Alliance Laundry Systems FCU013066T Installation Operation & Maintenance
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Alliance Laundry Systems FCU013066T Installation Operation & Maintenance

Alliance Laundry Systems FCU013066T Installation Operation & Maintenance

Cylinder ironers
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Cylinder Ironers
13 in. Diameter
Insertion width 66 in., 82 in.
Refer to Page 15 for Model Identification
Original Instructions
Keep These Instructions for Future Reference.
CAUTION: Read the instructions before using the machine.
(If this machine changes ownership, this manual must accompany machine.)
Part No. D2237ENR4
www.alliancelaundry.com
January 2022

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  • Page 1 Cylinder Ironers 13 in. Diameter Insertion width 66 in., 82 in. Refer to Page 15 for Model Identification Original Instructions Keep These Instructions for Future Reference. CAUTION: Read the instructions before using the machine. (If this machine changes ownership, this manual must accompany machine.) Part No.

  • Page 3: Table Of Contents

    Gas Heating (Only Applicable to Machines with Gas Heating)......39 © Copyright 2024, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher.
  • Page 4 Insert Table Drive - Clutch*................79 Laundry Earth Leakage Trip (Ground) - Testing..........80 Putting the Ironer Out of Operation..............80 Disposal of Unit..................81 Disconnection the Machine................81 Machine Disposal..................81 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 5: Basic Instructions And Information

    C366 For your safety © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 6: Incorrect Use Of Machine

    • The machines are supplied in the following versions: • 8% dampness after ironing is considered optimal. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 7 • The productivity and quality of ironing heavily depends on washing. Make sure all conditions are met. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 8: Safety Instructions

    Maintenance personnel should work in a buddy system for guard is repaired and working properly. Be sure that all other mutual protection when working on a finisher. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 9: Operation Warnings

    • Always adhere to the safety instructions provided in the man- ual and the warnings and notices on the labels of the machine. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 10: Warnings For Transport And Storage

    Return all the panels to their original position and secure them by the original method after a repair. This is a protective measure against electric shock, injury, fire and/or damage to the property. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 11: Introduction

    General Warning Label Electrical Shock Label Hot Surface Warning Label Hand Entanglement Rollers Label Hot Surface Rollers Warning Label Hand Crush (Chain / Belt) Label © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 12: Serial Plate Information

    NOTE: Main Switch for OPL and COIN (CPS) models is located on the rear left 1. Machine Serial Plate Location Figure 2 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 13 NOTE: Main Switch for OPL models is located on the front left side. 1. Machine Serial Plate Location 2. Main Switch Location for COIN/CPS (Vended) Models Figure 3 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 14: Serial Plate Of Machine For Gas Heating

    Production year / Fabrication Type of gas for which tested : date gross cal. value MFG N° > Producer IPN code Gas supply pressure - normal Table continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 15: Serial Plate Of The Machine For Electrical Heating

    N° Total input power Serial Plate of the Machine for Electrical Heating Models with "T" in the 10th Position in Model No. CZF119N Figure 5 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 16: Manufacturing Date

    Manufacturing Date - Year Table 1 Year Serial Number Character 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 Table 1  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 17: Replacement Parts

    Shepard Street P.O. Box 990 Ripon, Wisconsin 54971-0990 U.S.A. www.alliancelaundry.com Phone: +1(920)748-3121 Ripon, Wisconsin Alliance Laundry CE s.r.o Mistecka 1116 Pribor, 742 58 Czech Republic Europe © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 18: Specifications And Dimensions

    Shipping Weight, lb [kg] 1069 [485] 1235 [560] 1025 [465] 1191 [540] Nominal permanent heating input determined from gas consumption – without regulation Table 3  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 19: Electric Heat

    For the specification of possible options refer to Table 16 . Valid for packing: cardboard on the pallet. Refer to Figure 6 (10) Y - basic machine with front output. Table 3 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 20: Machine Dimensions

    Supply for E, G (02): Steam exhaust system oriented to the right OPL: Standard control – Full version (03): Basic set-up, can be changed Table 4 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 21: Specification

    Maximum Inserting Width, in. [mm] 65.5 [1664] 81.9 [2080] 65.5 [1664] 81.9 [2080] Exhaust Position, in. [mm] 38.5 [978] 46.7 [1186] 38.5 [978] 46.7 [1186] Table 5 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 22: Installation

    113.8 [2890] 137.4 [3490] 161.0 [4090] Height, in. [mm] 61.0 [1550] Depth, in. [mm] 43.7 [1110] valid for packing - crating on a pallete Table 6 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 23: Shipping Dimensions

    Refer to Table 6 Table 7 . • Alternatively, the machine can be packed in an enclosed • All operations must be executed by a qualified individuals. wooden heat-treated crate. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 24: Parameters When The Machine Is Unpacked - Transport

    (4)-4x and remove the two fixation console (1). • Put the supporting four legs (2)-4x into the basic transport po- sition so that the height between the bottom surface of the © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 25: Installation Requirements

