Fisher & Paykel GIANT OR90 Service Manual

Hide thumbs

page of 75

/ 75
Bookmarks

Quick Links

Download this manual

RANGE

OR90 GIANT models

SERVICE MANUAL

AA GB

Need help?

Do you have a question about the GIANT OR90 and is the answer not in the manual?

Questions and answers

Summary of Contents for Fisher & Paykel GIANT OR90

Page 1 RANGE OR90 GIANT models SERVICE MANUAL AA GB...
Page 2 Brand: Fisher & Paykel Model Description Italy CA Thai CA Market OR90SCG1X1 Single oven, classic, dual fuel, series 1, stainless steel 81265 81678 OR90SCI1X1 Single oven, classic, induction, series 1, stainless steel 81266 81679 OR90SCG2X1 Single oven, classic, dual fuel, series 2, stainless steel 81267 81680 OR90SCG4X1...
Page 3 FEATURED PRODUCT & CONTACT ADDRESSES OR90 Fisher & Paykel Appliances Ltd Fisher & Paykel Customer Services Pty Ltd Fisher & Paykel Appliances Ltd PO Box 58-546, Botany PO Box 798, Cleveland, QLD 4163 Singapore 78 Springs Rd, East Tamaki A.C.N. 003 3335 171 150 Ubi Avenue 4 Manukau 2013 19 Enterprise Street Cleveland, QLD 4163...
Page 4 CONTENTS SERVICE REQUIREMENTS 1.1 Health & Safety 1.2 Specialised Tools DIMENSIONS & SPECIFICATIONS 2.1 Product Dimensions 2.2 Clearance & Cabinetry Dimensions 2.3 Electrical Ratings, Connections & Specs TECHNICAL OVERVIEW 3.1 Model Number Description, Product Codes & Service Versions 3.2 Serial Number 3.3 Oven Cavity Fan 3.4 Cooling Fan &...
Page 5 CONTENTS DIAGNOSTICS 5.1 Entering the Technician Mode 5.2 Technician Mode Navigation FAULT DIAGNOSTICS 6.1 User Alert Codes 6.2 Failure Alerts SYMPTOM:Oven under cooking 6.4 SYMPTOM:Baking Burns on the top 6.5 SYMPTOM:Baking burns on the bottom 6.6 SYMPTOM:Oven seems to be functioning normally but does not heat 6.7 SYMPTOM:Oven heats slowly or fails to reach preset temperature 6.8 SYMPTOM: No clock display but oven works SERVICING PROCEDURES...
Page 6 SERVICE REQUIREMENTS 1.1 Health & Safety Note: When servicing the range, Health and Safety issues must be considered at all times. Speci c safety issues are listed below with their appropriate icon. These are illustrated throughout the service information to remind service people of the Health and Safety issues.
Page 7 DIMENSIONS & SPECIFICATIONS 2.1 Product Dimensions Induction & Dual Fuel NOTE: Model features may vary Optional kickstrip available (purchased separately) FRONT SIDE OR90SCI MODELS PRODUCT DIMENSIONS Overall height of range min 898 max 946 (from floor to top of cooktop, excluding optional backguard) Overall width of range Overall depth of range (from front of range to rear of island trim/backguard,...
Page 8 2.2 Clearance Dimentions Induction COOKING SURFACE Electrical (see diagrams following) FRONT Note OR90SCI MODELS The cabinetry surrounding the range CLEARANCE DIMENSIONS must be heat resistant and capable of withstanding temperatures of 75°C Minimum vertical distance between benchtop and cabinet extending above counter above room temperature.
Page 9 2.3 Electrical Ratings Induction MODEL CODE MAX POWER (W) VOLTAGE (V) AMPS (A) OR90S*1 10610 50 Hz 220 - 240 V~ 46.13 OR90S*4 15300 50 Hz 220 - 240 V~ 66.54 OR90S*6 15550 50 Hz 220 - 240 V~ 67.6 Location of nameplate Electrical connection Induction...
Page 10 Electrical Rating Dual Fuel Replacing the power cord Replacements should only be made by a qualified electrician. Use a cable according to the applicable local regulations. MODEL CODE MAX POWER (W) VOLTAGE (V) AMPS (A) OR90SCG1 3210 50 Hz 220 - 240 V~ 13.95 OR90SCG2 4950...
Page 11 Gas supply The connection must be performed by an authorised person according to the relevant standards. This appliance is suitable for use with Natural Gas or ULPG. The gas range is shipped from the factory set and adjusted for Natural Gas. It can be converted for use with ULPG following the instructions in this manual.
Page 12 Electrical Specs Italy CA Thai CA Model Series Volts Freq Amp Draw 81265 81678 OR90SCG1X1 220/240V 50Hz 81266 81679 OR90SCI1X1 220/240V 50Hz 81267 81680 OR90SCG2X1 220/240V 50Hz 81268 81681 OR90SCG4X1 220/240V 50Hz 81269 81682 OR90SCG4B1 220/240V 50Hz 81270 81683 OR90SCG4W1 220/240V 50Hz 81271...
Page 13 TECHNICAL OVERVIEW 3.1 Model Number Description, Product Codes & Service Versions E.g. OR90 Type OR = Range Width 90 = 90cm Cavity S = Single Cavity Family C = Classic D = Contemporary Features G = Gas I = Induction Series 1 = Entry Level 2 = Mid spec Multifunction...
