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Meech Hyperion 906 Operating Manual

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Operating Manual
A Meech Innovation
Hyperion 906
Power Unit

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Summary of Contents for Meech Hyperion 906

  • Page 1 Operating Manual A Meech Innovation Hyperion 906 Power Unit...
  • Page 2 Package contents ........................4 3.1. Options...........................4 Component overview ......................5 4.1. 906 HL variants ......................6 Installation ..........................7 5.1. Mechanical installation ....................7 5.2. Ionising product connection ..................8 Grounding & 24VDC supply....................14 6.1. Meech 24VDC switchmode power supply ..............14 6.2. Customers own 24VDC power supply ................14 Operation ..........................15 7.1. Using a BarMaster ......................15 7.2. Using a SmartControl Touch ..................16 7.3. Modifying the output parameters ................17 7.3.1. Health monitoring ....................17 7.3.2. Voltage ........................18 7.4.
  • Page 3 1. Safety instructions Before using this product, read the following safety and operating notes to ensure your own personal safety and to help protect your equipment. Failure to do so could result in injury. Connected equipment may require additional safety instructions. Observe all safety instructions for additional equipment before operating. 1.1. Definition of safety warnings & symbols Safety and operating notes found in the document will be supplemented with the following warnings and symbols. Caution A low-risk hazardous situation where minor or moderate injury can occur. Safety warnings Notice A low-risk hazardous situation where damage to the equipment & products can occur. General hazard This symbol draws attention to a hazardous situation. Electrical shock This symbol draws attention to the risk of electrical shock. Symbols Notice This symbol draws attention where instructions must be followed. Referral This symbol instructs the reader to consult to a separate information source.
  • Page 4 1.2. General safety Before setting up the equipment: • Read the operating instructions carefully and ensure you understand how to correctly use the equipment. • Installation & testing must only be completed by suitably qualified personnel. • Inspect the working environment and ensure it is clean and clear of hazards before removing equipment from packaging & product installation. • Visually check all equipment for damage. If damaged, contact your local Meech representative before continuing. • Always keep a copy of the operating manual close to the system to refer to. 1.3. Electrical safety Before working on the equipment: • Before installing or performing maintenance on the equipment, ensure the system is electrically isolated. Failure to do so could result in injury. • Check the equipment and cables for any damage. If damaged, contact your local Meech representative before continuing. • Ensure all wiring is completed by suitably qualified personnel. • Check all wiring connections are correct in relation to the wiring diagrams later in this manual.
  • Page 5 SHEET : 1 / 1 Extrusion Work Metric 0.2mm PROJECTION Angular ± 0°30' 706700 COPYRIGHT © MEECH S DIMENSIONS IN MM DO NOT SCALE MATERIAL : CHECKED BY : 776977 THIS DOCUMENT AND THE INFO ech.com CRITICAL TO FUNCTION (CTF)
  • Page 6 3. Package contents Carefully examine the packaging and its contents before use. If damage is evident, do not destroy the packaging and immediately notify the carrier of a possible damage claim. Shipping claims must be made by the consignee to the carrier. The following items will be found inside the 906 packaging: Item Product code Hyperion 906 Power Unit 906 variant Variant model code A906-5kV A906-7kV 906 HL 5kV A906HL-5kV † 906 HL 7kV A906HL-7kV ‡ Earth cable D3310 Quick start guide M0053 * = Only one 906 unit is included † = Suitable for 914EX ‡...
  • Page 7 4. Component overview The 906 features a status LED to alert the user should any parameter fall outside a predetermined range. A BarMaster or SmartControl Touch is required to both view and modify its output settings. Hyperion 906 Power Unit overview...
  • Page 8 DE RETIRER LE COUVERCLE OPENING COVER Operating Removal of label manual invalidates warranty Meech International Tel: +44(0)1993 706700 | sales@meech.com | www.meech.com 906 HL 5kV label A Meech Innovation HL 7kV Input: 24VDC, 0.2-2A max. LED colours Output: 2-7kVAC, 5mA max.
  • Page 9 Tel: +44 (0) 1993 706700 DIMENSIONS IN MM DO NOT SCALE MATERIAL : CHECKED BY : Fax: +44 (0) 1993 776977 'Meech International' is a trading style email: sales@meech.com CRITICAL TO FUNCTION (CTF) DIMENSIONS AS MARKED FINISH : SIGNED OFF BY : of Meech Static Eliminators Ltd web: www.meech.com...
