ABB OmniCore IRB 1200 Gen2 Product Specification
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ABB OmniCore IRB 1200 Gen2 Product Specification

ABB OmniCore IRB 1200 Gen2 Product Specification

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ROBOTICS
Product specification
IRB 1200 Gen2

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Summary of Contents for ABB OmniCore IRB 1200 Gen2

  • Page 1 ROBOTICS Product specification IRB 1200 Gen2...
  • Page 2 Trace back information: Workspace 25B version a8 Checked in 2025-07-03 Skribenta version 5.6.019...
  • Page 3 Product specification IRB 1200-7/0.7 Gen2 IRB 1200-9/0.7 Gen2 IRB 1200-5/0.9 Gen2 IRB 1200-8/0.9 Gen2 OmniCore Document ID: 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    IRB 1200-8/0.9 Gen2 ................1.10 Customer connections ..................Specification of variants and options Introduction to variants and options ..............Manipulator ...................... Floor cables ..................... Accessories Index Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Specification

    Product specification - OmniCore C line 3HAC065034-001 Product specification - OmniCore E line 3HAC079823-001 Product specification - OmniCore V line 3HAC074671-001 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 8 Overview of this specification Continued All documents can be found via myABB Business Portal, www.abb.com/myABB. Revisions Revision Description First edition. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 9: Description

    1.1.1 Introduction General introduction for IRB 1200 Gen2 The IRB 1200 Gen2 is one of ABB Robotics latest generation of 6-axis industrial robot, with a payload of 5 kg to 9 kg, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems.
  • Page 10 1 Description 1.1.1 Introduction Continued Robot axes xx2500000124 Description Description Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 11: Different Robot Variants

    The following robot variants are available. Robot variant Handling capacity (kg) Reach (m) IRB 1200-7/0.7 Gen2 IRB 1200-9/0.7 Gen2 IRB 1200-5/0.9 Gen2 IRB 1200-8/0.9 Gen2 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 12: Technical Data

    See the product manual for details. Loads on foundation, robot The illustration shows the directions of the robots stress forces. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 13 ±1085 N Force z +443±865 N +443±1310 N Torque xy ±430 Nm ±845 Nm Torque z ±190 Nm ±400 Nm Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 14 This might be a problem, depending on the requirements from the applications. If this is a problem, the robot needs to be isolated from the environment. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 15 The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 16: Dimensions

    Main dimensions of IRB 1200-7/0.7 Gen2 and IRB 1200-9/0.7 Gen2 0.012 6 H7 0.08 Underbase cabling xx2500000182 Description Turning radius: R79 Turning radius: R148 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 17 Main dimensions of IRB 1200-5/0.9 Gen2 and IRB 1200-8/0.9 Gen2 0.012 6 H7 0.08 Underbase cabling xx2500000183 Description Turning radius: R79 Turning radius: R148 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 18: Working Range

    -200° pos6 -33.47 529.22 -100° 70° pos7 -670.49 419.07 -88° -85.86° pos8 -660.4 274.98 -99.96° -85.93° pos9 392.59 25.62° 28.29° Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 19 -45.35 561.84 -100° 70° pos7 -870.16 426.03 -87.92° -86.96° pos8 -857.16 240.27 -100° -86.78° pos9 506.86 452.01 26.64° 26.44° Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 20 1 Description 1.1.3.3 Working range Continued Top view of working range IRB 1200-7/0.7 Gen2 and IRB 1200-9/0.7 Gen2 R690,9 xx2500000189 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 21 Description Note Airborne noise level The sound pressure level out- < 70 dB(A) Leq (acc. to ma- side the working space. chinery directive 2006/42/EC) Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 22 ISO cube 0.44 Max. velocity (kW) Robot in calibration position All variants Brakes engaged (kW) 0.06 Brakes disengaged (kW) 0.17 Description 400 mm xx1000000101 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 23: Standards

    Standards For Safety - Robots and Robotic Equipment CSA Z434 (option) Industrial robots and robot Systems - General safety require- ments Valid for USA and Canada. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 24: Installation

    The upper arm can handle an additional load of 1 kg. Working range limitation The working range can be limited by mechanical stops. See Working range on page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 25: Operating Requirements

    Relative humidity Description Relative humidity Complete robot during operation, transportation and Max. 95% at constant temperature storage Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 26: Mounting The Manipulator

    13 x 20 x 2, steel hardness class 300HV Guide pins 2 pcs, D6x20, ISO 2338 - 6m6x20 - A1 Tightening torque 50 Nm±5 Nm Level surface requirements 0.1/500 mm Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 27: Calibration And References

    Fine calibration • Update revolution counters • Reference calibration The calibration equipment for Axis Calibration is delivered as a toolkit. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 28 This is printed on the robot name plate for each robot. The robot must be in the correct mounting position when it is recalibrated for absolute accuracy. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 29: Fine Calibration

    The fine calibration is done with the Axis calibration method. xx2500000124 Axes Description Description Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 30: Absolute Accuracy Calibration

