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Bollhoff NEO P107 Instruction Manual

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INSTRUCTION MANUAL
Rivet Nut USA P4107
(Bollhoff NEO P107)

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Summary of Contents for Bollhoff NEO P107

  • Page 1 INSTRUCTION MANUAL Rivet Nut USA P4107 (Bollhoff NEO P107)
  • Page 2 Overview 1. Validity of the instruction manual 6. Use 1.1 Delivery contents 6.1 Safety guidelines for commissioning preparation 2. Symbols used in the instruction 6.2 Procedure for use manual 6.3 Manual unscrewing procedure 2.1 Warning terms 6.4 Forced unscrewing procedure 2.2 Symbols indicating a danger 7.
  • Page 3 Packaging: plastic case or cardboard box Setting tool: RIVKLE ® NEO P107 Oil filling bottle containing 40 ml VG 68 mineral oil* 4 mm hexagonal key for adjusting the force valve* 19 / 21 mm spanner for removing the nose and anvil locknut*...
  • Page 4 2-5 Names, images, indices 2-2 Symbols indicating a danger The RIVKLE ® NEO P107 setting tool is referred to hereinafter as the "tool". Crushing This symbol indicates that, when handling The images allow for a better understanding of the system, there are potentially fatal situations and sequences.

  • Page 5: Use And Operation

    RIVKLE ® NEO P4107 - Instruction manual 3. Use and operation 3-1 Intended use Do not use this tool for applications other than setting blind rivet nuts & studs. It is strongly recommended that you use Böllhoff RIVKLE ® blind rivet nuts & studs. Only use the fasteners, spare parts, accessories and consumables recommended by Böllhoff.
  • Page 6 Aim and utility of the tool: or contact an official Böllhoff representative to The RIVKLE ® NEO P107 tool is intended for setting determine the setting force required to set your RIVKLE ® blind rivet nuts & studs into pre-drilled blind rivet nut.
  • Page 7 Declared dual number noise emission values (In compliance with ISO 4871) from the actual sound level Tested portable tool Manufacturer: Bollhoff Otalu S.A.S Model No.: NEO P107 Type: Hydro-pneumatic setting tool for blind rivet nut Serial No.: From AN00001 => AN99999...
  • Page 8 RIVKLE ® NEO P4107 - Instruction manual Tool dimensions (mm/inch) Setting capacity of the tool Aluminium – Steel Stainless steel – ISO 9001 CERTIFIED S S ales@RivetNutUSA.com www.RivetNutUSA.com (800) 236-3200 Request your quote with Rivet Nut USA (an operating division of Cardinal Components, Inc.) Cardinal Components, Inc.

  • Page 9: Safety Guidelines

    RIVKLE ® NEO P4107 - Instruction manual 4. Safety guidelines 4-2 Personel qualification Only trained, qualified and experienced operators, 4-1 Working conditions who have read and understood the user manual and the risks undertaken, may install, adjust or use this The user manual must always be kept on the tool's tool.
  • Page 10 RIVKLE ® NEO P4107 - Instruction manual Böllhoff Mainte- Operator Regulator nance Technician Cleaning Assembly/replacement of the mandrel Assembly/replacement of the anvil Force adjustment Force/Pulling stroke check Push-Pull system adjustment Fault resolution according to Chapter 7-2 - Pages 53, 54, 55 Fault resolution, repair and maintenance 4-3 General safety guidelines for hydro- Avoid any false triggering.
  • Page 11 RIVKLE ® NEO P4107 - Instruction manual Preliminary checks Keep fingers and hands away from the man- drel and the pinch zone of the RIVKLE ® . If the Before using the tool, carry out all of the RIVKLE ® is added to the mandrel manually, necessary checks, as defined in this user manual.
  • Page 12 RIVKLE ® NEO P4107 - Instruction manual Pneumatic supply excess of 7 bar (101 psi) may cause structural parts to rupture, generating high-speed projectiles or Do not exceed the maximum pneumatic pressurised oil splashes. pressure indicated on the tool: 6.5 bar - 94 psi. The pressurised air may cause serious injury: DANGER - Always disconnect the tool from the compressed...
  • Page 13 RIVKLE ® NEO P4107 - Instruction manual 4-5 Protective elements 4-6 Safety signs on the tool. The protective elements serve to ensure the safety This value indicates the service pressure to be of the personel working with the tool and to preserve respected.

  • Page 14: Preparation For Commissioning

    RIVKLE ® NEO P4107 - Instruction manual 5. Preparation for commissioning 5-2 Assembly of the mandrel >>> Quickstart fig. 1 5-1 Safety guidelines regarding preparation Böllhoff mandrel (Not included with the tool) for commissioning DANGER Risk of crushing and cutting! Check that the tool has been disconnected from the compressed air supply.
  • Page 15 RIVKLE ® NEO P4107 - Instruction manual Standard CHC screw (Not included with the tool) 3- Grease the hexagonal end piece of the hexagonal drive shaft (E3) and apply it up over the head of the standard screw (E2). 4- Insert the standard screw (E2) + adapter (E1) + hexagonal drive shaft (E3) into the traction bush (D), check that the elements are securely in place.
  • Page 16 RIVKLE ® NEO P4107 - Instruction manual 5-3 Anvil adjustment Disconnect tool from the compressed air >>> Quickstart fig. 2 1- Release the locknut (B) using a 19 mm spanner PLEASE NOTE (supplied) and unscrew it until it comes into contact The adjustment of the anvil is an operation that must with the anvil.
  • Page 17 FRL to 1 drop/minute. • Check that the RIVKLE ® NEO P107 setting tool is working properly • Maintain the setting quality of your Böllhoff fastener. PLEASE NOTE The values indicated on the rule are provided for indicative purposes only.
  • Page 18 RIVKLE ® NEO P4107 - Instruction manual 6. Use Setting 3- Insert the blind rivet nut screwed on the tool 6-1 Safety guidelines regarding preparation into the application. for commissioning 4- Press on the trigger and hold it down until the end of the cycle.
  • Page 19 RIVKLE ® NEO P4107 - Instruction manual PLEASE NOTE Tools: 5 mm pin punch In extremely rare cases, it's possible that neither the automatic unscrewing or the manual 2-A By hand, turn the tool unscrewing are sufficient for removing the blind clockwise or anti-clockwise.