Page 14 3.2 Serial Number The serial number consists of eight digits and contains the following information: Example: 123456 Sequential Serial Number Code indicates WEEK of manufacture First number Code indicates year of manufacture 17 In the example above, the appliance was manufactured in the WEEK 28 in 2017 The serial plate is located on the lower left hand front of the chassis, and can be viewed when the door is in the open position.
Page 15 3.3 Oven Cavity Fans The oven cavity fans turn on as soon as the mode is selected. One turns to the left and the other turns to the right. The fans should always operate when the fan element is Voltage: 230V Wattage: 30 watts 3.4 Cooling Fan &...
Page 16 3.5 Door Lock The micro switches are activated by a cam, which tells the PCB when the door is ‘unlocked’ or ‘locked’ . The board needs to see a ‘locked’ signal for the pyro cycle to work and an ‘unlocked’ signal for the cooking functions to work.
Page 17 3.7 Temperature Sensor OR90 Voltage: 5 VDC Max current: 2 mA Max ambient temp: 540°C Resistance: 1080 ohms +/– 5 ohms at 21°C Degrees ºC Degrees ºF Resistance Ω 1000 33.8 1004 35.6 1008 37.4 1011 39.2 1015 1019 42.8 1023 44.6 1027...
Page 18 3.8 OR90 Encoders The function encoders are used to select the oven functions and temperatures. Functions on the right and temps on the left. (From the front) 3.9 OR90 Clock Module This module shows the time, and allows the user to select automatic cooking and a cook timer.
Page 19 3.10 Limiters All models have a fan run on limiter which is set to 120 deg C. This limiter will keep the cooling fan running until the cavity temperature drops below 120 deg C. The over temp limiter is one shot type, the trip temperature is 120 deg C + / - 6.5degC.
Page 20 3.13 Grill Element All models have a grill element with an inner and outer elements Inner element 3000 Watts • Outer element 1300 Watts • 3.14 Bake Element All models have a bake element Bake element 1800 Watts • 3.15 Fan Element All models have a fan element Fan element 1300 Watts X 2 elments •...
Page 21 OPERATION 4.1 OR90 - Setting the seven seg Clock 1 Press to enter the clock display. 2 Press to set the time.
Page 22 4.2 OR90 - Using the Timer You can use the timer at any time, even if you are not using the oven. The time counts down in minutes (hours:min) until the last 5 minutes of cooking, when it will countdown in seconds (min:sec). You can set the timer for up to 23 hours and 59 minutes.
Page 23 4.3 Automatic Cooking Turn off the oven automatically after a set period of time. Set the oven for food to be ready at a specific time. Before you start Make sure that your oven is displaying the correct time of day and food is in the oven. IMPORTANT! Safe food handling: leave food in the oven for as short as time as possible before and after cooking or defrosting.
Page 24 Automatic Cooking If you want to set the oven to turn on later and be ready at a set time: 1 Press to set the cook time. 2 Press to adjust the cook The clock will show . time. AUTO will flash in the display. 1 Press to set the end time.
Page 25 Automatic Cooking When Auto Cook is set You can modify the function and temperature at any point before the oven has automatically turned on or during cooking. To check or edit the cook time or end time press and adjust as needed. IMPORTANT! During Auto Cook the grill element will come on while the oven is heating up.
Page 26 User Preferences Adjust the user settings to suit your personal setup preferences. You can set your oven to: display the temperature in degrees Celsius or Fahrenheit give audio feedback (tones and beeps) or operate quietly display time as 12-hr or 24-hr operate with the display off have its lights on or off during cooking operate in Sabbath setting (see ‘Sabbath setting’...
Page 27 User Preference settings SETTING DEFAULT OPTION ALTERNATIVE OPTION(S) CLOCK DISPLAY 24 HR 12 HR DISPLAY OFF ** Select between: - Analog and digital 24Hr 12Hr display - 12-hr and 24-hr display - Display off** Turn the display off if you only want to use the basic functionalities of your oven.
Page 28 4.4 OR90 - Setting the TFT Clock Setting the clock When your oven is first turned on, or after a power cut, the display will flash. You will need to set the clock in order to use the oven. Time of day Time of day NOV 25 NOV 25...