    • The external dimensions and weight values of the machine are shown in chapter General Specifications. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 26: Spacing Requirements

    Machine Placement - Refer to Table 8 Figure 11 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 27: Levelling The Machine On The Floor

    This is stated on the NOTICE labels placed on the machine. THE MACHINE MUST BE PLACED ON A FLAT, SMOOTH AND DUST-FREE SURFACE WITH DOWN- SLOPE BELOW 0.5%. C032 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 28 (tightening will cause the ma- leg (2) at the same time. Adjustable Feet Setting 2. Supporting Legs 4. Safety Nuts Figure 13 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 29: Connection To Steam Exhaust

    STANDARDS AND REGULATIONS AND IT MUST BE LOCATED IN A WELL-VENTILATED ROOM. C033 Venting Through the Back (Version A), Gas or Electrical Heated CZF100N Figure 14 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 30 W.C.I. [Pa] T2 - Maximum steam exhaust tempera- 140 [60] 185 [85] ture, °F [°C] (1) Static pressure measured at P. Table 9  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 31: Installation Of Multiple Ironers

    5.9 in. [150 mm] . For E ver- Installation of Multiple Ironers sions – use galvanised sheet metal as a minimum requirement. Joint Exhaust System for Multiple Ironers Figure 16 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 32 Connection to Steam Exhaust. when only one ironer is op- erating, when several ironers are operating or when all the ironers connected to the system are operating. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 33: Individual Venting

    The connection must be executed by qualified person(s). The regulations valid for the connection to the local electrical supply system (TT / TN / IT etc.) Must be observed. C041 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 34 If the national standard or directive must be ob- served at the place of installation, the operation of the machine must be protected with a preliminary re- sidual current device. C374 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 35: Residual Current Device Rcd

    10 (AWG 6) 10 (AWG 6) 16 (AWG 3) 16 (AWG 6) 25 (AWG 2) 16 (AWG 6) 35 (AWG 1) 25 (AWG 6) Table 14 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 36: Supply Connection

    The machine is designed only for a fixed feed power supply! C375 Supply Connection CZF108N L1, L2, L3 - Phase terminals 9. Main switch Figure 21 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 37: Field Conductors Size

    The protective conductor for this connection is not included in • E version → D = 1.73 in. [44 mm] the delivery of the machine. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 38 1. Machine, rear view 2. Protective connection of the laundry room 3. External earthing terminal of the machine 4. Protective conductor, connection of the machines Figure 24 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 39: Gas Heating (Only Applicable To Machines With Gas Heating)

    6.56 ft. [2 machine an external gas pressure reducing valve-regulator the m] (max.). (the valve is not supplied with the machine). © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 40 Adjusted at temperature of Code of adjusted Venturi ironing cylinder 68°F [20°C] , manifold according etalon without active heating system sample Table continues... Table continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 41: Exhaust System Connection (For Gas-Heated Machines)

    If, after the installation and before the machine is started with heating for the first time, the loss of pressure is lower than the permitted value, then it is necessary to increase © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 42 For the purposes of servicing and inspections; the ordinary lid can be replaced by a special technological lid with a probe for check measurements of gas combustion emis- sions. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 43: Transition To Other Gas Type

    THORIZED COMPANY ONLY. ALL USED MATERIALS AND THE GAS INSTALLATION OF THE MACHINE MUST BE IN COMPLIANCE WITH STANDARDS-VAL- ID IN THE COUNTRY IN WHICH THE MACHINE IS USED. C047 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 44: Preparing The Machine For Operation

    Make sure it follows the stand- ards valid in the relevant country. • Before putting the machine into operation, remove both side covers. Refer to Figure 29 . © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 45: Rebuilding The Steam-Exhaust Outlet

    Interchange of the components (3) and (4) SP549405). Installation and adjustment of the adjustable feet is obvious from the drawing that is supplied with the set. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 46 5. Screw Plugs 6. Screw Plugs 7. Screw M6x16 Figure 31 • This rebuild can only be carried out by authorized service professionals with respective manufacturer authorization. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 47: Operation

    Sets ironing parameters on current operational screen. • Navigates within menus and changes values within menus. 6. Multifunction Display • Displays machine information, current state, parameters, and warning/error messages. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 48: Multifunction Display - Operating Mode

    Pause Operation of the insert table belts was stopped by means of pedal (only for models equipped with pedal). Table 17  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 49: Operating Instructions

    Symbol lit up The folding function is set-up, enabled Symbol lit up The folding function is not set- up or it has been disabled Table 20  continues... © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 50: Program Display

