Mitsubishi Electric PUMY-P140VHMBR3 Technical & Service Manual
Mitsubishi Electric PUMY-P140VHMBR3 Technical & Service Manual

Mitsubishi Electric PUMY-P140VHMBR3 Technical & Service Manual

Heat pump, outdoor unit

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SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
[Model name]
<Outdoor unit>
Refer to page 2.
Revision :
· PUMY-P100/125/140VHMBR3(-BS), PUMY-P100/125/140YHMBR3(-BS) have been added in REVISED
EDITION-D.
· Please void OCH446 REVISED EDITION-C.
NOTE :
· This service manual describes technical data of outdoor unit. As for indoor units, refer to its service manual.
· RoHS compliant products have <G> mark on spec name plate.
· For servicing of RoHS compliant products, refer to RoHS PARTS LIST.
Model name
indication
OUTDOOR UNIT
PUMY-P100YHMB
PUMY-P125YHMB
PUMY-P140YHMB
PUMY-P100YHMB-BS
PUMY-P125YHMB-BS
PUMY-P140YHMB-BS
CONTENTS
1. TECHNICAL CHANGE ...................................... 2
2. SAFETY PRECAUTION .................................... 3
3. OVERVIEW OF UNITS ...................................... 6
4. SPECIFICATIONS ............................................. 8
5. DATA ................................................................ 10
6. OUTLINES AND DIMENSIONS ...................... 26
7. WIRING DIAGRAM ......................................... 28
9. TROUBLESHOOTING .................................... 40
10. ELECTRICAL WIRING .................................... 86
11. REFRIGERANT PIPING TASKS ..................... 89
12. DISASSEMBLY PROCEDURE ....................... 93
PARTS CATALOG (OCB446)
May 2012
No. OCH446
REVISED EDITION-D
HFC
utilized
R410A

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Summary of Contents for Mitsubishi Electric PUMY-P140VHMBR3

  • Page 1: Table Of Contents

    SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS May 2012 No. OCH446 REVISED EDITION-D utilized R410A TECHNICAL & SERVICE MANUAL [Model name] <Outdoor unit> PUMY-P100VHMB PUMY-P100YHMB PUMY-P125VHMB PUMY-P125YHMB PUMY-P140VHMB PUMY-P140YHMB PUMY-P100VHMB-BS PUMY-P100YHMB-BS PUMY-P125VHMB-BS PUMY-P125YHMB-BS PUMY-P140VHMB-BS PUMY-P140YHMB-BS [Service Ref.] Refer to page 2. CONTENTS 1.
  • Page 2: Pumy-P100Vhmb

    [Service Ref.] PUMY-P100VHMB PUMY-P125VHMB PUMY-P140VHMB PUMY-P100VHMBR1 PUMY-P125VHMBR1 PUMY-P140VHMBR1 PUMY-P100VHMBR2 PUMY-P125VHMBR2 PUMY-P140VHMBR2 PUMY-P100VHMBR3 PUMY-P125VHMBR3 PUMY-P140VHMBR3 PUMY-P100VHMB-BS PUMY-P125VHMB-BS PUMY-P140VHMB-BS PUMY-P100VHMBR1-BS PUMY-P125VHMBR1-BS PUMY-P140VHMBR1-BS PUMY-P100VHMBR2-BS PUMY-P125VHMBR2-BS PUMY-P140VHMBR2-BS PUMY-P100VHMBR3-BS PUMY-P125VHMBR3-BS PUMY-P140VHMBR3-BS PUMY-P100YHMB PUMY-P125YHMB PUMY-P140YHMB PUMY-P100YHMBR1 PUMY-P125YHMBR1 PUMY-P140YHMBR1 PUMY-P100YHMBR2 PUMY-P125YHMBR2 PUMY-P140YHMBR2 PUMY-P100YHMBR3 PUMY-P125YHMBR3 PUMY-P140YHMBR3 PUMY-P100YHMB-BS PUMY-P125YHMB-BS...
  • Page 3: Safety Precaution

    SAFETY PRECAUTION 2-1. CAUTIONS RELATED TO NEW REFRIGERANT Cautions for units utilizing refrigerant R410A Use a vacuum pump with a reverse flow check Use new refrigerant pipes. valve. Avoid using thin pipes. Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
  • Page 4 [1] Cautions for service (1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
  • Page 5 Cautions for refrigerant piping work New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
  • Page 6: Overview Of Units

