Intercompatibility attachment for replacing (8 pages)
Summary of Contents for Mitsubishi Electric FR-E800
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INVERTER FR-E800 Instruction Manual (Connection) Compact, high functionality inverters FR-E820-0008(0.1K) to 0900(22K) FR-E840-0016(0.4K) to 0440(22K) FR-E820S-0008(0.1K) to 0110(2.2K) FR-E810W-0008(0.1K) to 0050(0.75K) FR-E820-0008(0.1K) to 0900(22K)E FR-E840-0016(0.4K) to 0440(22K)E FR-E820S-0008(0.1K) to 0110(2.2K)E FR-E810W-0008(0.1K) to 0050(0.75K)E FR-E820-0008(0.1K) to 0900(22K)SCE FR-E840-0016(0.4K) to 0440(22K)SCE FR-E820S-0008(0.1K) to 0110(2.2K)SCE FR-E810W-0008(0.1K) to 0050(0.75K)SCE...
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2.7.5 Wiring of control circuit ................86 2.7.6 Safety stop function (Standard model / Ethernet model) .
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Motor rating ............. . 160 4.2.1 Mitsubishi Electric high-performance energy-saving motor with encoder SF-PR-SC ......160 4.2.2 Mitsubishi Electric Vector control dedicated motor SF-V5RU .
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• A person who possesses a certification in regard with electric appliance handling, or person took a proper engineering training. Such training may be available at your local Mitsubishi Electric office. Contact your local sales office for schedules and locations.
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Electric shock prevention WARNING Do not remove the front cover or the wiring cover while the power of this product is ON, and do not run this product with the front cover or the wiring cover removed as the exposed high voltage terminals or the charging part of the circuitry can be touched.
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Injury prevention CAUTION • The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur. • The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur. •...
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Additional instructions The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. CAUTION Transportation and installation • To prevent injury, wear cut-resistant gloves when opening packaging with sharp tools. •...
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WARNING Usage • Stay away from the equipment after using the retry function in this product as the equipment will restart suddenly after the output shutoff of this product. • Access to the motor is allowed only after it is fully confirmed that the motor does not start running. •...
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CAUTION Usage • When installing the MC on the output side of the inverter, turn it ON/OFF while both the inverter and motor are at a stop. • The electronic thermal O/L relay function may not be enough for protection of a motor from overheating. It is recommended to install an external thermal relay or a PTC thermistor for overheat protection.
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CAUTION Emergency stop • A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent hazardous conditions in case of failure of this product or an external device controlling this product. •...
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To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before wiring or inspection of the motor. Measure the DC bus voltage between terminals P/+ and N/- or other measurement points to verify zero voltage. (For the measurement points and the capacitor discharge time, refer to the FR-E800 Instruction Manual (Maintenance).) CAUTION •...
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Application of caution labels Caution labels are used to ensure safety during use of Mitsubishi Electric inverters. Apply the following labels to the inverter if the "retry function" and/or "automatic restart after instantaneous power failure" have been enabled. • For the retry function...
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CHAPTER 1 Introduction Product checking and accessories .........................15 Component names ..............................18 Operation steps ..............................22 Related manuals..............................25...
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(FR-PA07) Parameter unit (FR-PU07), LCD operation panel (FR-LU08), and enclosure surface operation panel Parameter unit (FR-PA07) Inverter Mitsubishi Electric inverter FR-E800 series E800 Standard model (RS-485 + SIL2/PLd functional safety) E800-E Ethernet model (Ethernet + SIL2/PLd functional safety)
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Product checking and accessories Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the order and the product is intact. Inverter model 0008 FR-E8 Rating plate Inverter model MODEL :FR-E820-0008-1 INPUT :XXXXX...
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• F: The output specification for monitoring and the rated frequency are shown for the standard model, and the communication protocol group is shown for the Ethernet model, safety communication model, and IP67 model. The control logic is fixed to the source logic for the safety communication model and IP67 model. Rated Control logic frequency...
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How to read the SERIAL number The SERIAL consists of two symbols, three characters indicating the production year Rating plate example and month, and six characters indicating the control number. The last two digits of the production year are indicated as the Year, and the Month is Symbol Year Month Control number indicated by 1 to 9, X (October), Y (November), or Z (December).
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FR-E820S-0080(1.5K) or higher) Instruction Earth plate Connects the option and the inverter for earthing (grounding). Manual of each option Refer to the FR-E800 Instruction Manual (Function). Refer to the FR-E800 Instruction Manual (Maintenance). 1. Introduction 1.2 Component names...
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FR-E820S-0080(1.5K) or higher) Instruction Earth plate Connects the option and the inverter for earthing (grounding). Manual of each option Refer to the FR-E800 Instruction Manual (Function). Refer to the FR-E800 Instruction Manual (Maintenance). 1. Introduction 1.2 Component names...
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0040(1.5K)SCE or higher, and FR-E820S-0080(1.5K)SCE or higher) Instruction Earth plate Connects the option and the inverter for earthing (grounding). Manual of each option Refer to the FR-E800 Instruction Manual (Function). Refer to the FR-E800 Instruction Manual (Maintenance). 1. Introduction 1.2 Component names...
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Not used. If the cap is removed, always reinstall the cap with a hand tool Large resin cap such as a screwdriver. (Tightening torque: 1.5 N·m) Refer to the FR-E800 Instruction Manual (Function). Refer to the FR-E800 Instruction Manual (Maintenance). 1. Introduction...
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Operation steps Standard model, Ethernet model, and safety communication model : Initial setting Step of operation Frequency command Installation/mounting Inverter output Wiring of the power frequency supply and motor Time (Hz) Start command Control mode selection Start command via the PU/Ethernet connector of the inverter and plug-in to give a start to give a start...
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Symbol Overview Refer to page Install the inverter. Perform wiring for the power supply and the motor. Select the control method (V/F control, Advanced magnetic flux vector control, Real sensorless vector control, Instruction Manual Vector control, and PM sensorless vector control). (Function) Instruction Manual Give the start command via communication.
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IP67 model : Initial setting Step of operation Frequency command Installation/mounting Inverter output Wiring of the power frequency supply and motor Time (Hz) Start command Control mode selection Start command via the Ethernet to give a start to give a start to give a start connector of the inverter (Communication) command?
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When using this inverter for the first time, prepare the following manuals as required and use the inverter safely. The latest version of e-Manual Viewer and the latest PDF manuals can be downloaded from the Mitsubishi Electric FA Global Website.
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MEMO 1. Introduction 1.4 Related manuals...
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CHAPTER 2 Installation and Wiring Peripheral devices ..............................28 Removal and reinstallation of the front cover ......................35 Installation of the inverter and enclosure design ....................41 Terminal connection diagrams..........................51 Main circuit terminals (standard model / Ethernet model / safety communication model)........62 Main circuit terminals (IP67 model) ........................72 Control circuit (standard model / Ethernet model / safety communication model)..........77 Control circuit (IP67 model) ............................95 Connection to a motor with encoder (Vector control) ...................104...
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Installation and Wiring This chapter explains the installation and the wiring of this product. Always read the instructions before use. Peripheral devices 2.1.1 Inverter and peripheral devices (b) Three-phase AC power supply (a) Inverter (c) Molded case circuit breaker (n) USB power supply (MCCB) or earth leakage USB device current breaker (ELB), fuse...