Page 29 4.5 OR90 - Setting the TFT Timer You can use the timer at any time, even if you are not using the oven. If the time is more than an hour, the display will count down in minutes (h:m). If it is less than an hour, it will count down in seconds (m:s).
Page 30 OR90 - Setting the TFT Timer To edit the timer to go CANCEL REMOTE CANCEL REMOTE CANCEL REMOTE 1 From the home screen, scroll to view the active timer. 2 Press to enter the timer. 3 Scroll to select Edit. 4 Press to confirm.
Page 31 4.6 Automatic Cooking TFT Use Auto Cook to Turn off the oven automatically after a set period of time. Set the oven for food to be ready at a specific time. Before you start Make sure that your oven is displaying the correct time of day and food is in the oven. IMPORTANT! Safe food handling: leave food in the oven for as short as time as possible before and after cooking or defrosting.
Page 32 Automatic Cooking TFT Cook time End time 06:00 CANCEL REMOTE CANCEL REMOTE 5 Scroll to set the hours. Delayed Cook Press to accept. To set Delayed Cook you will also need to set an End Time. 5A Scroll to set the minutes. Press to accept.
Page 33 Automatic Cooking TFT When Auto Cook is set The oven and the lights will stay off, the halos will be unlit, but your oven is now set for automatic cooking. It will automatically turn on at the required time. You can modify the function and temperature while the oven is waiting to start cooking. If setting Delayed Cook you will need to put the food in the oven before starting.
Page 34 4.7 User Perferance Adjust the user settings to suit your personal setup preferences. You can set your oven to: display the temperature in degrees Celsius or Fahrenheit give audio feedback (tones and beeps) or operate quietly display time as 12-hr or 24-hr operate with the display off have its lights on or off during cooking operate in Sabbath setting (see ‘Sabbath setting’...
Page 35 User Perferance settings SETTING DEFAULT OPTION ALTERNATIVE OPTION(S) CLOCK DISPLAY 24 HR 12 HR DISPLAY OFF ** ANALOG Select between: - Analog and digital 24:00 12:00 Clock display display - 12-hr and 24-hr display - Display off** Turn the display off if you only want to use the basic functionalities of your oven.
Page 36 4.8 Sabbath Mode TFT This setting is designed for religious faiths that observe a ‘no work’ requirement on the Sabbath. While your oven is in Sabbath Mode The display, dial halos and indicators will be unlit, the controls will be unresponsive. No tones or beeps will sound.
Page 37 Sabbath Mode TFT Start Now Sabbath Set Bake and Mode 5:20 Temperature CONFIRM CANCEL REMOTE CANCEL REMOTE CANCEL REMOTE 5 Select the Bake function. The display will show a summmary of 6 Set the desired temperature. your settings, showing: Start time Run time End time 7 Press...
Page 38 Sabbath Mode 7 Seg This setting is designed for religious faiths that observe a ‘no work’ requirement on the Sabbath. While your oven is in Sabbath Mode The display, dial halos and indicators will be unlit, the controls will be unresponsive. No tones or beeps will sound.
Page 39 Sabbath Mode 7 Seg 23hr 7 Select the Bake (icon) function. 6 Press to confirm 8 Set the temperature. 9 Wait until the oven starts up. The display, indicators and dial halos will remain unlit and unresponsive, but the oven will bake until you quit Sabbath setting.
Page 40 4.9 Removing the Oven Door IMPORTANT! Do not lift the oven door by its handle. Doing so may damage the door. Make sure the oven and the door are cool before you begin to remove the door. Before removing the door, make sure there is a large enough clear, protected surface in the kitchen to rest the door on.
Page 41 4.10 Replacing the Oven door To replace the oven door Notch 1 Hold the door firmly in an approximately 2 Insert the hinge tongues into the slots, halfway open position. making sure that the notches on both sides drop into place as shown. 3 Open the door fully.
Page 42 4.11 Inserting the shelves Guard rail 1 Make sure the guard rail is at the 2 Hold the shelf firmly with both hands, back, facing up and the slides are not making sure you grip the wire shelf too extended. to stop it sliding forward.
Page 43 4.12 Attaching the kick strip Ensure brackets are correctly oriented. Align the brackets to the mounting Secure each bracket to the panel via Slot the kick-strip cover over the the mounting holes using four screws holes located along the tabs at the outside of the inner panel.