  • Page 20: Troubleshooting

    3- The blind rivet nut isn't 3- Check that your RIVKLE ® NEO P107 tool is compatible compatible with the tool's with the blind rivet nut, refer to the Böllhoff maximum stroke. recommendations (Paragraph 3.4).
  • Page 21 RIVKLE ® NEO P4107 - Instruction manual ISSUE PROBABLE CAUSES SOLUTIONS UNSCREWING The tool continuously Internal fault Contact a Böllhoff-certified repair centre or your maintenance service, if they've completed Böllhoff-certified training. unscrews 1- Insufficient compressed air 1- Check the service pressure (Paragraph 5.5) pressure.
  • Page 22 RIVKLE ® NEO P4107 - Instruction manual ISSUE PROBABLE CAUSES SOLUTIONS MANUAL UNSCREWING 1- Setting force too high 1- Check the setting force in the RIVKLE ® catalogue / Check the setting force set on the tool (Paragraph 5.4) / Manual unscrewing isn't working (the tool is blocked Check the setting force of the tool using the RIVKLE...

  • Page 23: Maintenance

    RIVKLE ® NEO P4107 - Instruction manual 8. Maintenance PLEASE NOTE The various maintenance operations depend on the use of the tool. Contact a Böllhoff legal representative to assess the maintenance operations to be carried out. 8-1 Safety guidelines regarding maintenance and repair WARNING Tool maintenance must be entrusted to individuals who have receive the appropriate training from a Böllhoff-certified technician.
  • Page 24 RIVKLE ® NEO P4107 - Instruction manual OPERATION FREQUENCY • Once daily Check that the setting force set on the tool is suitable for • Each time the blind rivet nut type is changed the blind rivet nut that you want to install.(We recommend •...
  • Page 25 RIVKLE ® NEO P4107 - Instruction manual Repair kit reference 23617291001 Unscrew the bleed This repair kit contains the following components: screw using the 4 mm 4 mm Pneumatic and hydraulic seals hexagonal key Drive shaft supplied. Trigger Traction bush 0 bar/psi Silencer pads Screws...
  • Page 26 RIVKLE ® NEO P4107 - Instruction manual 8-5 Screwing activation adjustment Screw the mandrel and traction bush assembly (Push-Pull system) onto the hydraulic piston by hand, until it comes into contact with the adjustment bush (the DANGER traction bush should cover the brown Injury risk ! O-ring of the adjustment bush).
  • Page 27 RIVKLE ® NEO P4107 - Instruction manual 9. Exploded view & bill of material Part Number Adjustment valve cover assembly 236 172 80 008 Bleed screw assembly 236 172 80 010 Push-pull adjustment bush assembly 236 172 80 013 Booster protection assembly 236 172 80 018 Rear protection assembly 236 172 80 019...

  • Page 28: Packaging, Transport And Storage

    RIVKLE ® NEO P4107 - Instruction manual 11. End-of-life management 10. Packaging, transport and storage Böllhoff is a company committed to an eco- Package up the tool and accessories in the carry responsibility protocol. The health and safety of its case for transport and storage.
  • Page 29 Please report the information found on the tool below: TOOL: RIVKLE ® NEO P107 SERIAL NO.: AN _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ YEAR OF MANUFACTURE: 20 _ _ _...

  • Page 30: Warranty

    Supplier’s aftersales service shall reassemble the tool for or powered; diagnosis. In this case, the reassembly costs shall not be • “Supplier” means BOLLHOFF OTALU, a Simplified Limited borne by the Supplier and shall be charged to the Customer. Company (Société par Action Simplifiée) with a share capital of EUR 15,000,000, registered with the Trade Moreover, the Supplier’s Warranty only applies to Products...
  • Page 31 RIVKLE ® NEO P4107 - Instruction manual Where applicable, the part repaired or replaced under the - Defect / damage that does not affect the proper operation original warranty shall be covered until the expiry of such of the product, in particular aesthetic damage, such as original warranty and for a maximum of 6 (six) months from scratches, scuffs, etc.;...

  • Page 32: Ce Compliance Statement

    We hereby declare that the following machine corresponds to all provisions set out by European Directive 2006/42/EC relating to machinery. RIVKLE Machine name: ® NEO P107 Machine typ: Mobile setting tool for setting blind rivet nuts Year: From 2023 Series No.: AN00001 =>...
  • Page 33 Innovative partner for joining technology with assembly and logistics solutions. Find the contact details of all our locations worldwide at www.boellhoff.com. Bollhoff Otalu SAS Rue Archimède | Z.I. de l’Albanne | CS 40068 | F-73493 La Ravoire Cedex Tél : +33 4 79 96 70 00 | Fax : +33 4 79 96 70 11 info_fr@boellhoff.com | www.boellhoff.com/fr...

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