    Therefore, joint based movements (e.g. MoveAbsJ) will not be affected. If the robot is inverted, the Absolute Accuracy calibration must be performed when the robot is inverted. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 31 WARNING If any part is missing or damaged, the tool must be replaced immediately. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 32 If including the tool flange calibration tool in a local periodic check system, the following measures should be checked. • Outer diameter within Ø5g5 mm. • Straightness within 0.005 mm. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 33 1 Description 1.4.3 Absolute Accuracy calibration Continued xx1600001142 Outer diameter Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 34: Synchronization Marks And Axis Movement Directions

    Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, IRB 1200 Gen2 xx2500000360 xx2500000361 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 35: Load Diagrams

    The result from RobotLoad is only valid within the maximum loads and tilt angles. There is no warning if the maximum permitted arm load is exceeded. For over-load cases and special applications, contact ABB for further analysis. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A ©...

  • Page 36: Diagrams

    1.5.2 Diagrams 1.5.2 Diagrams IRB 1200-7/0.7 Gen2 0.50 0.40 0.30 0.20 0.10 0.00 0.00 0.10 0.20 0.30 0.40 L-distance (m) xx2500000140 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 37 1 kg xx2500000141 For wrist down (0 deviation from the vertical line). Description Max load 7.5 kg 0.086 m 0.109 m Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 38 IRB 1200-9/0.7 Gen2 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00 0.10 0.20 0.30 0.40 0.50 L-distance (m) xx2500000142 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 39 3 kg xx2500000143 For wrist down (0 deviation from the vertical line). Description Max load 9.5 kg 0.098 m 0.131 m Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 40 1 kg 0.30 2 kg 0.20 3 kg 4 kg 0.10 5 kg 0.00 0.00 0.10 0.20 0.30 L-distance (m) xx2500000144 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 41 5.5 kg xx2500000145 For wrist down (0 deviation from the vertical line). Description Max load 5.5 kg 0.066 m 0.132 m Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 42 IRB 1200-8/0.9 Gen2 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 0.00 0.10 0.20 0.30 0.40 0.50 L-distance (m) xx2500000146 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 43 5 kg 4 kg 3 kg xx2500000147 For wrist down (0 deviation from the vertical line). Description Max load 8.5 kg 0.074 m 0.136 m Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 44: Maximum Load And Moment Of Inertia For Full And Limited Axis 5 (Center Line Down) Movement

    Description Center of gravity Description Max. moment of inertia around the X, Y and Z axes at center of gravity. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 45 IRB 1200-8/0.9 Gen2 xx1400002029 Description Center of gravity Description Max. moment of inertia around the X, Y and Z axes at center of gravity. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 46: Wrist Torque

    16.78 Nm 9.8 Nm 9 kg IRB 1200-5/0.9 Gen2 8.83 Nm 4.4 Nm 5 kg IRB 1200-8/0.9 Gen2 16.78 Nm 9.8 Nm 8 kg Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 47: Maximum Tcp Acceleration

    Nominal load is defined with nominal mass and cog with max offset in Z and L (see the load diagram). Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 48: Fitting Equipment On The Robot (Robot Dimensions)

    Maximum allowed arm load depends on center of gravity of arm load and robot payload. xx2500000179 Variant Max. armload (kg) All variants 1 kg Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 49 (4x) M4x8 DETAIL C (2x) M4x8 DETAIL E (4x) M8X8 DETAIL B (4x) M4x8 (2x) M4x8 DETAIL A DETAIL F xx2500000186 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 50 When fitting tools on the tool flange, only use screws with quality 12.9. For other equipment use suitable screws and tightening torque for your application. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 51: Maintenance And Troubleshooting

    The maintenance intervals depend on the use of the robot. The required maintenance activities also depend on the selected options. For detailed information on maintenance procedures, see the maintenance section in product manual. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 52: Robot Motion

    SafeMove Standard option. For more information about SafeMove functions, see Application manual - Functional safety and SafeMove。 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 53: Mechanically Restricting The Working Range

    1 Description 1.8.2 Mechanically restricting the working range 1.8.2 Mechanically restricting the working range Location of mechanical stops Axis 1 xx2500000272 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 54 1 Description 1.8.2 Mechanically restricting the working range Continued Axis 3 xx2500000273 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 55: Performance According To Iso 9283

    AP according to the ISO test above, is the difference between the teached position (position manually modified in the cell) and the average position obtained during program execution. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 56: Velocity

    500 °/s 470 °/s 840 °/s There is a supervision function to prevent overheating in applications with intensive and frequent movements (high duty cycle). Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 57: Robot Stopping Distances And Times

    The tool data that is used is presented for the respective robot variant. The used loads represent the rated load. No arm load is used. See the Load diagrams on page Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 58 The extension zone outer limits are defined by the TCP0 position for the stated angles. Illustration Axis 1 xx2300000860 Axis 2 xx2300000861 Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 59 (C), it will continue to accelerate during this delay time. This can result in graphs where a higher load (A) gives shorter stopping distance than a smaller load (B). Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 60 1.9.1 Robot stopping distances according to ISO 10218-1 Continued xx2300001041 The tcp speed is the actual speed when the stop is initiated, which is not necessarily the programmed speed. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 61: Measuring Stopping Distance And Time

