2.1 90 degrees angular bend R/D = 2 (three sections) : 2.6 90 degrees angular bend R/D = 2 (five sections) : 2.1 In general, we recommend that the pressure loss in the exhaust pipe is kept as low as possible.
- Page 20 Electrical installation The customer must install a circuit breaker for each machine. Compare the type of network and its voltage with the data mentioned on the machine and pay attention to the instructions. For the connection, regulations according to VDE 0100 as well as the local valid regulations of the energy providing premises are to be taken into consideration.
- Page 21 Gas tube installation - It is important to have the connections performed by an authorized mechanic in order to be sure that the installation corresponds to the current rules and guidelines of the country where the ironer will be installed. - The gas supply pipe must be fitted with a stop valve, which is easily to reach.
-
Page 22: Basic Checks
Basic checks Important The first start-up of the machine should only be performed by an authorized service engineer or a distributor. In special cases, it may be allowed that the first start-up is performed by the customer, but only after thorough instruction. If the first start-up is performed on one's own initiative, this may cause damage to persons, things, or environment. - Page 23 Air filters Before operating the machine, the air filter(s) must be checked. By removing the right door, you can check if the filter on the venturi of the gas valve is not blocked by something. Important Do not cover this filter at any time! Exhaust gases The exhaust gases of a gas-heated ironer must be inspected by an authorized mechanic.
-
Page 24: Operation
Operation Operating devices and their position The machine is equipped with the following operating devices: When the power is switched to the machine by the main switch, then “ appear for 5 seconds. Then the left display will give the actual temperature (in °C or °F) and the right display will give the actual speed (in M/min or ft/min). -
Page 25: Starting The Machine
Starting the machine After switching the power to the machine, the display will show: After 2 seconds: X.XX After 5 seconds: The ironer starts running and the heating is activated. The small dot in the left display shows that the heating power is activated. If the small dot is blinking, only 1 set of elements is activated (only electrical heated ironers). -
Page 26: Functions
Functions Set the iron temperature The left display shows the previous setting of the temperature in a blinking mode when the - button is pressed. Now the setting is changeable by pushing the - or + button. Once the setting is done, press the return button to confirm. - Page 27 Return button (not with guiding ribbons) In case a piece is fixated inside the ironer, it is possible to let the feeding belts and the main roll with the belts turn backwards by pressing the return button continuously. It is necessary to pull the linen tightly backwards when doing so.
-
Page 28: Failure And Information Signals
Failure and information signals If the procedure described here does not rectify the operational failure, the technical personnel of the laundry should be called in. Activate hand protection The foot pedal is pressed There is a failure in the gas control (with a gas-heated ironer) There is a failure in the relays for the heating elements Important When this signal is coming, press the reset button in case of a gas-heated... - Page 29 There is an overheat problem (more than 190° detected). There is a short circuit in the temperature sensor 1. There is a broken wire in the temperature sensor 1. There is an overheat problem (more than 190° detected). There is a short circuit in the temperature sensor 2. There is a broken wire in the temperature sensor 2.
- Page 30 The pressure switch is not activated (ventilator is not running or too much counterpressure in exhaust pipe). The pressure switch is activated when the ventilator is not active (pressure switch is damaged or bypassed). Important An engineer must check the working of the switch and replace it in case of malfunction.
- Page 31 The heating elements are switched off but the relay stays on (contacts of the relay are burnt together). WARNING The relays have to be replaced to prevent overheating of the ironer and damage to linen and ironer.
-
Page 32: Machine Function, Adjustment And Troubleshooting
Machine function, adjustment and troubleshooting Description of machine functions General description of machine function The ironer is intended to iron and dry sheets and towels. This happens by means of a heated roller, across which the sheet is transported. The roller heats the sheet, which evaporates the residual moisture in the sheet. - Page 33 Operating the foot pedal (option) The machine is equipped with a foot pedal (see picture below). This foot pedal is located in the middle of the machine between the two side frames underneath the outlet plate. The foot pedal is used for feeding sheets in an easy way. By pressing down the foot pedal when the machine is running, the machine will stop during 30 seconds.
