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Bollhoff P803 Operating Instructions Manual

Bollhoff P803 Operating Instructions Manual

Setting tool for rivkle blind rivet nuts and studs

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OPERATING INSTRUCTIONS
SETTING TOOL FOR RIVKLE ®
BLIND RIVET NUTS AND STUDS
AIM INDUSTRIES
6216 Transit Road
Depew, NY 14043
Tel. 716-681-6196
Fax. 716-681-1610
www.AIMFasteners.com
aimrivnut@aol.com
P803 / 00.11.14

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Summary of Contents for Bollhoff P803

  • Page 1 P803 / 00.11.14 OPERATING INSTRUCTIONS SETTING TOOL FOR RIVKLE ® BLIND RIVET NUTS AND STUDS AIM INDUSTRIES 6216 Transit Road Depew, NY 14043 Tel. 716-681-6196 Fax. 716-681-1610 www.AIMFasteners.com aimrivnut@aol.com...
  • Page 2 TOOL DESCRIPTION Purpose and use of this type of tool The P803 tool is used to crimp RIVKLE ® blind rivet nuts and studs in material which has been pre-drilled or pierced. To crimp the RIVKLE® blind rivet nut or stud The tool provides a setting force using air pressure.
  • Page 3 P803 / 00.11.14 Fig. 1 Table 1 (P4) Fig. 2 Table 2 (P5) SAFETY : BEFORE WORKING ON THE P803 TOOL, PLEASE DISCONNECT THE COMPRESSED AIR...
  • Page 4 P803 / 00.11.14 ACCESSORIES Configuration when using cap screws as mandrels (Figure 1 & Table 1) fig. 1 Kit Including Item 1 Item 2 Item 3 Item 4 Items 1,2,3,4, & (Bolt) (Anvil) (Spacer) (Hex Driver) CHC ISO4762 2368 0303 000...
  • Page 5 P803 / 00.11.14 Configuration when using P330/P320 style mandrel (Fig. 2 Table 2) If you have already bought a P330/P320 tool you can use the mandrel. You only need to buy a nosepiece part number 2368 0300 400. fig. 2...
  • Page 6 P803 / 00.11.14 TOOL USE Adjustment of the anvil (fig 3) • The anvil position depends on the length of the RIVKLE ® before crimping. • Adjust the anvil position as indicated in figure 3 • After the adjustment, tighten the anvil lock-nut (2) at 10 Nm.
  • Page 7 P803 / 00.11.14 Fig. 4 Item 1 Filter Item 2 Air Regulator Item 4 Air hose 3m Item 1&2 is PN 2368 0300 403 Item 4 is PN 2368 0300 402 Air System (fig 4) The power supply of the tool is compressed air. The optimum pressure is 6 bars. We suggest the use of an air filtration unit, which includes oiling, filtering processes and pressure regulation in the air power unit.
  • Page 8 • Progressively increase the crimping pressure by turning the adjustment towards (+) • Step by step, test the crimping quality of the RIVKLE ® up to the optimal crimping. • The optimal crimping (s) is indicated in the Bollhoff RIVKLE ® brochure.(fig.6) CAUTION : Setting the pressure too high can damage the thread of the RIVKLE ®...
  • Page 9 If the screw is turned clockwise, the time is longer, turning counterclockwise shortens the unscrewing time. Unscrewing button In case of unscrewing problems, the P803 tool is equipped with a reverse button at the back. To reverse the tool, you need to press the button ( 34 ).
  • Page 10 P803 / 00.11.14...
  • Page 11 P803 / 00.11.14 Part # Qty Description Part # Description 1 Mandrel Spring ring 1 Anvil Nylon ball 7/32 1 Bushing Tank bushing 1 Insert 043* O Ring 1 Nose piece 044* O Ring 1 Coupling 045* Back-up ring 1 Mandrel coupling...
  • Page 12 *Unscrew check valve kit 2368 0300 206 *Complete repair kit (includes all of the above) 2368 0300 200 The repairs must be performed in a clean area. Special service tools may be required (available from your Bollhoff supplier) Adding Oil •...
  • Page 13 P803 / 00.11.14 TROUBLESHOOTING AND SOLUTIONS TROUBLE HYPOTHETICAL REASON SOLUTIONS Thread of the mandrel damaged 1 - Incorrect grip range of the 1 - Check the crimping value in the RIVKLE RIVKLE brochure. Difficulties screwing 2 - Too long a crimping stroke...