  • Page 10 5.2. Ionising product connection The following sections detail how to connect up to 4x Meech AC ionising products via the ports on the 906, as well as detail the necessary electrical inputs. Caution – From the HV output sockets and beyond, an ES2 circuit (with respect to IEC62368-1) is present. Caution – Injury due to electric shock. Before making any connections, ensure the 906 is electrically isolated. Please ensure that only Meech supplied products are connected to HV ports.
  • Page 11 1. Remove the lid by unscrewing the retaining screws, then remove the M4 knob.
  • Page 12 2. Remove a rubber grommet. 3. Remove the shake proof washer and nut from the ioniser’s connector.
  • Page 13 THIS DOCUMENT AND THE INFORMATION THEREIN IS THE PRO email: sales@meech.com ding style CRITICAL TO FUNCTION (CTF) SHOULD NOT BE COPIED IN WHOLE OR USED FOR MANUFACT DIMENSIONS AS MARKED FINISH : SIGNED OFF BY : web: www.meech.com THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL.
  • Page 14 6. Refit the lid and fasten the retaining screws. Tigthen the screws until they are fully secured. 7. Remove the transit cap.
  • Page 15 8. Connect the 24VDC supply cable into the 24VDC input port. 9. The 906 must be earthed using the M4 earth post. Fit the earth cable, and secure it with the M4 thumbnut.
  • Page 16 Notice – The 906 must be electrically grounded. Failure to do so may damage the equipment and will invalidate the warranty. 6.1. Meech 24VDC switchmode power supply This refers to the use of a Meech 48W 24VDC switchmode power supply to power the 906, which is grounded internally & supplied with an IEC C13 cable. See section 3.1 for product codes. Grounded 24VDC supply Meech product Grounded 24VDC switchmode supply schematic 6.2. Customers own 24VDC power supply It is the customers responsibility to check that the 24VDC power supply being connected is grounded. • The 24VDC power supply must be protected with a 2A fuse. • Connection to the 906 is through the M8 4-pin socket. The figure below shows the pin numbers of the connector. Male connector on the 906, as viewed from the mating face.
  • Page 17 7. Operation The 906 features a status LED that displays the units health and indicates any active alarms. A BarMaster or SmartControl Touch is required for adjustment of its output parameters. 7.1. Using a BarMaster The BarMaster is connected inline with the 24VDC power supply cable for the 906. Attach the 24VDC power cable to the BarMaster, then fit its cable to the 24VDC input port on the 906. When finished, disconnect the BarMaster and reconnect the 24VDC to the 906. When powered, the screen will display data similar to below. The arrows keys on the BarMaster keypad can be used to navigate through and adjust the 906 parameters. Pin-4 set to Fault output Pin-4 set to Standby input BarMaster keypad Press to cycle through the parameters Down Left Press to adjust the parameters Right This button is redundant and has no function. Please refer to the BarMaster operating manual for more information.
  • Page 18 7.2. Using a SmartControl Touch The SmartControl Touch is powered by a 24VDC and supports direct connection of up to six devices. When used with extension units, up to 30 Meech Hyperion devices can be connected. The output parameters can be adjusted by simply touching the values. With the 906 connected, its touchscreen will display a screen similar to below. SmartControl Touch user interface for 906 Notice – Ensure the 906 is correctly configured before connecting the SmartControl Touch. Pin-4 of the 24VDC input port is to fault output by default. Before connecting a SmartControl Touch, ensure that Pin-4 is set to fault output. Please refer to the SmartControl Touch operating manual for more information.
  • Page 19 7.3. Modifying the output parameters Notice – Ionising equipment will not operate at their optimum and may be damaged if the output parameters are incorrectly set. Ensure the output parameters are correct for the connected ionising equipment. Please refer to the operating manual of the connected ionising product for specific operating parameters. 7.3.1. Health monitoring The performance of the 906 can be measured by monitoring its load percentage with a BarMaster/ SmartControl Touch. Connecting multiple ionisers to the 906 will increase its load, up to 100%. When the load reaches either 0% or 100%, the status LED on the 906 will either flash red or be solid red, and an alarm signal will be sent from either Pin-2 (white) or Pin-4 (black) of the 24VDC input port. When the load reaches 100%, the unit will cut out to ensure operator safety and to protect any attached ionisers. Over an ionisers life time, its emitter pins will gradually wear down and dirt will accumulate on both the pins and its body. This will reduce the ionisers performance, and will slightly decrease the 906 load percentage. As part of regular maintenance, it is recommended to clean both the emitter pins and body of the ioniser. Regular cleaning will restore the load percentage, extend the ionisers lifespan and ensure optimal performance.