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The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the inverter is Inverter (FR-E800) installed in an enclosure. Incorrect wiring may lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit lines to protect them from noise.
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NOTE • To prevent an electric shock, always earth (ground) the motor and inverter. • Do not install a power factor correction capacitor, surge suppressor, or capacitor type filter on the inverter's output side. Doing so will cause the inverter shut off or damage the capacitor or surge suppressor. If any of the above devices is connected, immediately remove it.
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2.1.2 Peripheral devices (standard model / Ethernet model / safety communication model) Check the model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following table for right selection. Molded case circuit breaker / earth leakage circuit breaker •...
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• For the use in the United States or Canada, refer to "Instructions for UL and cUL" in the document enclosed with the product and select appropriate fuses. • When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the inverter model, and select cables and reactors according to the motor output.
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NOTE • The matrix shows the magnetic contactor selected according to the standards of Japan Electrical Manufacturers' Association (JEM standards) for AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the MC is used for emergency stops during motor driving, the electrical durability is 25 times. If using the MC for emergency stop during motor driving, select the MC for the inverter input current according to the rated current against JEM 1038 standards for AC-3 class.
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Magnetic contactor at the inverter's input line • This is a matrix showing the model name of the Mitsubishi magnetic contactor to be installed at the inverter's input line according to the selected inverter and rating. Without AC reactor With AC reactor Voltage Inverter model...
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Removal and reinstallation of the front cover Removal of the front cover • Example of FR-E820-0008(0.1K) Loosen Loosen Loosen Loosen the screw on the front cover. (This screw cannot be removed.) Put a finger on the recess for the screw of the front cover and pull out the cover using its lower side as a support. With the cover removed, the control circuit terminals can be wired and the plug-in option can be installed.
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Reinstallation of the front cover • Example of FR-E820-0008(0.1K) Rear of the cover Rear of the cover Rear of the cover Tighten Tighten Tighten Hooks Hooks Hooks Hooks Hooks Hooks 本体 Sockets of the wiring cover Sockets of the wiring cover Sockets of the wiring cover Check the position of the hooks on the rear of the cover.
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Removal of the lower front cover • FR-E820-0240(5.5K) or higher and FR-E840-0230(11K) or higher Loosen Loosen Loosen Loosen the screws on the lower front cover. (These screws cannot be removed.) While holding the areas around the installation hooks on the sides of the lower front cover, pull out the cover using its upper side as a support.
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Removal of the wiring cover • FR-E820-0050(0.75K) or lower, FR-E820S-0030(0.4K) or lower, FR-E810W-0030(0.4K) or lower Guides Guides Guides Hooks Hooks Hooks Pull out the cover along the guides in the direction shown by the arrow in the figure above. •...
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• FR-E840-0120(5.5K) and FR-E840-0170(7.5K) Guides Guides Guides Screwdriver Screwdriver Screwdriver Insert a tool such as a flathead screwdriver into the half-hole above the "PUSH" mark on the wiring cover to push the stopper behind the wiring cover approx. 3 mm. Pull out the cover along the guides in the direction shown by the arrow in the figure above.
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• FR-E820-0080(1.5K) to FR-E820-0175(3.7K), FR-E840-0016(0.4K) to FR-E840-0095(3.7K), FR-E820S-0050(0.75K) or higher, and FR-E810W-0050(0.75K) Hook Hook Hook Guides Guides Guides Fit the cover to the inverter along the guides, and push the hook into the socket. • FR-E820-0240(5.5K) to FR-E820-0600(15K), FR-E840-0230(11K), and FR-E840-0300(15K) Guides Wiring cover Fit the cover to the inverter along the guides.
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Installation of the inverter and enclosure design 2.3.1 Inverter installation environment The following table lists the standard specifications of the inverter installation environment. Using the inverter in an environment that does not satisfy the conditions deteriorates the performance, shortens the life, and causes a failure. Refer to the following points, and take adequate measures.
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Humidity Operate the inverter within the ambient air humidity of usually 45 to 90% (up to 95% with circuit board coating). Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may cause a spatial electrical breakdown.
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Countermeasure • Provide the enclosure with rubber vibration isolators. • Strengthen the structure to prevent the enclosure from resonance. • Install the enclosure away from the sources of the vibration. 2.3.2 Amount of heat generated by the inverter (standard model / Ethernet model / safety communication model) ...
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Installing the heat sink outside the enclosure When the heat sink is installed outside the enclosure, the amount of heat generated by the inverter unit is shown in the following table. Amount of heat generated (W) Ethernet model / Safety communication Standard model model Voltage...
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2.3.4 Output current reduction when the surrounding air temperature is between 50°C and 60°C (standard model / Ethernet model / safety communication model) When the surrounding air temperature is between 50°C and 60°C, reduce the rated output current as shown in the following table.
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2.3.5 Output current reduction when the surrounding air temperature is between 40°C and 50°C (IP67 model) When the surrounding air temperature is between 40°C and 50°C, reduce the rated output current as shown in the following table. Output current reduction ratio (%/°C) Output current reduction ratio (%/°C) (carrier frequency: 1 kHz) (carrier frequency: 2 to 14.5 kHz)
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2.3.7 Standby power consumption by the inverter (IP67 model) The following table shows the standby power consumption during a stop. Standby power consumption (W) Voltage Inverter model Light duty Heavy duty FR-E846-0026(0.75K) 14.2 Three- FR-E846-0040(1.5K) 16.1 phase 400 V FR-E846-0060(2.2K) 17.3 class FR-E846-0095(3.7K)
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2.3.9 Inverter installation Inverter placement or higher FR-E820-0008(0.1K) to 0050(0.75K) FR-E820-0080(1.5K) to 0175(3.7K) FR-E820-0240(5.5K) FR-E820S-0008(0.1K) to 0030(0.4K) FR-E840-0016(0.4K) to 0170(7.5K) or higher FR-E840-0230(11K) FR-E810W-0008(0.1K) to 0030(0.4K) FR-E820S-0050(0.75K) to 0110(2.2K) FR-E810W-0050(0.75K) Front cover Front cover Front cover (lower side) Comb-shaped wiring cover Comb-shaped wiring cover Comb-shaped wiring cover or higher...
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<IP67 model> Clearances (front) Clearances (side) 10 cm or more 1 cm 1 cm 15 cm or more or more or more Allow clearance. Vertical 20 cm or more • When tightening screws into the upper mounting holes, tilt the screwdriver seven to ten degrees (FR-E820-0050(0.75K) or lower, FR-E820S-0030(0.4K) or lower, and FR-E810W-0030(0.4K) or lower).
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Arrangement of the ventilation fan and inverter Heat generated in the inverter is blown up from the bottom of the unit as warm air by the cooling fan. When installing a ventilation fan for that heat, determine the place of ventilation fan installation after fully considering an air flow. (Air passes through areas of low resistance.
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Remove the jumper between P1 and P/+ to connect the DC reactor. (Single-phase 100 V power input model is not compatible with the DC reactor.) The function of these terminals can be changed using the Input terminal function selection (Pr.178 to Pr.184). (Refer to the FR-E800 Instruction Manual (Function).) The initial setting varies depending on the specification.
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Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage, set the voltage/current input selection switch to "V". To input current, set the switch to "I". The initial setting varies depending on the specification. (Refer to the FR-E800 Instruction Manual (Function).)