Page 44 DIAGNOSTICS This is an over view of the complete software only.
Page 45 DIAGNOSTICS 5.1 Entering the Technician Mode To enter the mode: Ensure all oven modes and temperature displays are set to OFF. Ensure no cooking auto functions are set. Enter the Technician Mode by pressing and holding the “CANCEL” on the clock for approx 2 seconds, then remove nger.
Page 46 5.2 Technician Mode Navigation Once in Technician Mode there are 5 possible menus: This is the functional menu, which allows individual components to be test run. • To scroll to each component turn the REMOTE button (√ ) • To turn the component on and o PRESS the “REMOTE button”(√ ) Menu 1 - Elements Press to go back to Turn to scroll...
Page 47 Component Wattage (W) Upper Inner Element 3000 Upper Outer Element 1300 Lower Inner Element 1800 Fan Element X 2 1300 (2600) Cavity Fan Low Speed Cooling Fan 20 (non pyro) 60 + resistor (pyro) High Speed Cooling Fan Rotisserie motor Lights 25 each Lock Motor...
Page 48 Menu 3 - Software Version This menu will show the software version of the electronics. It will scroll through the User Interface (UI) and power board (Pb) software and will advise the following: Press to enter ww.xx.yy.zz Press to go back to The individual identi ers describe: tech menu Safety version.
Page 49 Menu 4 - Life Test Mode This menu is not used in the eld, it is for factory use only. Press to enter into life mode Menu 5 - Demo Mode To enter this sub menu press the “OK” (√ ) button. If set to on, the oven heating elements and the cooling fans will stay o , but the lights and display function will operate, which is ideal in a retail shop.
Page 50 5.3 Entering the Technician Mode. 4 Buttom clock and 6 button are the same. To enter the mode: Ensure all oven modes and temperature displays are set to OFF. Ensure no cooking auto functions are set. Enter the Technician Mode by pressing and holding the “Cancel Button” (X) on the clock for approx 8 seconds, then remove nger.
Page 51 Symbol Component Wattage (W) Upper Inner Element 3000 Upper Outer Element 1300 Lower Inner Element 1800 Fan Element 1300 Cavity Fan Low Speed Cooling Fan 20 (non pyro) 60 + resistor (pyro) High Speed Cooling Fan Rotisserie motor Lights 25 each Lock Motor Door Switch must be in the closed position Short delay and LCD will display “ON”...
Page 52 Menu 3 - Software Version This menu will show the software version of the electronics. It will scroll through the User Interface (UI) and power board (Pb) software and will advise the following: ww.xx.yy.zz The individual identi ers describe: Safety version. Increments on approved changes to the safety critical software section. A change will result in a new checksum for the safety critical program code.
Page 53 Menu 5 - Life Test Mode This menu is not used in the eld, it is for factory use only.
Page 54 FAULT DIAGNOSTICS All errors of the Power Board and the Clock Board are displayed using the seven segment digits on the Clock Board. There are two types of fault codes, A – Alert codes: These are customer errors which can be solved by generally letting the product cool down, or powering it o then on at the wall.
Page 55 6.1 User Alert Codes ALERT CODE POSSIBLE CAUSES WHAT TO DO The oven has overheated. 1 Allow the oven to cool down. 2 Once the oven has cooled down and the door has unlocked, the alert code will disappear. You can now use the oven again.
Page 56 6.2 Failure Alerts F1 - Clock Board Faults Type Error Description & Possible Solution Initialization error. No Power Board found. • Check connection to Power Board. • Replace Power Board. Unknown Model ID. The Clock Board does not support the Model ID set on the Power Board. •...
Page 57 F2 - Power Board Faults Type Error Description & Possible Solution Initialization error. No Clock Board found. • Check connection to Clock Board. • Replace Clock Board. Unknown Model ID. The Power Board does not support the Model ID that is tried to be set through Technician Mode or restored by the old Clock Board (when Power Board is being replaced).
Page 58 Type Error Description & Possible Solution Door lock is not in its unlocked position. • Check/replace Thermal Limiter(s) which may have cut power to the lock motor. • Check whether the lock motor turns. • Check the lock/unlock switches + connector to the Power Board. •...