    OVERVIEW OF UNITS 3-1. UNIT CONSTRUCTION PUMY-P100VHMB(-BS) PUMY-P125VHMB(-BS) PUMY-P140VHMB(-BS) PUMY-P100VHMBR1(-BS) PUMY-P125VHMBR1(-BS) PUMY-P140VHMBR1(-BS) PUMY-P125VHMBR2(-BS) PUMY-P140VHMBR2(-BS) PUMY-P100VHMBR2(-BS) Outdoor unit PUMY-P100VHMBR3(-BS) PUMY-P125VHMBR3(-BS) PUMY-P140VHMBR3(-BS) PUMY-P100YHMB(-BS) PUMY-P125YHMB(-BS) PUMY-P140YHMB(-BS) PUMY-P100YHMBR1(-BS) PUMY-P125YHMBR1(-BS) PUMY-P140YHMBR1(-BS) PUMY-P100YHMBR2(-BS) PUMY-P125YHMBR2(-BS) PUMY-P140YHMBR2(-BS) PUMY-P100YHMBR3(-BS) PUMY-P125YHMBR3(-BS) PUMY-P140YHMBR3(-BS) Capacity Type 15 ~ Type 125 Type 15 ~ Type 140...
  • Page 7: Unit Specifications

    3-2. UNIT SPECIFICATIONS (1) Outdoor Unit PUMY-P100VHMB(-BS) PUMY-P125VHMB(-BS) PUMY-P140VHMB(-BS) PUMY-P100VHMBR1(-BS) PUMY-P125VHMBR1(-BS) PUMY-P140VHMBR1(-BS) PUMY-P100VHMBR2(-BS) PUMY-P125VHMBR2(-BS) PUMY-P140VHMBR2(-BS) PUMY-P100VHMBR3(-BS) PUMY-P125VHMBR3(-BS) PUMY-P140VHMBR3(-BS) Service Ref. PUMY-P100YHMB(-BS) PUMY-P125YHMB(-BS) PUMY-P140YHMB(-BS) PUMY-P100YHMBR1(-BS) PUMY-P125YHMBR1(-BS) PUMY-P140YHMBR1(-BS) PUMY-P100YHMBR2(-BS) PUMY-P125YHMBR2(-BS) PUMY-P140YHMBR2(-BS) PUMY-P100YHMBR3(-BS) PUMY-P125YHMBR3(-BS) PUMY-P140YHMBR3(-BS) 14.0 15.5 Cooling (kW) 11.2 Capacity Heating (kW) 12.5...
  • Page 8: Specifications

    Salt-resistant cross fin & copper tube Heat exchanger Salt-resistant cross fin & copper tube Inverter scroll hermetic comp. Inverter scroll hermetic comp. Compressor Type Inverter scroll hermetic comp. MITSUBISHI ELECTRIC CORPORATION Manufacturer Inverter Starting method Motor output Case heater FV50S ×...
  • Page 9 Salt-resistant cross fin & copper tube Salt-resistant cross fin & copper tube Inverter scroll hermetic comp. Inverter scroll hermetic comp. Inverter scroll hermetic comp. Compressor Type MITSUBISHI ELECTRIC CORPORATION Manufacturer Inverter Starting method Motor output Case heater Lubricant FV50S × 2.3 L FV50S ×...
  • Page 10: Data