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Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage, set the voltage/current input selection switch to "V". To input current, set the switch to "I". The initial setting varies depending on the specification. (Refer to the FR-E800 Instruction Manual (Function).)
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The function of these terminals can be changed using the Pr.192 ABC terminal function selection. *10 The function of these terminals can be changed using the Output terminal function selection (Pr.190 or Pr.191). (Refer to the FR-E800 Instruction Manual (Function).) *11 Not required when calibrating the scale with the operation panel.
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Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage, set the voltage/current input selection switch to "V". To input current, set the switch to "I". The initial setting varies depending on the specification. (Refer to the FR-E800 Instruction Manual (Function).)
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Brake resistor (FR-ABR, MRS, MYS) Install a thermal relay to prevent overheating and damage of brake resistors. (A brake resistor cannot be connected to the FR-E820-0008(0.1K), FR-E820-0015(0.2K), FR-E820S-0008(0.1K), FR-E820S-0015(0.2K), FR-E810W-0008(0.1K), and FR-E810W-0015(0.2K).) (Refer to page 117.) The function of these terminals can be changed using the Pr.192 ABC terminal function selection. *10 On a basic level, the shield of the Ethernet cable should be earthed (grounded) for inverters that have the Ethernet connector with the earth plate.
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Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage, set the voltage/current input selection switch to "V". To input current, set the switch to "I". The initial setting varies depending on the specification. (Refer to the FR-E800 Instruction Manual (Function).)
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Brake resistor (FR-ABR, MRS, MYS) Install a thermal relay to prevent overheating and damage of brake resistors. (A brake resistor cannot be connected to the FR-E820-0008(0.1K), FR-E820-0015(0.2K), FR-E820S-0008(0.1K), FR-E820S-0015(0.2K), FR-E810W-0008(0.1K), and FR-E810W-0015(0.2K).) (Refer to page 117.) The function of these terminals can be changed using the Pr.192 ABC terminal function selection. *10 On a basic level, the shield of the Ethernet cable should be earthed (grounded) for inverters that have the Ethernet connector with the earth plate.
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Terminal input specifications can be changed by analog input specification switchover (Pr.73, Pr.267). To input voltage, set the voltage/current input selection switch to "V". To input current, set the switch to "I". (Refer to the FR-E800 Instruction Manual (Function).) It is recommended to use 2 W 1 kΩ when the frequency setting signal is changed frequently.
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NOTE • To prevent a malfunction due to noise, keep the signal cables 10 cm or more away from the power cables. Also, keep the cables of the main circuit for input and output separated. • After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause a fault, failure or malfunction.
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Option connector option connection The function of these terminals can be changed using the Input terminal function selection (Pr.178, Pr.179). (Refer to the FR-E800 Instruction Manual (Function).) The function of these terminals can be changed using the Output terminal function selection (Pr.192, Pr.197). (Refer to the FR-E800 Instruction Manual (Function).)
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Main circuit terminals (standard model / Ethernet model / safety communication model) 2.5.1 Details on the main circuit terminals Refer to Terminal symbol Terminal name Terminal function description page AC power input Connect these terminals to the commercial power supply. —...
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FR-E820-0240(5.5K), 0330(7.5K) FR-E840-0120(5.5K), 0170(7.5K) Jumper R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 P/+ PR Earthing (grounding) Earthing (grounding) terminal terminal Power supply Motor Jumper Earthing (grounding) terminal Power supply Motor FR-E820-0470(11K), 0600(15K) FR-E840-0230(11K), 0300(15K) R/L1 S/L2 T/L3 Jumper R/L1 S/L2 T/L3 P/+ PR Jumper Power supply...
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Single-phase 200 V class FR-E820S-0008(0.1K) to 0030(0.4K) FR-E820S-0050(0.75K) to 0110(2.2K) Jumper N/- P/+ Jumper R/L1 S/L2 R/L1 S/L2 Earthing (grounding) terminal Power supply Motor Earthing (grounding) terminal Power supply Motor Single-phase 100 V class FR-E810W-0008(0.1K) to FR-E810W-0030(0.4K) FR-E810W-0050(0.75K) N/- P/+ R/L1 S/L2 R/L1...
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NOTE • Cut off the same number of lugs as wires. If parts where no wire is put through have been cut off (10 mm or more), protective structure (IEC 60529) becomes an open type (IP00). 2.5.3 Applicable cables and wiring length ...
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• Three-phase 400 V class (440 V input power supply, without a power factor improving AC or DC reactor) Cable gauge Crimp terminal Applicable Terminal Tightening HIV cables, etc. (mm AWG/MCM PVC cables, etc. (mm inverter model screw torque R/L1, R/L1, Earthing R/L1,...
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• Single-phase 100 V class (110 V input power supply, with a power factor improving AC reactor) Cable gauge Crimp terminal Applicable Terminal Tightening HIV cables, etc. (mm AWG/MCM PVC cables, etc. (mm inverter model screw torque Earthing Earthing FR-E810W-[] size (N·m) R/L1,...
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• Three-phase 200 V class (220 V input power supply, with a power factor improving AC or DC reactor) Cable gauge Crimp terminal Applicable Terminal Tightening HIV cables, etc. (mm AWG/MCM PVC cables, etc. (mm inverter model screw torque R/L1, R/L1, Earthing R/L1,...
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The gauge is 0.75 mm (19 AWG or 18 AWG) for the MM-GKR motor power supply cable (MR-PWS1CBL[]M-A[]-[]). When the wiring length of the power supply cable for the MM-GKR motor exceeds 10 m, extend the cable using the MR-PWS2CBL03M-A_-L and an HIV wire of 1.25 mm (16 AWG).
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• Refer to page 146 to drive a 400 V class motor by an inverter. • The carrier frequency is limited during Real sensorless vector control and PM sensorless vector control. (Refer to the FR-E800 Instruction Manual (Function).) 2. Installation and Wiring...
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2.5.4 Earthing (grounding) precautions Always earth (ground) the motor and inverter. Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flows into the case.
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Main circuit terminals (IP67 model) 2.6.1 Details on the main circuit terminals Refer to Type Terminal symbol Terminal name Terminal function description page Connect these terminals to the commercial power R/L1, S/L2, T/L3 AC power input — supply. Power supply For earthing (grounding) the inverter chassis.
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Name Description Power ON/OFF switch Clockwise: ON (|) Counterclockwise: OFF (○) Terminal Terminal Connector (inverter side) Connector (inverter side) symbol symbol M23, 6-pole (male) R/L1 M23, 6-pole (female) S/L1 Main Main circuit circuit connector connector — — for power for motor supply T/L1 —...
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2.6.3 Applicable cables and wiring length For the ND rating • Three-phase 400 V class (440 V input power supply, without an AC reactor) Cable gauge Applicable HIV cables, etc. (mm AWG/MCM PVC cables, etc. (mm inverter model Earthing Earthing FR-E846-[] R/L1, S/...
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• Refer to page 146 to drive a 400 V class motor by an inverter. • The carrier frequency is limited during Real sensorless vector control and PM sensorless vector control. (Refer to the FR-E800 Instruction Manual (Function).) 2. Installation and Wiring...
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2.6.4 Earthing (grounding) precautions Always earth (ground) the motor and inverter. Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flows into the case.