  • Page 20 7.3.2. Voltage The voltage must be set dependent on the connected ioniser, as well as the distance between the ioniser and the target material. For example, a close range or delicate application relies on a lower output voltage, whereas a longer range or heavily charged target will require a higher output voltage. Generally, Meech ionising products should be run at their default voltage setting for optimum performance. The voltage output of the 906 depends on the variant, but it can be adjusted by using a BarMaster/SmartControl Touch. The table below lists the operating voltages for ionising products compatible with the 906. Ionising product Operating voltage 914 AC Ionising Bar 5kVAC 914EX Hazardous Area AC Ionising Bar 5kVAC 915 AC Ionising Bar 7kVAC 915EX Hazardous Area AC Ionising Bar 7kVAC 925 High Temperature AC Ionising Bar 6kVAC 954v3 Ionising Nozzle/Air Gun 5kVAC 7.4. Remote control The 906 is capable of being controlled remotely, through 24VDC input port or SmartControl. This allows the 906 to be toggled in and out of standby mode when connected to a separate PLC/switch system. 7.4.1. 24VDC input port By adjusting the Pin-4 (black) setting from Fault output to Standby input with a BarMaster, standby mode is toggled by either connecting Pin-4 to 24V (Standby True = Hi) or 0V GND (Standby True = Lo). Refer to section 6.2 ‘Customers own 24VDC power supply’ for more information on the 24VDC port. Standby Standby Standby True = Hi...
  • Page 21 7.4.2. Software Once the 906 is connected to a SmartControl Touch through the 24VDC input port, standby mode can be toggled through its interface as seen below (circled). Standby mode off Standby mode on Please refer to the SmartControl Touch operating manual for more information.
  • Page 22 8. Monitoring The Hyperion 906 Power Unit continually monitors its internal health and can trigger an alarm should any parameter fall outside a predetermined range. Alarms can be monitored either via the status LED, or through the alarm outputs. 8.1. Status LED The LED colour combinations are below: LED colours Alarm status Description - corrective actions Green Normal Normal operation Yellow Standby - Normal HV output is off Flashing green Normal operation - Normal BarMaster/SmartControl connected Flashing yellow Standby - Normal HV output is off, BarMaster/SmartControl connected HV overcurrent - Fault Check outputs/reduce load Flashing red Low ion current - Alert Check attached ionisers for contamination Flashing green/red...
  • Page 23 8.1.1. Real Time Fault Monitoring codes The following RTFM codes may be observed on the status LED to provide a more detailed alarm overview. The LED will flash green or red with up to 5 yellow flashes, to display different fault codes. Description – LED colours Alarm status Corrective actions Green & 2 yellow flashes HV output: Approaching current limit – Reduce output load Green & 3 yellow flashes 24VDC power supply: Approaching under voltage – Alert Check power supply Green & 5 yellow flashes Internal temperature: Approaching temperature limit – Ensure 906 has sufficient cooling Red & 4 yellow flashes 24VDC power supply: Reached over voltage – Check power supply Fault Red & 5 yellow flashes Internal temperature: Reached temperature limit – Ensure 906 has sufficient cooling...
  • Page 24 8.2. Remote monitoring 8.2.1. Alarm outputs Remote alarm monitoring is provided by Pin-2&4 of the 24VDC input port. These alarm signals output either 0 or 24V and are suitable for direct connection to a PLC input, or to control an external 24V relay. • Alert (Pin-2 white) This pin is used to report when attention may be required for the 906. • Fault (Pin-4 black) This pin is used to report when the 906 has a fault, and the output has been shut off (unless configured as standby input – see section 7.4.). On 906 power-up, Pin 2&4 will remain in Hi state for up to 60 seconds before they are used as outputs. Note: When a BarMaster remote programmer is connected, alert and fault outputs are temporarily disabled. 8.2.2. Alarm output drive options Using a BarMaster*, the alarm output can be configured to meet most requirements. As standard, the 906 will be supplied with a factory preset configuration of Output drive = NPN, where Alarm True = Lo. There are 3 different output drive options which are designed to allow easy integration with most PLC equipment.