    Function keypad to switch between program, temperature, and operating displays operation displays. Keyboard 1. Program Number 2. Actual Machine Temperature 3. Programmed Machine Temperature Figure 40 Figure 38 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 51 Figure 45 8. Retrieve ironed linen from output trough. Output Trough CZF84N CZF85N Figure 42 Figure 46 Correct Insertion of Linen into the Ironer Figure 43 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 52 Linen Front Edge Alingment Rectification - f (if 1. Number of Required Transverse Folds: (1, 2 or 3) equipped) Off - switched off Figure 51 1. Rectification Value Figure 49 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 53 French Type of Fold (if equipped) 1. Reverse Operation: Rev mode Figure 56 Direction of the Linen Output (if equipped) Figure 54 1. Linen Output: FRONT Figure 57 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 54 9. When ironing is finished, press Stop keypad. Ironer enters cool-down mode until temperature is below 176° F [80° C] . 10. Turn off main power source. Main Switch Figure 59 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 55: Maintenance

    © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 56: Cleaning The Gas Burner (Machines With Gas Heating Only)

    • Pull gently and remove the burner from the machine. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 57: Ironing Cylinder

    Supplement : CLEANCOAT WAX. Code: and the permeable side of the cloth is in contact with SP502348. the ironing cylinder. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 58: Short-Term Standstill, Everyday Ironing Cylinder Maintenance

    Refer to chapter Ironing Cylinder to carry out this procedure. Do not discard the wax paper that was shipped with the machine. If the machine will © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 59 7. Screw 8. Unsticker A1. Detail of point 7 A, B, C, D, E, F, G, H, K, L, M, N - Direction Figure 63 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 60 2 belts, too. It is also possible to disengage the chain that they are protected against being soiled. drive and move the cylinder manually by applying pressure on its surface. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 61: Ironing Belts

    • They are manufactured from special, heat resistant, double ® layer fabric. This fabric is polyester / Meta-Aramid . It has © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 62: Replacing Of Ironing Belts

    The replacement procedure of the ironing belts is illustrated in Figure 66 . 1. Ironing Belt (new) 2. Ironing Belt (old) 3. Lower Tensioning Roller Figure 66 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 63: Insert Table Feeding Belts

    11. Repeat with all the belts. 12. Disengage the tensioning roller (3) from the upper ("techno- logical") position. Then re-assemble all the disassembled components one-by-one. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 64: Upper Pressure Roller Ribbons

    3. Tighten the screws (3) and check the tension is correct. original method of joining the ribbons - sealing by adhesive (refer to Figure 68 ). © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 65: Upper Pressure Roller

    • After you have finished the winding-up procedure, trim both the padding ends so that the padding is in line with © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 66: Chain Gear

    Machine - Inspection Intervals. • In case that the down-thrust of the upper pressure roller (5) decreases (the symptom of which is reduction of ironing qual- © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 67: Bearings

    Bearings in the electromagnetic clutch set NLGI 2 or equivalent products. • All other rolling bearings of the machine have permanent lu- brication filling and therefore need no maintenance. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 68 (chain drive side), the set screws ment is allowed for reason of temperature dilatation upon ma- must be tightened, which prevents the axial movement of the chine heating. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 69 Maintenance The Set Screws on the Right Side of the Machine 1. The set screw 2. The set screw Figure 72 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 70 ½ of the screw’s need. revolution remains between the groove and the screw end. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 71: Scrapers

    • The set of scrapers (refer to Figure 75 ) consists of four or five complete units, fitted to the scraper support bar (1). Each © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 72: Temperature Sensor - Operating And Safety Sensors

    (5). The sensors are pressed towards the surface of for ironing standard types of linen. However, certain other the ironing cylinder. types of linen it is more suitable to use the opposite edge © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 73 • Correct position of a sensor is achieved by correct setting of the arm (3) in the direction “P”. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 74: Electrical Installations - Maintenance

    1000 operating hours or six months. • When error message 1 is indicated, the insert table always stops operation (valid for versions COIN / CPS and OPL with a STOP-pedal). © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 75: Frequency Inverters

    FC is installed in the left stand on the switchboard panel situ- ated on the bottom right. • The FC is installed in the right machine stand, in the rear sec- tion of the bracket. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 76: Frequency Inverter

    With gas heated machine versions it also serves the the display indicator appears above the item Main Menu. purpose of extracting the waste gases arising from the burning process. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 77: The Control Unit Gas Heating Models Only

    (2) which is, as a whole unit, fixed by means of two Supplement. screws (3) to the left face of the combustion chamber. Its only © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...
  • Page 78 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 79: Pressure/Air Flow Switch (Gas Heating Models Only)

    Instructions (Machines with Gas Heating), is an electro- mechanical device which serves the purpose of monitoring • * Only a part of certain machines. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 80: Laundry Earth Leakage Trip (Ground) - Testing

    C124 Putting the Ironer Out of Operation Refer to: Short-Term Standstill, Everyday Ironing Cylinder Main- tenance, Burnished Steel Cylinder, Burnished Cylinder with a Hard-Chrome Layer. © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

  • Page 81: Disposal Of Unit

    WARNING TAKE ALL NECESSARY ACTION AND PRECAU- TIONS WHEN DOING DISASSEMBLY OF THE MA- CHINE TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES. C144 © Copyright, Alliance Laundry Systems LLC - Part No. D2237ENR4 DO NOT COPY or TRANSMIT...

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