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Set the voltage/current input switch to the "V" position to select voltage input (0 to 5 V / 0 to 10 The terminal function can be selected by Pr.178 to Pr.184 (Input terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) 2.
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12 bits The terminal function can be selected by Pr.190 to Pr.192 (Output terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) The open collector transistor is ON (conductive) in LOW state. The transistor is OFF (not conductive) in HIGH state.
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Common terminal for terminals RUN and FU. — — common Safety monitor output — Common terminal for terminal SO. — terminal common Refer to the FR-E800 Instruction Manual (Function). Communication Terminal Refer Type Terminal name Terminal function description symbol to page...
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(0 to 5 V / 0 to 10 V). The terminal function can be selected by Pr.178 or Pr.179 (Input terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) Refer to the FR-E800 Instruction Manual (Function).
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0.1 A (conductive) in LOW state. The transistor is OFF (not (open collector output) (The voltage drop is conductive) in HIGH state.) Refer to the FR-E800 3.4 V at maximum Instruction Manual (Functional Safety) (BCN-A23488- while the signal is ON.) 000) when the signal is switched to HIGH while both terminals S1 and S2 are open.
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Set the voltage/current input switch to the "V" position to select voltage input (0 to 5 V / 0 to 10 V). Refer to the FR-E800 Instruction Manual (Function). 2. Installation and Wiring 2.7 Control circuit (standard model / Ethernet model / safety communication model)
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A and C), Normal: continuity across B and VDC 1 A C (discontinuity across A and C) The terminal function can be selected by Pr.192 (Output terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) Refer to the FR-E800 Instruction Manual (Function). Safety input/output signal...
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Communication Terminal Refer Type Terminal name Terminal function description symbol to page Communication can be made via Ethernet. Category: 100BASE-TX/10BASE-T Transmission method: Baseband Data transmission speed: 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T) Ethernet connector (2 Maximum segment length: 100 m between the hub and the inverter —...
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• In the source logic, a signal turns ON when a current enters into the corresponding signal input terminal. Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals. Current flow concerning the input/output signal Current flow concerning the input/output signal when sink logic is selected when source logic is selected...
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2.7.5 Wiring of control circuit Control circuit terminal layout Standard model (FM type inverter) • Recommended cable gauge: 0.3 to 0.75 mm S1 S2 PC RUN FU SE MRS RES SD STF RL RM RH SD SO SOC ...
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Ethernet model • Recommended cable gauge: 0.3 to 0.75 mm S1 S2 PC DI0 DI1 SD SO SOC Safety communication model • Recommended cable gauge: 0.3 to 0.75 mm SX1 SX2 PC SD Wiring method Wiring connection Use crimp terminals and stripped wire for the control circuit wiring.
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Crimp the terminals on the wire. Insert the wire into a crimp terminal, making sure that 0 to 0.5 mm of the wire protrudes from the end of the sleeve. Check the condition of the crimp terminals after crimping. Do not use the crimp terminals of which the crimping is inappropriate, or the face is damaged.
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Wire removal Pull the wire while pushing the open/close button all the way down firmly with a flathead screwdriver. Open/close button Flathead screwdriver NOTE • Pulling out the wire forcefully without pushing the open/close button all the way down may damage the terminal block. •...
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• Terminal 5 is a common terminal for the frequency setting terminal (2 or 4) and the analog output terminals (AM ). It should be protected from external noise using a shielded or twisted cable. • Terminal SE is a common terminal for the open collector output terminals (RUN and FU). The contact input circuit is isolated from the internal control circuit by photocoupler.
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SO cannot be used to input a safety stop signal to other devices. Connection diagram To prevent restart at fault occurrence, connect terminals SO and SOC to the reset button, which are the feedback input terminals of the safety relay module. ∗1 FR-E800(-E) R/L1 S/L2 T/L3 Logic IGBTs Gate...
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SAFE2 *10 The use of the SAFE signal and SAFE2 signal has not been certified for compliance with safety standards. For details, refer to the FR-E800 Instruction Manual (Functional Safety). 2. Installation and Wiring 2.7 Control circuit (standard model / Ethernet model / safety communication model)
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This function is not available for the standard model and the Ethernet model. Outline Mitsubishi Electric FR-E800-SCE general-purpose inverters have safety functions to stop the output to motors. By connecting the inverter with a safety programmable controller with an Ethernet cable, signal input via communication is enabled.
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SAFE2 The use of the SAFE signal and SAFE2 signal has not been certified for compliance with safety standards. For details, refer to the FR-E800-SCE Instruction Manual (Functional Safety). 2. Installation and Wiring 2.7 Control circuit (standard model / Ethernet model / safety communication model)
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Before the operation is switched, a reset is performed in the inverter. The terminal function can be selected by Pr.178 or Pr.179 (Input terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) Refer to the FR-E800 Instruction Manual (Function).
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ON.) less than the preset detection frequency. The terminal function can be selected by Pr.190 to Pr.192, and Pr.197 (Output terminal function selection). (Refer to the FR-E800 Instruction Manual (Function).) The open collector transistor is ON (conductive) in LOW state. The transistor is OFF (not conductive) in HIGH state.
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Communication Terminal Refer Type Terminal name Terminal function description symbol to page Communication can be made via Ethernet. Category: 100BASE-TX/10BASE-T Transmission method: Baseband Data transmission speed: 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T) Ethernet connector (2 Maximum segment length: 100 m between the hub and the inverter —...
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Wiring method • Prepare cables with suitable connectors for the control circuit terminals on the inverter. To meet the UL/cUL standards, purchase cables shown in the following table. Manufacturer: Tyco Electronics Cable type Cable length Model 1-2421478-1 10 m Unshielded 2-2421478-1 15 m...
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• To suppress EMI, use shielded or twisted cables for the control circuit terminals and run them away from the main and power circuits (including the 200 V relay sequence circuit). For the cables connected to the control circuit terminals, connect their shields to the common terminal of the connected control circuit terminal.
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Safety communication function Outline Mitsubishi Electric FR-E806 general-purpose inverters have safety functions to stop the output to motors. By connecting the inverter with a safety programmable controller with an Ethernet cable, signal input via communication is enabled. Wiring Terminals (physical terminals) related to safety sub-functions are not provided.
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Connection diagram FR-E806 R/L1 S/L2 T/L3 Ethernet Ethernet connector connector IGBTs Gate Driver Emergency CPU stop button Gate Driver Safety programmable controller U V W To avoid an electric shock hazard during wiring or inspection, install a magnetic contactor (MC) at the input side of the inverter. ...
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Negative logic SAFE SAFE2 The use of the SAFE signal and SAFE2 signal has not been certified for compliance with safety standards. For details, refer to the FR-E800-SCE Instruction Manual (Functional Safety). 2. Installation and Wiring 2.8 Control circuit (IP67 model)
Page 105
Connection to a motor with encoder (Vector control) Using encoder-equipped motors together with a Vector control compatible option (FR-A8AP E kit) enables orientation control, encoder feedback control, and speed, torque, and position control operations under full-scale vector control. Plug-in options are not available for the IP67 model.
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(SW3) selection switches (SW1) specification Mitsubishi Electric high- performance energy-saving motor SF-PR-SC Complementary 12 to 24 V with encoder Mitsubishi Electric Vector control SF-V5RU Complementary 12 V dedicated motor Mitsubishi Electric inverter-driven GM-DZ geared motor for encoder feedback Differential...
