Crane BARNES PRESSURE SYSTEMS ESPS Series Installation Manual

Environmentally sealed pressure switch

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NVIRONMENTALLY

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notiﬁ cation.

A Crane Co. Company

420 Third Street

Piqua, Ohio 45356

Phone: (937) 778-8947

Fax: (937) 773-7157

www.cranepumps.com

HOME

INSTALLATION MANUAL

EALED

ESPS 200 SHOWN

83 West Drive, Bramton

Ontario, Canada L6T 2J6

Phone: (905) 457-6223

Fax: (905) 457-2650

RESSURE

Form No. 116953-Rev. H

WITCH

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Summary of Contents for Crane BARNES PRESSURE SYSTEMS ESPS Series

Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notiﬁ cation.
Page 2 ATTACHED ROPE TO SWITCH ..............15 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06, 10/06...
Page 3 IMPORTANT! - Crane Pumps & Systems, Inc. is not If the pump is idle for long periods of time, it is advisable to start responsible for losses, injury, or death resulting from a the pump occasionally by adding water to the basin.
Page 4 MENU HOME INTRODUCTION Thank you for purchasing your new Barnes brand level control. The ESPS series of level control switches have been designed to provide years of reliable service when properly used with Barnes brand pumps and packages. Please completely read this manual and follow all installation instructions to insure your level control provides the best service possible.
Page 5 MENU HOME SWITCH WIRING SCHEMATIC...
Page 6 MENU HOME ESPS-100 WIRING DIAGRAM JUNCTION BOX TO CONTROL PANEL (Where Applicable) IF J-BOX IS NOT USED, WIRE ACCORDING TO CHART HEADING “ESPS CONTROL CORD” AND “TERMINAL NUMBER” TERMINAL DIRECT BURIAL ESPS CONTROL NUMBER CABLE* CORD BLACK BLACK YELLOW WHITE ORANGE ORANGE *Colors may vary on DBC...
Page 7 MENU HOME ESPS-100 WIRING DIAGRAM SWITCH TO CONTROL PANEL (UltraCAP2) TERMINAL LEAD COLOR LEAD LENGTH LEAD TERMINAL STRIP NUMBER STRIP LENGTH TORQUE BLACK WHITE 7.00 in .50 in 18 in lbs ORANGE GREEN NOTES: 1. Check for nicks and defects in cable. 2.
Page 8 MENU HOME IDENTIFICATION OF BARNES STEALTH SERIES DUPLEX CONTROL PANEL FOR ESPS-200 LEVEL CONTROL WIRING To determine the proper wiring schematic you will need to ﬁ rst determine the panel type you have using the information listed below. The information can be located inside the control panel door on the panel schematic. For STEALTH -R &...
Page 9 MENU HOME DUPLEX STEALTH-R & -O “E” SERIES PANELS JUNCTION BOX TO CONTROL PANEL TERMINAL DIRECT BURIAL ESPS CONTROL CORD NUMBER CABLE YELLOW WHITE (*) NONE FACTORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 & 4 (*) NONE FACTORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 & 4 BLACK BLACK NONE...
Page 10 MENU HOME DUPLEX STEALTH R & O SERIES PANELS 1 HP & 2 HP 200/240 VOLT - 1 PHASE TERMINAL DIRECT BURIAL CABLE LEVEL CONTROL CORD NUMBER YELLOW WHITE L3 on MS2 BLACK BLACK ORANGE ORANGE BLUE GREEN BROWN NOT USED RED/BLACK NOT USED BLUE/BLACK...
Page 11 MENU HOME DUPLEX STEALTH UGP, UCP SERIES PANELS ALL UGP/UCP HP, VOLTAGE & PHASE, STEALTH -R, -O, -G and -C Except STEALTH -R & -O, 200 or 240 Volt, 1 Ph TERMINAL DIRECT BURIAL CABLE LEVEL CONTROL CORD NUMBER YELLOW WHITE 53 on MS2 BLACK...
Page 12 MENU HOME ELECTRICAL CORD CONNECTIONS CORD CABLES - The cord assembly mounted to the switch must NOT be modiﬁ ed in any way except for shortening to a speciﬁ c application. Any modiﬁ cations to the switch cord will void the warranty. OVER-TEMPERATURE PROTECTION - The type of in-line over-temperature protector used in this level control is referred to as an inherent overheating protector and operates on the affect of temperature rise.
Page 13 MENU HOME “C” CHANNEL RAIL MOUNTING ASSEMBLY NOTES: Bracket may be reversed to allow switch mounting on either side of the guid rail to avoid obstructions and inlets in basin Secure cord to avoid possible hazards Install the pump before sliding the level control down the “C”...
Page 14 MENU HOME NON-RAIL MOUNTING ASSEMBLY NOTES: Position level control in basin in a level loction and not in direct ﬂ ow of inlets Secure cord to avoid possible hazards On ESPS-200 installation, remove ring from adapter boot ITEM DESCRIPTION PART NUMBER MATERIAL SWITCH, ESPS MOUNTING, NON-RAIL...
Page 15 MENU HOME ATTACH ROPE TO SWITCH STEPS & TIPS: • Attach lifting device to pump. 1. Make a small overhand loop in the rope. 2. Bring the short end through the overhand loop. 3. Place short end behind the ﬁ xed part of the rope.
Page 16 MENU HOME CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.

This manual is also suitable for:

Barnes pressure systems esps-100 Barnes pressure systems esps-200