    DATA 5-1. COOLING AND HEATING CAPACITY AND CHARACTERISTICS 5-1-1. Method for obtaining system cooling and heating capacity: To obtain the system cooling and heating capacity and the electrical characteristics of the outdoor unit, first add up the ratings of all the indoor units connected to the outdoor unit (see table below), and then use this total to find the standard capacity with the help of the tables on 5-2.
  • Page 11 5-2. STANDARD CAPACITY DIAGRAM 5-2-1. PUMY-P100VHMB(-BS) PUMY-P100VHMBR1(-BS) PUMY-P100VHMBR2(-BS) PUMY-P100VHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity ( kW ) Power Consumption ( kW ) Current ( A ) /220V Current ( A ) /230V Current ( A ) /240V...
  • Page 12 Capacity ( kW ) Power Consumption ( kW ) Current ( A ) /220V Current ( A ) /230V Current ( A ) /240V Total capacity of indoor units* Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 11.10 12.38 3.27 3.62...
  • Page 13 5-2-2. PUMY-P125VHMB(-BS) PUMY-P125VHMBR1(-BS) PUMY-P125VHMBR2(-BS) PUMY-P125VHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity(kW) Power Consumption(kW) Current(A)/ 220V Current(A)/ 230V Current(A)/ 240V Total capacity of Cooling Heating Cooling...
  • Page 14 Capacity(kW) Power Consumption(kW) Current(A)/ 220V Current(A)/ 230V Current(A)/ 240V Total capacity of Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating indoor units* 3.92 3.98 18.1 18.4 17.3 17.6 16.6 16.9 13.10 14.88 3.96 4.02 18.3 18.6 17.5 17.8 16.8 17.0 13.20...
  • Page 15 5-2-3. PUMY-P140VHMB(-BS) PUMY-P140VHMBR1(-BS) PUMY-P140VHMBR2(-BS) PUMY-P140VHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity ( kW ) Power Consumption ( kW ) Current ( A ) /220V...
  • Page 16 Capacity ( kW ) Power Consumption ( kW ) Current ( A ) /220V Current ( A ) /230V Current ( A ) /240V Total capacity of Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating indoor units* 14.60 16.80 4.92 5.23...
  • Page 17 5-2-4. PUMY-P100YHMB(-BS) PUMY-P100YHMBR1(-BS) PUMY-P100YHMBR2(-BS) PUMY-P100YHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V Total capacity of indoor units * Cooling Heating Cooling...
  • Page 18 Total capacity of Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V indoor units * Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 11.38 12.61 3.34 3.53 5.35 5.66 5.08 5.37 4.90 5.18 11.40 12.62 3.34 3.52 5.35 5.64 5.08 5.36 4.90 5.17 11.42...
  • Page 19 5-2-5. PUMY-P125YHMB(-BS) PUMY-P125YHMBR1(-BS) PUMY-P125YHMBR2(-BS) PUMY-P125YHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V Total capacity of indoor units * Cooling Heating Cooling...
  • Page 20 Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V Total capacity of indoor units * Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 13.10 14.88 3.87 3.95 6.19 6.33 5.88 6.01 5.68 5.80 13.20 15.00 3.91 3.99 6.26 6.39 5.95 6.07 5.74 5.85 13.30...
  • Page 21 5-2-6. PUMY-P140YHMB(-BS) PUMY-P140YHMBR1(-BS) PUMY-P140YHMBR2(-BS) PUMY-P140YHMBR3(-BS) * Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on 5-1-1. Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V Total capacity of indoor units * Cooling Heating Cooling...
  • Page 22 Capacity(kW) Power Consumption(kW) Current(A)/380V Current(A)/400V Current(A)/415V Total capacity of indoor units * Cooling Heating Cooling Heating Cooling Heating Cooling Heating Cooling Heating 14.40 16.53 4.80 4.91 7.68 7.86 7.31 7.47 7.04 7.20 14.50 16.66 4.85 4.95 7.76 7.92 7.38 7.53 7.11 7.26 14.60...
  • Page 23 5-3. CORRECTING COOLING AND HEATING CAPACITY 5-3-1. Correcting Changes in Air Conditions (1) The performance curve charts (Figure 1, 2) show the change ratio of capacity and input (power consumption) according to the indoor and outdoor temperature condition when defining the rated capacity (total capacity) and rated input under the standard condition in standard piping length (5 m) as “1.0”.
  • Page 24 5-3-2. Correcting Capacity for Changes in the Length of Refrigerant Piping (1) During cooling, obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total in-use indoor capacity, and find the capacity ratio corresponding to the standard piping length from Figure 3. Then multiply by the cooling capacity from Figure 1 to obtain the actual capacity.
  • Page 25: Noise Criterion Curves