Page 107
H level: 2.4 V or more, Output voltage L level: 3 V or less L level: 0.5 V or less Encoder cable SF-PR-SC/SF-V5RU with encoder FR-E800 (FR-A8AP) Positioning keyway F-DPEVSB 12P 0.2 mm D/MS3057-12A Approx. 140 mm Earth cable...
Page 108
GM-DZ/GM-DP/SF-JR/SF-HR/SF-JRCA/SF-HRCA with encoder FR-E800 F-DPEVSB 12P 0.2 mm D/MS3057-12A (FR-A8AP) Approx. 140 mm Earth cable 60 mm Positioning keyway D/MS3106B20-29S D/MS3106B20-29S (As viewed from wiring side) 2 mm Model Length L (m) FR-JCBL5 FR-JCBL15 FR-JCBL30 • When using an encoder cable (FR-JCBL, FR-V5CBL, etc.) dedicated to the conventional motor, the cables need to be treated as the terminal block of the FR-A8AP is an insertion type.
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• Connection terminal compatibility table GM-DZ, GM-DP, SF-JR, SF-HR, SF-JRCA, Motor SF-PR-SC, SF-V5RU SF-HRCA (with encoder) Encoder cable FR-V7CBL FR-JCBL Do not connect anything to this. Do not connect anything to this. FR-A8AP terminal Do not connect anything to this. ...
Page 110
To use a terminal as terminal OH, assign the OH (External thermal relay input) signal to an input terminal. (Set "7" in any of Pr.178 to Pr.184. For details, refer to the FR-E800 Instruction Manual (Function).) When OH signal is assigned to terminal RH (Pr.182 = “7”)
Page 111
To protect the cables from noise, run them away from any source of noise (such as the main circuit and power supply voltage). Example of parallel connection with two cables (with complementary encoder output) FR-E800 (FR-A8AP) Encoder 2 mm Wiring length...
Page 112
Communication can be performed with the Mitsubishi inverter protocol (computer link operation) or the MODBUS RTU protocol. For details, refer to the FR-E800 Instruction Manual (Communication). 2. Installation and Wiring 2.10 Communication connectors and terminals...
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2.10.2 Ethernet connector (Ethernet model / Safety communication model) Ethernet communication specifications Item Description Category 100BASE-TX/10BASE-T Data transmission speed 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T) Transmission method Baseband Maximum segment length 100 m between the hub and the inverter Number of cascade connection Up to 2 (100BASE-TX) / up to 4 (10BASE-T) stages...
Page 114
FA or other computer by a communication cable, a user program can run to monitor the inverter or read and write parameters. For details, refer to the FR-E800 Instruction Manual (Communication). 2. Installation and Wiring...
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2.10.3 Ethernet connector (IP67 model) Ethernet communication specifications Item Description Category 100BASE-TX/10BASE-T Data transmission speed 100 Mbps (100BASE-TX) / 10 Mbps (10BASE-T) Transmission method Baseband Maximum segment length 100 m between the hub and the inverter Number of cascade connection Up to 2 (100BASE-TX) / up to 4 (10BASE-T) stages Topology...
Page 116
FA or other computer by a communication cable, a user program can run to monitor the inverter or read and write parameters. For details, refer to the FR-E800 Instruction Manual (Communication). 2.10.4 USB connector ...
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— NOTE • Availability of each parameter depends on the inverter model. For details, refer to the FR-E800 Instruction Manual (Function). • Note that Ethernet communication may be disabled in the Ethernet model, safety communication model, or IP67 model when turning OFF and turning ON the power supply is repeated while Ethernet communication and USB bus power connection are used at the same time.
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2.11 Connection of stand-alone option units (standard model, Ethernet model, and safety communication model) The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the Instruction Manual of the corresponding option unit.
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FR-E820-0240(5.5K), FR-E820-0330(7.5K) FR-E840-0120(5.5K) and FR-E840-0170(7.5K) Connect a brake resistor across terminals P/+ and PR. Connect a brake resistor across terminals P/+ and PR. Jumper Terminal P/+ Terminal P/+ Terminal PR Jumper Brake resistor Terminal PR Brake resistor FR-E820-0470(11K), FR-E820-0600(15K) FR-E840-0230(11K), FR-E840-0300(15K) Connect a brake resistor across terminals P/+ and PR.
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110 VDC: 0.2 A, 220 VDC: 0.1 A (DC13 MYS220W50 TH-T25-5A class) (two in parallel) Thermal relay Power High-duty brake model supply Rated operating current resistor (Mitsubishi electric voltage product) FR-ABR-0.4K TH-T25-0.7A FR-ABR-0.75K TH-T25-1.3A FR-ABR-2.2K TH-T25-2.1A FR-ABR-3.7K TH-T25-3.6A 100/200 V FR-ABR-5.5K...
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• Set Pr.70 Special regenerative brake duty according to the amount and frequency of the regenerative driving, and make sure that the resistor can consume the regenerative power properly. (Refer to the FR-E800 Instruction Manual (Function).) 2. Installation and Wiring...
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• When the regenerative brake transistor is damaged, install a thermal relay as shown in the following sequence to prevent overheat and burnout of the brake resistor. Properly select a thermal relay according to the regenerative driving frequency or the rated power or resistance of the brake resistor. <Example 1>...
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NOTE • Set "1" in Pr.0 Brake mode selection in the FR-BU2 to use a GRZG type discharging resistor. • Do not remove the jumper across terminals P/+ and P1 except when connecting a DC reactor (FR-HEL). Connection example with the FR-BR(-H) resistor unit ∗2 FR-BR MCCB...
Page 124
Do not install an MCCB across terminals P/+ and N/- (between terminals P and P/+ or between terminals N and N/-). Connecting the opposite polarity of terminals N/- and P/+ will damage the inverter. Use Pr.178 to Pr.182 (Input terminal function selection) to assign the terminals used for the X10 and RES signals. (Refer to the FR-E800 Instruction Manual (Function).) Always connect terminal RDY on the FR-HC2 to a terminal where the X10 signal or MRS signal is assigned on the inverter.
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"0 (initial value) or 100" or "2 or 102" (when the automatic restart after instantaneous power failure is selected) in Pr.30 Regenerative function selection, and set "0" in Pr.70 Special regenerative brake duty. (Refer to the FR-E800 Instruction Manual (Function).) ...
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Do not install an MCCB across terminals P/+ and N/- (between terminals P/L+ and P/+ or between N/L- and N/-). Connecting the opposite polarity of terminals N/- and P/+ will damage the inverter. Use Pr.178 to Pr.182 (Input terminal function selection) to assign the terminals used for the X10 signal. (Refer to the FR-E800 Instruction Manual (Function).) Be sure to connect the power supply and terminals R/L11, S/L21, and T/MC1.
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2.11.6 Connection of the AC reactor (FR-HAL) • Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance around the reactor because it heats up. (Take 10 cm or more clearance on top and bottom and 5 cm or more on left and right regardless of the installation direction.) 10 cm or more...
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2.11.7 Connection of the DC reactor (FR-HEL) • Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance around the reactor because it heats up. (Take 10 cm or more clearance on top and bottom and 5 cm or more on left and right regardless of the installation direction.) 10 cm or more 5 cm or...