- Page 34 Setting the temperature The ironing temperature of the machine can be set on the control panel. Standard, this can vary between 130 and 175°C and is adjustable per degree. The range of the temperature setting can be changed in the technical menu of the machine.
-
Page 35: Setting The Speed
Setting the speed The speed of the ironing roller is shown on the right display (8) of the control panel. The speed of the ironing roller can be set on the control panel. This can vary between 1.4 m/min and 6 m/min and is adjustable per 0.1 m/min. -
Page 36: Manual Drive
Manual drive The machine can be driven by means of the optional manual drive with manpower. This can be useful after a voltage drop. If, during the voltage drop, a sheet is in the machine, it could catch fire. If you use the manual drive in this case, it is possible to let the sheet come out of the machine. -
Page 37: Adjustments Of The Machine
Adjustments of the machine Guiding ironing belts The ironing belts are guided by plates on a beam, which is placed between the ironing belts. On the outlet side, a beam, which has a fixed position, guides these ironing belts (see 1 on the picture below). There is also a beam on the back side of the machine (see 2 on the picture below). - Page 38 Tightening the drive chain A chain drives the machine. In the course of time, this chain will extend. It is important that the chain’s tension is checked every month. You can check the chain’s tension by moving the left part of the chain, at half-height, to the left and the right.
- Page 39 Tightening the ironing belts The ironing belts ensure the contact of the sheet with the ironing roller. These ironing belts will extend and will become thinner in course of time. Therefore, it is important to tighten the ironing belts in time, in order to remain the ironing effectivity of the machine.
- Page 40 1) Tightening the feeding belts The feeding belts transport the sheet into the machine. The feeding belts are driven by the feeding roller. If the contact of the feeding belts with this feeding roller is unsatisfactory, the belts will slip, which results in a poor sheet transport.
- Page 41 2) Adjusting the gap between input table and main roll The gap between main roll and input table can be adjusted by pins coming out from the input table. To adjust: follow the procedure on the previous page, except for bolt B1. To move the pins forward: screw B3 until desired.
-
Page 42: Troubleshooting
Troubleshooting Starting problems Fault No air has been exhausted. "No air" on display Fan blocked. Vacuum valve does not connect. Plug of vacuum valve is not inserted. Malfunction frequency converter. Frequency converter out of order. "No speed" on display Plug of drive is not inserted. Speed sensor does not detect pulses. - Page 43 Fault Condition OVL.d I x t overload (I = current, t = time). Heatsink/IGBT temperature high. br.rS Braking resistor overload. AC.Lt Drive is in current limit. Burner Fault Cause Continuous No supply voltage so also no burning malfunction reset lamp. after reset Overheat.
-
Page 44: Description Of The Control System
Description of the control system General description of the control system The control system consists of a microprocessor board with built-on display and push-buttons. Electric heating control For the electric heated version, the relays for the heating elements are controlled by a time related P.I.D. controlled function built in the program of the processor, which has the opportunity of a quick reaction with limited overshoot. - Page 45 Control of exhaust ventilator The exhaust ventilator always turns on maximum when the ironer is switched on. An underpressure switch is mounted, which controls the working of the exhaust ventilator. The function of this underpressure switch is controlled when starting up the machine and will give a warning sign when the function is not correct.
-
Page 46: Control Panel And Function Keys
Control panel and function keys The machine is equipped with the following operating devices: When the power is switched to the machine by the main switch, “ appear during 5 seconds. Then the left display will give the actual temperature (in °C or °F) and the right display will give the actual speed (in M/min). -
Page 47: Menu Structure And How To Enter
Menu structure and how to enter After installation, each ironer needs to be configured. There are 2 different systems: Manual and Coin version. Manual version When the main switch is switched on, " To enter the adjusting menus, press the I/0 button and ↓ button simultaneously until " the right display. - Page 48 Menu structure When the main switch is switched on, " " appears on the right display during 5 seconds. To enter the adjusting menus, activate the microswitch inside the coin box casing. When " " appears, keep pressing the microswitch (approximately 5 sec.) until " "...