    CONTINUOUS CONTINUOUS NOISE NOISE 1000 2000 4000 8000 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz PUMY-P140VHMB(-BS) PUMY-P140VHMBR1(-BS) PUMY-P140VHMBR2(-BS) PUMY-P140VHMBR3(-BS) SPL(dB) MODE LINE PUMY-P140YHMB(-BS) COOLING PUMY-P140YHMBR1(-BS) HEATING PUMY-P140YHMBR2(-BS) PUMY-P140YHMBR3(-BS) MICROPHONE UNIT NC-70 1.5m NC-60 NC-50 GROUND...
  • Page 26: Outlines And Dimensions

    OUTLINES AND DIMENSIONS PUMY-P100/125/140VHMB(-BS) Unit : mm PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) OCH446D...
  • Page 27 PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140YHMBR3(-BS) OCH446D...
  • Page 28: Wiring Diagram

    WIRING DIAGRAM PUMY-P100VHMB(-BS) PUMY-P100VHMBR1(-BS) PUMY-P100VHMBR2(-BS) PUMY-P100VHMBR3(-BS) PUMY-P125VHMB(-BS) PUMY-P125VHMBR1(-BS) PUMY-P125VHMBR2(-BS) PUMY-P125VHMBR3(-BS) PUMY-P140VHMB(-BS) PUMY-P140VHMBR1(-BS) PUMY-P140VHMBR2(-BS) PUMY-P140VHMBR3(-BS) TH7 TH6 TH3 TH4 SYMBOL NAME 63HS Terminal Block <Power Supply> MULTI. B. is the switch position. t° t° t° t° Terminal Block <Communication Line> CNF1...
  • Page 29 PUMY-P100YHMB(-BS) PUMY-P100YHMBR1(-BS) PUMY-P100YHMBR2(-BS) PUMY-P100YHMBR3(-BS) PUMY-P125YHMB(-BS) PUMY-P125YHMBR1(-BS) PUMY-P125YHMBR2(-BS) PUMY-P125YHMBR3(-BS) PUMY-P140YHMB(-BS) PUMY-P140YHMBR1(-BS) PUMY-P140YHMBR2(-BS) PUMY-P140YHMBR3(-BS) SYMBOL NAME TH7 TH6 TH3 TH4 63HS Terminal Block <Power Supply> C. B. Terminal Block <Communication Line> is the switch position. t ° t ° t ° t ° Terminal Block <Centralized Control Line>...
  • Page 30: Necessary Conditions For System Construction

    NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION 8-1. TRANSMISSION SYSTEM SETUP OCH446D...
  • Page 31: Refrigerant System Diagram

    (TH8) Refrigerant Liquid pipe <3/8> Strainer Refrigerant flow in cooling Service port Refrigerant flow in heating PUMY-P100VHMBR2(-BS) PUMY-P125VHMBR2(-BS) PUMY-P140VHMBR2(-BS) PUMY-P100VHMBR3(-BS) PUMY-P125VHMBR3(-BS) PUMY-P140VHMBR3(-BS) PUMY-P100YHMBR2(-BS) PUMY-P125YHMBR2(-BS) PUMY-P140YHMBR2(-BS) PUMY-P100YHMBR3(-BS) PUMY-P125YHMBR3(-BS) PUMY-P140YHMBR3(-BS) Unit: mm <inch> Service Thermistor (TH7) port (Outdoor temperature) Ball valve...
  • Page 32: System Control