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• Set Pr.70 Special regenerative brake duty according to the amount and frequency of the regenerative driving, and make sure that the resistor can consume the regenerative power properly. (Refer to the FR-E800 Instruction Manual (Function).) • When the regenerative brake transistor is damaged, install a thermal relay as shown in the following sequence to prevent overheat and burnout of the brake resistor.
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CAUTION • If the resistor selection is incorrect, overcurrent may damage the inverter built-in brake transistor. Besides, the resistor may be burned due to overheat. • If the selection of the thermal relay is incorrect, the resistor may be burned due to overheat. 2.12.2 Connection of the brake unit (FR-BU2) Connect the brake unit (FR-BU2(-H)) as follows to improve the braking capability during deceleration.
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Connection example with the FR-BR-(H) resistor unit FR-BR MCCB Motor R/L1 Three phase AC S/L2 power supply T/L3 FR-BU2 Inverter 10 m or less When wiring, make sure to match the terminal symbols (P/+, N/-) on the inverter and on the brake unit (FR-BU2). (Incorrect connection will damage the inverter and brake unit.) Install a stepdown transformer.
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2.12.3 Connection of the AC reactor (FR-HAL) • Connect the option using the main circuit connector for power supply of the inverter. Use a connector cable, referring to page 72 for the connector specifications and terminals layout. • Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance around the reactor because it heats up.
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MEMO 2. Installation and Wiring 2.12 Connection of stand-alone option units (IP67 model)
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CHAPTER 3 Precautions for Use of the Inverter Electro-magnetic interference (EMI) and leakage currents ..................134 Power supply harmonics............................139 Installation of a reactor ............................143 Power shutdown and magnetic contactor (MC)....................144 Countermeasures against deterioration of the 400 V class motor insulation............146 Checklist before starting operation ........................147 Failsafe system which uses the inverter .......................150...
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Precautions for Use of the Inverter This chapter explains the precautions for use of this product. Always read the instructions before use. Electro-magnetic interference (EMI) and leakage currents 3.1.1 Leakage currents and countermeasures Capacitance exists between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows.
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MCCB Thermal relay Motor Power Inverter supply Line-to-line static capacitance Line-to-line leakage currents path Precautions • Use Pr.9 Electronic thermal O/L relay. • If the carrier frequency setting is high, decrease the Pr.72 PWM frequency selection setting. Note that motor noise increases. Selecting Pr.240 Soft-PWM operation selection makes the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.
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NOTE • Install the earth leakage circuit breaker (ELB) on the input side of the inverter. • In the connection earthed-neutral system, the sensitivity current is less responsive to a ground fault on the inverter output side. Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section 250, IEC 61140 class 1 and other applicable standards) •...
Page 138
EMI measures to reduce electromagnetic noises that are radiated by the inverter to cause the peripheral devices to malfunction Inverter-generated noises are largely classified into those radiated by the inverter itself and by the I/O cables connected to its main circuit, those electromagnetically and electrostatically induced to the signal cables of the peripheral devices close to the power cable connected to the inverter main circuit, and those transmitted through the power cables.
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• Specification example (ZCAT3035-1330 by TDK) Item Description 10 to 100 MHz Impedance (Ω) 100 to 500 MHz 39 1 Cable fixing band mount 34 1 Outline dimension drawings (mm) Product name Lot number The impedance values above are reference values, and not guaranteed values. ...
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Power supply harmonics 3.2.1 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power factor correction capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path.
Page 141
The three-phase 200 V input specifications 3.7 kW or lower (or single-phase 200 V input specifications 2.2 kW or lower and single-phase 100 V input specifications 0.75 kW or lower) were previously covered by the Harmonic Suppression Guidelines for Household Appliances and General-purpose Products and other models were covered by the Harmonic Suppression Guidelines for Consumers Who Receive High Voltage or Special High Voltage.
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Equivalent capacity limit Received power voltage Reference capacity 6.6 kV 50 kVA 22/33 kV 300 kVA 66 kV or more 2000 kVA Harmonic content (when the fundamental current is considered as 100%) Reactor 11th 13th 17th 19th 23rd 25th Not used Used (AC side)
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A DC reactor (FR-HEL) cannot be connected to the single-phase 100 V power input models and the IP67 model. The safety communication model (FR-E800-SCE) and the IP67 model (FR-E806) are not intended for the use with the high power factor converter (FR-HC2) or multifunction regeneration converter (FR-XC in common bus regeneration mode).
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Installation of a reactor When the inverter is connected near a large-capacity power transformer (500 kVA or more) or when a power factor correction capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install an AC reactor (FR-HAL), which is available as an option.
Page 145
Power shutdown and magnetic contactor (MC) Inverter input side magnetic contactor (MC) On the inverter input side, it is recommended to provide an MC for the following purposes. (Refer to page 31 for selection.) • To disconnect the inverter from the power supply at activation of a protective function or at malfunctioning of the driving system (emergency stop, etc.).
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NOTE • Before wiring or inspection for a PM motor, confirm that the PM motor is stopped. In an application, such as fan and blower, where the motor is driven by the load, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open.
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Countermeasures against deterioration of the 400 V class motor insulation In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially in a 400 V class motor, the surge voltage may deteriorate the insulation. When the 400 V class motor is driven by the inverter, consider the following countermeasures: ...
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Checklist before starting operation The FR-E800 series inverter is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following points. Refer to...
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Refer to Check by Checkpoint Countermeasure page user When using a switching circuit as shown below, chattering due to misconfigured sequence or arc generated at switching may allow undesirable current to flow in and damage the inverter. Miswiring may also damage the inverter. (Note that a PM motor cannot be driven by the commercial power supply.) When using the electronic bypass Interlock...
Page 150
Refer to Check by Checkpoint Countermeasure page user When a motor is driven by the inverter, axial voltage is generated on the motor shaft, which may cause electrical corrosion of the bearing in rare cases depending on the wiring, load, operating conditions of the motor or specific Countermeasures are taken inverter settings (high carrier frequency).
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Interlock method which uses the inverter status output signals By combining the inverter output signals to provide an interlock as shown below, an inverter failure can be detected. (For details of each signal, refer to the FR-E800 Instruction Manual (Function).) Interlock method...
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Checking the inverter operating status by using the start signal input to the inverter and the Inverter running signal output from the inverter ... (c) The Inverter running (RUN2) signal is output when the inverter is running. Check if the RUN2 signal is output while a start signal (the STF/STR signal for forward/reverse rotation command) is input to the inverter.
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Backup method which does not use the inverter Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure status of the inverter itself. For example, if an inverter CPU fails in a system interlocked with the inverter's Fault, start, and RUN signals, no Fault signals will be output and the RUN signal will be kept ON because the inverter CPU is down.
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CHAPTER 4 Specifications Inverter rating................................154 Motor rating................................160 Common specifications............................172 Outline dimension drawings..........................175...
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The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. To drive a Mitsubishi Electric high-performance energy-saving motor, use the 0.75K inverter for a 1.1 kW motor, or 2.2K inverter for a 3 kW motor.
Page 156
· Powering ON produces up to four times as large current as the inverter rated current. Prepare a DC power supply resistant to the inrush current at power ON, although an inrush current limit circuit is provided in the FR-E800 series inverter.
Page 157
11.0 11.0 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. To drive a Mitsubishi Electric high-performance energy-saving motor, use the 2.2K inverter for a 3 kW motor. The rated output capacity is the value with respect to 440 V output voltage.