Page 59 SYMPTOM: Oven under cooking POSSIBLE CAUSES: • Incorrect oven use • Incorrect temperature scale used • Faulty temperature sensor • Faulty oven element • Faulty oven cavity fan • Blown thermal limiter • Faulty power module • Faulty door reed switch DIAGNOSIS: •...
Page 60 6.5 SYMPTOM: Baking burns on the bottom POSSIBLE CAUSES: • Incorrect oven use • Incorrect temperature scale used • Faulty temperature sensor • Faulty oven element • Faulty oven cavity fan • Faulty power module DIAGNOSIS: • Check that the oven is being operated correctly °...
Page 61 SERVICING PROCEDURES 7.0 Removing the door hinges WARNING! Ensure the product is isolated from the power supply before servicing. Remove the door from the product and lay down on a • padded surface to stop any scratches to outer door. To change the hinges, remove the rst pane of inner •...
Page 62 7.1 Removing the inner glass Fig 1 Remove the door from the product and lay down on • a padded surface to stop any scratches to the outer door. Loosen both the inner and outer screws on both sides • holding the lower door trim on.
Page 63 7.2 Removing the handle and outer door glass Fig 1 Remove the door from the product and lay down on a • padded surface to stop any scratches to outer door. To change the outer door glass, remove the inner door •...
Page 64 7.5 Removing the Grill Element Remove the fan shroud. • (Pyro model only) Remove the 2 screws retaining the • element to the roof of the oven cavity. (multi/mid models) Unscrew the retaining nut in the • centre of the element to release. Remove the two screws securing the element to the •...
Page 65 7.7 Removing the Cavity Fan Remove the fan shroud. • Remove the fan blade by removing the nut, hold the fan • blade while undoing the nut, which is left or right hand thread depending on the fan. Remove the rear panel to gain access to the fan motor. •...
Page 66 7.8 Removing the Cooling Fan Remove the hob to give you enough room at the • back to get to the cooling fan screws. Remove rear outer panels to gain access. • Remove the wiring to the cooling fan motor. •...
Page 67 7.9 Removing the Door Switch. PYRO ONLY Remove the hob. • The door switch is located on the left hand side • onside the hob area. Remove the seven screws from the plate the • door switch is attached to and lift up. Remove the two nut and bolts holding the •...
Page 68 7.11 Removing the TFT Clock Remove the hob to give you enough room to get to • the rear of the clock. Remove the harnesses from the rear of the clock • module. Pull the LEFT “Cancel” button on the front of the •...
Page 69 7.12 Removing the 7 seg electronic Clock Remove the hob enough to get to the rear of the • clock. Remove the harnesses from the clock rear of the • clock module. UNSCREW all the clock buttons. Be careful not to •...
Page 70 7.13 Removing the Power board Remove the rear cover of the product. • The power board is located on the rear of the • product and held in by plastic clips, squeeze the clip to release. Remove the wiring and harnesses and transfer •...
Page 71 7.15 Removing the Induction Hob Remove the rear cover of the product. • Remove the two screws on each side that hold • the hob down at the rear. Remove the two vent tubes from the hob by • just pulling them down carefully. Slide the hob forward about 10mm and lift it •...
Page 72 Oven Mode Elements and Fan Profiles Function Stage Oven Cooling Lights Vent Fan Grill Grill Bake Outer Inner Ele- Elements Element Element ment 2600W 1300W 3000W 1800W (1300) Bake rap-preheat Cook X 67% Fan Bake rap-preheat Cook X 67% Fan Forced rap-preheat Cook Full Grill...
Page 73 46 5 7$% 4 4-85+9% : 7 5 9% "4 5 7$% 87 "4 " -: 7 4 4- 7 4 "36-4 " -: 7 4 4- 7 *+)+%) 4 :- - 7 4 4 :- - 7 4 -: 7 4 4- 7 * ? <...
Page 74 ! "#$ % $#$...
Page 75 FISHERPAYKEL.COM © Fisher & Paykel Appliances 2019. All rights reserved. The product specifications in this booklet apply to the specific products and models described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time. You should therefore check with your Dealer to ensure this booklet correctly describes the product currently available.

This manual is also suitable for:

Or90scg1x1 Or90sci1x1Or90scg2x1Or90scg4x1Or90scg4b1Or90scg4w1 ... Show all