    Measuring with TuneMaster The software TuneMaster can be used to measure stopping distances and times for ABB robots. The TuneMaster software contains documentation on how to use 1 Download TuneMaster from www.abb.com/robotics, section RobotStudio - Downloads - RobotWare Tools and Utilities.
  • Page 62 10 Repeat for all installed emergency stop buttons until the identified hazards due to stopping distance and time for axes have been verified. Example from TuneMaster xx1600000386 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 63: Irb 1200-7/0.7 Gen2

    Axis 2 Zone border Axis 2 Axis 3 z0-z1 48° 30° z1-z2 90° -30° Axis 3 Only one zone exists. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 64 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 65 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 66 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 67 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 68 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 69 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 70 1 Description 1.9.3 IRB 1200-7/0.7 Gen2 Continued Category 1, Axis 3, Extension zone 0, stopping distance and stopping time Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 71: Irb 1200-9/0.7 Gen2

    Axis 2 Zone border Axis 2 Axis 3 z0-z1 48° 30° z1-z2 90° -30° Axis 3 Only one zone exists. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 72 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 73 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 74 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 1, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 75 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 76 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 77 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 2, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 78 1 Description 1.9.4 IRB 1200-9/0.7 Gen2 Continued Category 1, Axis 3, Extension zone 0, stopping distance and stopping time Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 79: Irb 1200-5/0.9 Gen2

    Axis 2 Zone border Axis 2 Axis 3 z0-z1 48° 30° z1-z2 90° -30° Axis 3 Only one zone exists. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 80 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 81 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 82 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 83 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 84 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 85 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 86 1 Description 1.9.5 IRB 1200-5/0.9 Gen2 Continued Category 1, Axis 3, Extension zone 0, stopping distance and stopping time Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 87: Irb 1200-8/0.9 Gen2

    Axis 2 Zone border Axis 2 Axis 3 z0-z1 48° 30° z1-z2 90° -30° Axis 3 Only one zone exists. Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 88 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 89 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 90 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 1, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 91 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 0, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 92 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 1, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 93 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 2, Extension zone 2, stopping distance and stopping time Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 94 1 Description 1.9.6 IRB 1200-8/0.9 Gen2 Continued Category 1, Axis 3, Extension zone 0, stopping distance and stopping time Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 95: Customer Connections

    12 wires 30 V, 1.5 A (R1)R2.C2 Customer power/signal 8 wires 30 V, 1 A or 1 Gbits/s or Ethernet Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 96 42 V DC or 25 V AC, 4 A Max. 6 bar Outer diameter of air hose: 6 mm Contact ABB for more information if to use the (R1)R2.C3 connection for an application with a higher voltage. Connector kits (optional) Connector kits, base R1.C1 and R1.C2 connectors on the base are parts of the CP/CS cable and Ethernet...
  • Page 97 1 Description 1.10 Customer connections Continued xx2500000181 CP/CS or Ethernet connector protection covers SMB connector protection cover Air hose connector protection covers Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 98 This page is intentionally left blank...

  • Page 99: Specification Of Variants And Options

    The same option numbers are used here as in the specification form. The variants and options related to the robot controller are described in the product specification for the controller. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 100: Manipulator

    Option Description 3309-1 Under the base 3309-2 From side of base Mechanical stop Option Description 3372-1 Axis 1 mechanical stop Continues on next page Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 101 The kits are designed and used for connectors on upper arm. Warranty For the selected period of time, ABB will provide spare parts and labor to repair or replace the non-conforming portion of the equipment without additional charges. During that period, it is required to have a yearly Preventative Maintenance according to ABB manuals to be performed by ABB.
  • Page 102 6 months from Factory Shipment Date or from activation date of standard war- ranty in WebConfig. Note Special conditions are applicable, see Robotics Warranty Directives. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.

  • Page 103: Floor Cables

    3201-1 3201-2 3201-3 15 m Connection of Ethernet Required 3303-2 Ethernet, Parallel, Air and occupies 1 Ethernet port. Option Lengths 3202-2 3202-3 15 m Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
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  • Page 105: Accessories

    For more information, see Application manual - Controller software OmniCore, Product specification - OmniCore C line, Product specification - OmniCore V line and Product specification - OmniCore E line. Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 106 This page is intentionally left blank...

  • Page 107: Index

    15 storage, 15 variants, 99 installation equipment, 48 warranty, 101 wcp, 58 weight, 12 limitations, 59 working range, 21 load, 57 robot, 18 Product specification - IRB 1200 Gen2 3HAC074710-001 Revision: A © Copyright 2025 ABB. All rights reserved.
  • Page 110 SHANGHAI 201315, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2025 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Omnicore irb 1200-7/0.7 gen2Omnicore irb 1200-9/0.7 gen2Omnicore irb 1200-5/0.9 gen2Omnicore irb 1200-8/0.9 gen2

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