Page 158
Forced air Approx. mass (kg) The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. The rated output capacity is the value with respect to 230 V output voltage. The percentage of the overload current rating is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
Page 159
Natural Approx. mass (kg) The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. The rated output capacity is the value with respect to 230 V output voltage. The percentage of the overload current rating is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100% load.
Page 160
The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric standard 4-pole motor. To drive a Mitsubishi Electric high-performance energy-saving motor, use the 2.2K inverter for a 3 kW motor. The rated output capacity is the value with respect to 440 V output voltage.
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Motor rating 4.2.1 Mitsubishi Electric high-performance energy- saving motor with encoder SF-PR-SC Motor specifications (SF-PR-SC) 200 V class SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- Motor model SC-11K- SC-15K- SC-18K- SC-22K- SC-30K- SC-1K-4P SC-2K-4P SC-3K-4P...
Page 162
400 V class SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- SF-PR- Motor model SC-1K- SC-2K- SC-3K- SC-5K- SC-7K- SC-11K- SC-15K- SC-18K- SC-22K- SC-30K- FR-E840- Applicable inverter model (ND FR-E840- FR-E840- FR-E840- FR-E840- FR-E840- FR-E840- FR-E840- FR-E840- FR-E840- 22K (LD 1.5K 2.2K...
Page 163
4.2.2 Mitsubishi Electric Vector control dedicated motor SF-V5RU Motor specifications (SF-V5RU) 200 V class Motor model: SF-V5RU[]K Applicable inverter model: 18.5 FR-E820-[]K (ND rating) Rated output power (kW) 18.5 Rated current (A) 11.5 17.6 28.5 37.5 72.8 Rated torque (N·m) 9.55...
Page 164
Power (current) at 50/60 Hz. Since a brake motor has a window for gap check, the protection rating of both the cooling fan section and brake section of the motor is IP20. The letter S in IP23S is an additional code indicating that a cooling fan was checked for water protection while it is stationary. The value shown is applicable to the motor at high carrier frequency (Pr.72 = 6 and Pr.240 = 0).
Page 165
4.2.3 PM motor MM-GKR Motor specifications C D E F • A: Rated output power Symbol Rated output power (kW) 0.75 Electromagnetic brake equipped model is not applicable. • B: Rated speed Symbol Rated speed (r/min) 3000 • C: Electromagnetic brake Symbol Electromagnetic brake...
Page 166
Motor specifications (standard) Motor model MM-GKR13 MM-GKR23 MM-GKR43 MM-GKR73 FR-E820(S)-0.1K FR-E820(S)-0.2K FR-E820(S)-0.4K FR-E820(S)-0.75K Applicable inverter model FR-E810W-0.1K FR-E810W-0.2K FR-E810W-0.4K FR-E810W-0.75K Power supply capacity (kVA) Rated output power 0.75 Continuous (kW) characteristics 0.32 0.64 Rated torque (N·m) Maximum torque (N·m) 0.64 4.84 3000...
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*10 By setting Pr.80, a motor with one rank lower capacity than the inverter capacity can be used. To use such a motor, set Pr.80 Motor capacity before performing PM parameter initialization. (Refer to the FR-E800 Instruction Manual (Function).) Electromagnetic brake motor specifications...
Page 168
The manual release is not available. Apply 24 VDC power to release the electromagnetic brake electrically. Separate power source for the electromagnetic brake. The brake gap cannot be adjusted though it widens as the brake lining wears with each braking. The life expectancy of brake therefore refers to a period of time during which the brake can be used without adjustment.
Page 169
Motor torque characteristic MM-GKR13 MM-GKR23 to 73 Torque Torque 200% 200% Short time operation range(3s) Short time operation range(3s) 100% 100% Continuous Continuous operation range operation range 750r/min 3000r/min 3000r/min Motor rotation speed Motor rotation speed • When the input voltage is low, the torque may be reduced. •...
Page 170
By setting Pr.80, a motor with one rank lower capacity than the inverter capacity can be used. To use such a motor, set Pr.80 Motor capacity before performing PM parameter initialization. (Refer to the FR-E800 Instruction Manual (Function).) To drive a machine that produces unbalanced torque, such as a lift axis, the unbalanced torque is recommended to be equal to or less than the 90% of the rated torque (or to be equal to or less than the rated torque for 0.75 kW).
Page 171
By setting Pr.80, a motor with one rank lower capacity than the inverter capacity can be used. To use such a motor, set Pr.80 Motor capacity before performing PM parameter initialization. (Refer to the FR-E800 Instruction Manual (Function).) To drive a machine that produces unbalanced torque, such as a lift axis, the unbalanced torque is recommended to be equal to or less than the 90% of the rated torque.
Page 172
Motor torque Torque Short time operation range(3s) 200% 150% Continuous operation range 100% 3000 4000 Motor rotation speed(r/min) • When the input voltage is low, the torque may be reduced. • The continuous operation torque is 90% at 10 r/min or less (for 1.5 kW or higher EM-A motor). •...
Page 173
Common specifications Control method Soft-PWM control / High carrier frequency PWM control Selectable among V/F control, Advanced magnetic flux vector control, Real sensorless vector control, Induction motor and Vector control PM motor PM sensorless vector control 0.2 to 590 Hz (The upper-limit frequency is 400 Hz under Advanced magnetic flux vector control, Real Induction Output motor...
Page 174
Analog input Terminals 2 and 4: 0 to 10 V / 0 to 5 V / 4 to 20 mA (0 to 20 mA) Frequency Input using the operation panel. setting Input of four-digit BCD (binary-coded decimal) or 16-bit binary (when the option FR-A8AX E kit is Digital input signal installed...
Page 175
Available for the three-phase power input model. Activated in the IP67 model only. Not activated in the inverter in the initial state. Applicable to conditions for a short time, for example, in transit. *10 For the installation at an altitude above 1000 m, consider a 3% reduction in the rated current per 500 m increase in altitude. 4.
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Outline dimension drawings The standard model has a setting dial on the operation panel. The Ethernet model and the safety communication model have UP and DOWN keys on the operation panel. 4.4.1 Inverter outline dimension drawings (Standard model) FR-E820-0008(0.1K), FR-E820-0015(0.2K), FR-E820-0030(0.4K), FR-E820-0050(0.75K) FR-E820S-0008(0.1K), FR-E820S-0015(0.2K), FR-E820S-0030(0.4K) FR-E810W-0008(0.1K), FR-E810W-0015(0.2K), FR-E810W-0030(0.4K) Inverter model...
Page 198
Frame number: 160M, 160L, 180M Connector (for encoder) MS3102A20-29P Exhaust Suction With guard wires Direction of cooling fan wind Mark for earthing (grounding) Earth (ground) terminal (M8) Sliding distance Frame leg viewed from above Section AA For motor (U, V, W) Earthing (grounding) terminal (M8) Make sure to earth (ground) the earth (ground) terminal of the flange...
Page 199
Dedicated motor (SF-V5RU(H)) outline dimension drawings (standard horizontal type with brake) Frame number: 90L Frame number: 100L, 112M, 132S, 132M Connector (for encoder) Connector (for encoder) MS3102A20-29P MS3102A20-29P Terminal box for cooling fan Terminal box for cooling fan Main Exhaust Exhaust Main...