-
Page 49: Manu" Adjusting Menu
"Manu" adjusting menu This is the group of parameters for the manual ironer with start button action. X X X Manu Press the return button to continue. t °C or t °F [default: °C] Change, if necessary, by means of the + button and then press the return button. -
Page 50: Coin" Adjusting Menu
"Coin" adjusting menu This is the group of parameters for the coin operated ironer. Coin Press the return button to continue. on t °C [default : °C] By selecting this parameter, the temperature will be calculated and shown in °C. Press the return button to choose this option. Off t °C [default : °C] By selecting this parameter, the temperature will be calculated in °C but not shown during operation. - Page 51 C1M (coin 1 Medium) Here, you can adjust the time in minutes and seconds with the + and - button for middle tariff coin 1. Then press the return button. C1H (coin 1 High) Here, you can adjust the time in minutes and seconds with the + and - button for high tariff coin 1.
-
Page 52: Technical Menu
Technical menu This is the group of parameters, which effect the technical operation of the ironer. They are programmed in the factory and normally do not need to be changed. X . X X X X X tEch Press the return button to continue. Adr X.X [default : 1] This is the serial address of the ironer when connected in a network. - Page 53 X X X X X X X X X X . X Remark: Settings kp, kd, ki, SPW, MPW and PWM are not possible when heat = steam. kp XXXX [default: gas 300] [default: elec 400] Value of the proportion of the P.I.D. regulator for the burner. Press the return button to choose this option.
- Page 54 rEv Y/n [default: YES] (not adjustable with coin) Depending on the used guiding ribbon of the pressure roller, the roller can be reversed (only with manually operated machine). tMP 1 Temperature of probe 1. tMP 2 Temperature of probe 2. Press the return button to confirm the settings of this parameter group.
-
Page 55: Display Menu
Display menu This group contains the data of total operating hours and the total number of inserted coins. X X X X X X X X X X X X X Central panel Optional, it is possible to operate the coin version through a central panel. In this case, not a coin selector is built in, but instead of that, an extra PC board with a relay that gives impulses instead of the coin selector contacts. -
Page 56: Maintenance
Maintenance Safety advice When starting the maintenance work on the ironer, the following should be observed: 1. Turn off the gas tap in case of a gas-heating ironer. 2. Ensure that the ironer has cooled down until it has reached the environmental temperature. 3. -
Page 57: Monthly Maintenance
Weekly maintenance Waxing To prevent laundry from adhering to the ironing roller and to avoid corrosion of the ironing roller, this roller has to be "waxed“ every week. Follow the instructions below. Important Only use a normal sheet or table-cloth for a grease cloth. Set the machine to 150°C and with a speed of 1.6 mtr. - Page 58 Filter gas mixture Check filter on dust. Clean if dirty. Frame right side This space has to be cleaned every month (also gas-heated ironers). Vapour exhaust beam As a result of the laundry being ironed, dust will remain in the machine. This dust accumulates at a certain number of places.
- Page 59 Opening the top: unscrew bolts on the left and right side before opening the top. Subplating dust accumulation As a result of the laundry being ironed, dust will remain in the machine. This dust accumulates at a certain number of places. One place is the subplating on the machine. The plating has to be removed each month to wipe away the dust.
- Page 60 Half-yearly maintenance Runners and axial bearing runner The ironing roller (S) is supported by 4 runners (W). These runners are placed on the outer end of the ironing roller. Using the machine will wear these runners on the outside.
- Page 61 Check each half year the surface quality of the runners (W). If you do not check this, it can influence the ironing roller (S) in a negative way. Remove debris. The runners can be dismounted if the ironing roller is not resting upon the runners. A tool is available, which can lift the ironer roller.
- Page 62 Ironer belts For tensioning the ironer belts, see page 39. Using the machine will pollute the ironing belts so that they will become smaller, longer and thinner. If the ironing effect has become unacceptable, you have to exchange the ironing belts by new ones. Slacken the belt tensioners by reducing the spring tension of the tensioners to zero and remove the tension nut of the springs so that the tensioner can move freely.
- Page 63 Scrapers Check if the scrapers are damaged. If one of the fingers of the scrapers has become bent, you have to exchange the scraper. Slacken the scraper beam by loosening the fixing bolt (1x left and 1x right). Now the beam can be turned so that the fastening screws of the scraper plates become visible.
Need help?
Do you have a question about the CI 1650/325 and is the answer not in the manual?
Questions and answers