Crane Barnes ESPS Series Installation Manual

Crane Barnes ESPS Series Installation Manual

Environmentally sealed pressure switch

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E
NVIRONMENTALLY
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
INSTALLATION MANUAL
S
EALED
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
P
S
RESSURE
Form No. 116953-Rev. N
WITCH

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Summary of Contents for Crane Barnes ESPS Series

  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notifi cation.
  • Page 2: Table Of Contents

    ATTACHED ROPE TO SWITCH ..............15 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc © Crane Pumps & Systems, Inc. 2003, 2/2006, 9/06, 10/06...
  • Page 3: Safety First

    IMPORTANT! - Crane Pumps & Systems, Inc. is not If the pump is idle for long periods of time, it is advisable to start responsible for losses, injury, or death resulting from a the pump occasionally by adding water to the basin.
  • Page 4: Introduction

    INTRODUCTION Thank you for purchasing your new Barnes brand level control. The ESPS series of level control switches have been designed to provide years of reliable service when properly used with Barnes brand pumps and packages. Please completely read this manual and follow all installation instructions to insure your level control provides the best service possible.
  • Page 5: Switch Wiring Schematic

    SWITCH WIRING SCHEMATIC...
  • Page 6: Esps-100 Wiring Diagram

    ESPS-100 WIRING DIAGRAM JUNCTION BOX TO CONTROL PANEL (Where Applicable) IF J-BOX IS NOT USED, WIRE ACCORDING TO CHART HEADING “ESPS CONTROL CORD” AND “TERMINAL NUMBER” TERMINAL DIRECT BURIAL ESPS CONTROL NUMBER CABLE* CORD BLACK BLACK YELLOW WHITE ORANGE ORANGE *Colors may vary on DBC BLUE GREEN...
  • Page 7: Esps-100 Wiring Diagram

    ESPS-100 WIRING DIAGRAM SWITCH TO CONTROL PANEL (UltraCAP2) TERMINAL LEAD COLOR LEAD LENGTH LEAD TERMINAL STRIP NUMBER STRIP LENGTH TORQUE BLACK WHITE 7.00 in .50 in 18 in lbs ORANGE GREEN NOTES: 1. Check for nicks and defects in cable. 2.
  • Page 8: Identification Of Stealth Control Panels

    IDENTIFICATION OF BARNES STEALTH SERIES DUPLEX CONTROL PANEL FOR ESPS-200 LEVEL CONTROL WIRING To determine the proper wiring schematic you will need to fi rst determine the panel type you have using the information listed below. The information can be located inside the control panel door on the panel schematic. For STEALTH -R &...
  • Page 9: Junction Box To Control Panel

    DUPLEX STEALTH-R & -O “E” SERIES PANELS JUNCTION BOX TO CONTROL PANEL TERMINAL DIRECT BURIAL ESPS CONTROL CORD NUMBER CABLE YELLOW WHITE (*) NONE FACTORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 & 4 (*) NONE FACTORY INSTALLED JUMPER PLACED BETWEEN TERMINAL 3 & 4 ORANGE BLACK NONE...
  • Page 10: Hp & 2 Hp 200/240 Volt - 1 Phase

    DUPLEX STEALTH R & O SERIES PANELS 1 HP & 2 HP 200/240 VOLT - 1 PHASE TERMINAL DIRECT BURIAL CABLE LEVEL CONTROL CORD NUMBER YELLOW WHITE L3 on MS2 BLACK BLACK ORANGE ORANGE BLUE GREEN BROWN NOT USED RED/BLACK NOT USED BLUE/BLACK NOT USED...
  • Page 11: Duplex Stealth Ugp, Ucp Series Panels

    DUPLEX STEALTH UGP, UCP SERIES PANELS ALL UGP/UCP HP, VOLTAGE & PHASE, STEALTH -R, -O, -G and -C Except STEALTH -R & -O, 200 or 240 Volt, 1 Ph TERMINAL DIRECT BURIAL CABLE LEVEL CONTROL CORD NUMBER YELLOW WHITE 53 on MS2 BLACK BLACK ORANGE...
  • Page 12: Electrical Cord Connection

    ELECTRICAL CORD CONNECTIONS CORD CABLES - The cord assembly mounted to the switch must NOT be modifi ed in any way except for shortening to a specifi c application. Any modifi cations to the switch cord will void the warranty. OVER-TEMPERATURE PROTECTION - The type of in-line over-temperature protector used in this level control is referred to as an inherent overheating protector and operates on the affect of temperature rise.
  • Page 13: Rail Mounting Assembly

    “C” CHANNEL RAIL MOUNTING ASSEMBLY NOTES: Bracket may be reversed to allow switch mounting on either side of the guid rail to avoid obstructions and inlets in basin Secure cord to avoid possible hazards Install the pump before sliding the level control down the “C”...
  • Page 14: Non-Railed Mounting Assembly

    NON-RAIL MOUNTING ASSEMBLY NOTES: Position level control in basin in a level loction and not in direct fl ow of inlets Secure cord to avoid possible hazards On ESPS-200 installation, remove ring from adapter boot ITEM DESCRIPTION PART NUMBER MATERIAL SWITCH, ESPS ESPS 100/150 BASE 130979P...
  • Page 15: Attached Rope To Switch

    ATTACH ROPE TO SWITCH ESPS-100 ESPS-200 STEPS & TIPS: • Attach lifting device to pump. 1. Make a small overhand loop in the rope. 2. Bring the short end through the overhand loop. 3. Place short end behind the fi xed part of the rope.
  • Page 17 Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.
  • Page 18 Notes...

This manual is also suitable for:

Barnes esps-100Barnes esps-200

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