  • Page 25 Output Drive = NPN Output Drive = PNP Output Drive = N+P Alarm True = Lo Alarm True = Lo Alarm True = Lo 24VDC 24VDC 24VDC OUTPUT OUTPUT OUTPUT Default: Can be used with multiple devices in parallel. When Alarm True = Lo, OK = 24V & Alert/Fault = 0V Output Drive = NPN Output Drive = PNP Output Drive = N+P...
  • Page 26 9. Technical & construction data Dimensions (LxWxH) 120mm x 130mm x 126mm Weight Approx 3.85kg Maximum ambient temperature 55oC Mounting 4x 6mm holes To comply with UL 62368-1, the 906 must be mounted at a Mounting height height ≤2m Enclosure Powder coated steel Electrical connections 4-pin M8, earth terminal & M4 HV output post Input current Maximum 2A Input voltage 24VDC (22 to 26VDC) Output ports 4x HV connection ports Output current Maximum 5mA A906-5kV 2 to 7kVAC (Preset to 5kV) † A906-7kV 2 to 7kVAC (Preset to 7kV) † Output voltage A906HL-5kV 2 to 5kVAC (Default 5kV) † A906HL-7kV 2 to 7kVAC (Default 7kV) †...
  • Page 27 10. Technical drawings Contact Meech customer services at customerservice@meech.com for additional technical drawings, providing the model code (see section 3). Page PulseDrive variant Variant model code A906-5kV 26-27 Hyperion 906 Power Unit A906-7kV...
  • Page 28 VARIOUS DIMENSIONS IN MM DO NOT SCALE CHECKED BY : Fax: +44 (0) 1993 776977 THIS DOCUMENT AND THE INFORMATION THEREIN IS THE PROPERTY OF MEECH INTERNATIONAL AND email: sales@meech.com CRITICAL TO FUNCTION (CTF) 'Meech International' is a trading style...
  • Page 29 DIMENSIONS IN MM DO NOT SCALE CHECKED BY : REFER TO SHEET 1 Fax: +44 (0) 1993 776977 THIS DOCUMENT AND THE INFORMATION THEREIN IS THE PROPERTY OF MEECH INTERNATIONAL AND email: sales@meech.com CRITICAL TO FUNCTION (CTF) 'Meech International' is a trading style...
  • Page 30 11. Maintenance The 906 should be regularly cleaned with a dry cloth to keep it free from dust and other contaminants. Should the 906 become wet, ensure it is thoroughly dried before restoring power to it. 12. CE approval A CE Declaration of Conformity for this product exists and can be provided on request. 13. UL approval The Hyperion 906 Power Unit is compliant with UL Listing requirements. A copy of the UL certification can be found at www.meech.com/download/ul-certificates/ 14. Health & safety • Emission of Ozone Considerably lower than the international standard of 0.1ppm. • Output current The maximum output current is less than 5mA to prevent serious harm to the operator, nevertheless any contact with the output post should be avoided where possible. • Usage restrictions This equipment is not suitable for use in locations where children are likely to be present. 15. Repairs & warranty The Hyperion 906 Power Unit is warrantied by Meech International Ltd. to the original purchaser against defects in material and workmanship for 2 years after shipment. For support, contact your local Meech representative. Alternatively, more details can be found at: https://meech.com support@meech.com +44 (0)1993 706700...
  • Page 31 7G, 7F, LP Tower #25 Xianfeng Road 201103 Shanghai China Tel: +86 400 820 0102 Fax: +86 21 6405 7736 Email: china@meech.com Meech Shavotech 29/2, Kharadi Off Pune-Nagar Road Old Kharadi Mundhwa Road Pune: 411014, Maharastra India Tel: +91 (0)703 093 8211 / +91 (0)741 000 4817 Fax: +91 (080) 28395963 Email: india@meech.com Meech Elektrostatik SA Kaiserbaracke 166 B-4780 St. Vith Belgium Tel: +32 (0)80 670 204 Fax: +32 (0)80 862 821 Email: mesa@meech.com Meech International (Singapore) 7 Temasek Boulevard 12 - 07 Suntec Tower One Singapore 038987 Tel: +65 65918859 Email: singapore@meech.com Meech CE Gábor László utca 2 Budapest 1041 Hungary Tel: +36 1 7977039 / +36 30 2803334 Email: ce@meech.com View and save a digital version of this operating manual by following the QR code or visiting www.meech.com/downloads: © Meech International 2025...

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