Page 200
• The 400 V class motor has "H" in its model name. • Since a brake power device is a stand-alone, install it inside the enclosure. (This device should be arranged by the customer. Refer to the FR-E800 catalog.) 4. Specifications...
Page 201
Dedicated motor (SF-V5RU(H)) outline dimension drawings (flange type) Frame number: 90L Frame number: 100L, 112M, 132S, 132M Connector (for encoder) Connector (for encoder) MS3102A20-29P MS3102A20-29P LN LZ Exhaust LN LZ Exhaust Section Section Suction Suction Direction of cooling fan wind Earth (ground) terminal (M5) Direction of Mark for earthing (grounding)
Page 202
Frame number: 160M, 160L, 180M Connector (for encoder) MS3102A20-29P LN LZ Exhaust Section Suction Direction of Earth (ground) terminal (M8) cooling fan wind Mark for earthing (grounding) With guard wires Section BB Make sure to earth (ground) the earth (ground) terminal of the flange For motor (U, V, W) section as well as the earth (ground) terminal in the terminal box.
Page 203
Dedicated PM motor (MM-GKR) outline dimension drawings MM-GKR13 □43 □40 60.7 φ4.5 installation hole × 4 21.5 Use a hex socket bolt. Power supply connector 13.9 19.2 27.5 39.8 Power supply connector pin-outs Non-load side Power supply connector 19.2 MM-GKR23, 43 □60 φ5.8 installation hole × 4...
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Power supply connector pin-out Pin number Signal name (PE) NOTE • Unless otherwise specified, use general dimensional tolerances. • Use a friction coupling for connection with a load. • The servo motor with oil seal (MM-GKR_J) has outline dimensions different from those of the standard motor. For details, contact your sales representative.
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Dedicated PM motor (MM-GKR) (with electromagnetic brake) outline dimension drawings MM-GKR23B □60 96.4 φ5.8 installation hole × 4 Use a hex socket bolt. Power supply connector 10.8 13.9 19.2 21.6 40.8 36.4 27.8 Power supply connector pin-outs Brake connector Non-load side Power supply connector...
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MM-GKR73B 135.3 □80 φ6.6 installation hole × 4 Use a hex socket bolt. Power supply connector 10.3 19.2 20.7 46.1 69.6 27.8 Brake connector Power supply connector pin-outs Non-load side Power supply connector Brake connector pin-outs 18.4 19.2 Brake connector Power supply connector pin-out Pin number Signal name Earth...
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Dedicated PM motor (MM-GKR) (with reduction gear) outline dimension drawings For reverse rotation command Rotation direction For forward rotation command □LD 4-φM Power supply connector Power supply connector pin-outs Dimensions table (Unit: mm) Reduction ratio (actual MM-GKR[]G0 reduction ratio) (42/221) 1/12 112.7 60h7 16h6 48.5 91.7 34.5 60.5 (9/104) 1/20 (12/247) 1/30 127.7...
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Signal name number NOTE • Unless otherwise specified, use general dimensional tolerances. • Use a friction coupling for connection with a load. • The MM-GKR[][]G0 (reduction gear equipped model for general industrial machines) has a straight shaft as standard. The models with a key shaft are also available as dedicated models.
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CHAPTER 5 Appendix How to check specification changes........................214 Instructions for EAC..............................221 Compliance with the UK certification scheme.......................221 Restricted Use of Hazardous Substances in Electronic and Electrical Products..........222 Referenced Standard (Requirement of Chinese standardized law) ..............222...
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Slave: up to 64 stations (16 stations × 4 groups) Functions available for the inverters manufactured in May 2020 or later • Firmware version: 1 or later Item Details Mitsubishi Electric geared motor GM-[] Plug-in option FR-A8ND E kit, FR-A8NP E-kit Stand-alone option...
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Item Details The SF-V5RU 1.5 to 5.5 kW motors can be driven by the FR-E820-0110(2.2K) to 0330(7.5K) Mitsubishi Electric Vector control inverters. dedicated motor (SF-V5RU (1500 r/min The SF-V5RUH 1.5 to 5.5 kW motors can be driven by the FR-E840-0060(2.2K) to 0170(7.5K) series)) inverters.
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Functions available for the inverters manufactured in January 2021 or later • Firmware version: 3 or later Item Details Related manuals Position control (Vector control) is supported for induction motors. • The following parameters are added:Pr.420, Pr.421, Pr.423, Pr.425 to Pr.427, Pr.430, Pr.446, Pr.464 to Pr.478, Pr.510, Pr.511, Pr.538, Pr.698, Pr.1222, Pr.1223, Pr.1225 to Pr.1227, Pr.1229 to Pr.1231, Pr.1233 to Pr.1235, Pr.1237 to Pr.1239, Pr.1241 to Pr.1243, Pr.1245 to Pr.1247, Pr.1249, Pr.1282, Pr.1283, Pr.1285,...
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• Setting values "27 and 28" added for Pr.320 to Pr.322 • Setting value "22" added for Pr.774 to Pr.776 • Setting value "22" added for Pr.992 • Setting value "22" added for Pr.1027 to Pr.1034 The FR-E800-EPC models are added. Connection/ EtherCAT communication Function/...
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Functions available for the inverters manufactured in September 2021 or later • Firmware version: 6 or later Item Details Related manuals Added parameters • Pr.726 and Pr.727 Setting values • Setting values "81, 82, and 84 to 86" added for Pr.52, Pr.774 to Pr.776, and Pr.1027 BACnet MS/TP communication Function/ to Pr.1034...
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Functions available for the inverters manufactured in November 2022 or later • Firmware version: 11 or later Item Details Related manuals 200 V class: 0.1 kW to 0.4 kW are added. Connection/ EM-A motor capacity 400 V class: 2.2 kW is added. Function Added parameters •...
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Function communication model, and the IP67 model Parameter available for the FR- Pr.1457 added (FR-E800-EPC inverters manufactured in August 2024 or earlier do Function/ E800-EPC not support this parameter even if the firmware is updated to version 14 or later.) Communication ...
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• Authorized sales representative (importer) in the CU area The authorized sales representative (importer) in the CU area is shown below. Name: Mitsubishi Electric Turkey A.S. Head Office Address: Serifali Mahallesi Kale Sokak. No:41 34775 Umraniye, Istanbul, Turkey Phone: +90-216-969-25-00...
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Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is described as follows based on the "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products" of the People's Republic of China.
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(1) Damages caused by any cause found not to be the responsibility of Mitsubishi Electric. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi Electric products. (3) Special damages and secondary damages whether foreseeable or not, compensation for accidents, and compensation for damages to products other than Mitsubishi Electric products.
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Manual number Revision Dec. 2019 IB(NA)-0600865ENG-A First edition Apr. 2020 IB(NA)-0600865ENG-B Added • FR-E820S-0008(0.1K) to 0110(2.2K)(E)(SCE) • FR-E800-SCE (safety communication model) Jun. 2020 IB(NA)-0600865ENG-C Added • Vector control Nov. 2020 IB(NA)-0600865ENG-D Added • FR-E820-0470(11K) to 0900(22K)(E)(SCE), FR-E840-0230(11K) to 0440(22K)(E)(SCE) •...
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FR-E800 TORISETSU Model SETSUZOKU EIBUN Model code 1AJ048 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600865ENG-R(2501)MEE Printed in Japan Specifications subject to change without notice.
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