    8-3. SYSTEM CONTROL 8-3-1. Example for the System • Example for wiring control cables, wiring method and address setting, permissible lengths, and the prohibited items are listed in the standard system with detailed explanation. The explanation for the system in this section : Use 1 single outdoor unit and multiple outdoor units for M-NET remote control system.
  • Page 33 • Name, Symbol and the Maximum Remote controller Units for Connection Name Symbol Maximum units for connection Outdoor unit — Indoor unit 1 OC unit can be connected to 1~8 (P100)/1~10 (P125)/1~12 (P140) IC units M-NET remote Maximum 2 RC for 1 indoor unit, Maximum 12 RC for 1 OC controller Permissible Lengths Prohibited items...
  • Page 34 B. Example of a group operation system with 2 or more outdoor units and a M-NET remote controller. (Address settings are necessary.) (51) (01) (02) (05) (06) M1M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S (101) (105)
  • Page 35 • Name, Symbol, and the Maximum Units for Connection [ 500 meters (1.25mm²) • Longest length via outdoor units : L [ 200 meters (1.25mm²) • Longest transmission cable length : L [ 10 meters (0.5 to 1.25mm²) • Remote controller cable length : R If the length exceeds 10 meters, use a 1.25 mm²...
  • Page 36 C. Example of a MA remote controller system (address setting is not necessary.) NOTE : In the case of same group operation, need to set the address that is only main indoor unit. Example of wiring control cables Wiring Method and Address Setting 1.
  • Page 37 Permissible Lengths Prohibited items The MA remote controller and the Longest transmission cable length [ 200m (1.25 mm²) M-NET remote controller cannot be used together with the indoor unit MA remote controller cable length [ 200m (0.3 ~ 1.25 mm²) of the same group.
  • Page 38 D. Example of a group operation with 2 or more outdoor units and a MA remote controller. (Address settings are necessary.) (51) (01) (02) (05) (06) TB15 TB15 TB15 TB15 M1M2 S M1 M2 M1 M2 S M1 M2 S M1 M2 S M1 M2 S (53)
  • Page 39 • Name, Symbol, and the Maximum Units for Connection Longest length via outdoor unit (M-NET cable): L and L 500 m (1.25 or more) Longest transmission cable length (M-NET cable): L and L and L and L and L 200 m (1.25 or more) Remote controller cable length: m1 and m1+m2+m3 and m1+m2+m3+m4 200 m (0.3 to 1.25...
  • Page 40: Troubleshooting

    TROUBLESHOOTING 9-1. CHECK POINTS FOR TEST RUN 9-1-1. Procedures of test run (1) Before a test run, make sure that the following work is completed. • Installation related : Make sure that the panel of cassette type and electrical wiring are done. Otherwise electrical functions like auto vane will not operate normally.
  • Page 41 9-1-2. Special Function Operation and Settings (for M-NET Remote Controller) • It is necessary to perform “group settings” and “paired settings” at making group settings of different refrigerant systems (multiple outdoor unit). (A) Group settings: Enter the indoor unit controlled by the remote controller, check the content of entries, and clear entries, etc.
  • Page 42 (2) Address check: Refer to section (1) regarding address entry. a) In making group settings: • Turn off the remote controller: Press the remote controller's ON/OFF button to stop operation (the indicator light will go off). • Locate the indoor unit address display mode: Press the FILTER and k buttons on the remote controller simultaneously and hold for 2 seconds.
  • Page 43 9-1-3. Countermeasures for Error During Test Run • If a problems occurs during test run, a code number will appear in the temperature display area on the remote controller (or LED on the out- door unit), and the air conditioning system will automatically cease operating. Determine the nature of the abnormality and apply corrective measures.
  • Page 44 Display Abnormal point and detecting method Check points Causes High discharge/compressor temperature Over-heated compressor operation Check intake super heat. 1102 Abnormal if discharge/compressor temperature caused by shortage of refrigerant Check leakage of refrigerant. thermistor (TH4) exceeds 125 or 110 Defective operation of stop valve Charge additional refrigerant.
  • Page 45 Display Abnormal point and detecting method Check points Causes Gas leakage, Gas shortage Check the refrigerant amount. 1501 Refrigerant shortage When heating operation, refrigerant Check the operation condition and When the conditions of below detecting shortage feeling operation (When refrigerant amount. mode are satisfied during the heating, airflow or thermo OFF are...
  • Page 46 Display Abnormal point and detecting method Check points Causes Water leakage Check the drain function. Defective drain 2500 1. Suspensive Abnormality when float switch Clogged drain pump (Float detects to be in the water and drain pump Clogged drain pipe switch turns on and off except during cooling or dry Adverse flow of drain in other units...
  • Page 47 Display Abnormal point and detecting method Check points Causes 2502 Drain pump (DP) (Drain Let drain sensor self-heated, and if Malfunction of drain pump Check if drain pump works. sensor temperature rises slightly, as suspensive Defective drain Check drain function. model) abnormality operation stops and changes to Clogged drain pump...
  • Page 48 Display Abnormal point and detecting method Causes Check points Drain pump (DP) 2502 Check if drain pump works. Malfunction of drain pump Judge whether the sensor is in the water or (Float Check drain function. Defective drain in the air by turning the float switch switch Clogged drain pump ON/OFF.
  • Page 49 Display Abnormal point and detecting method Check points Causes Overvoltage or voltage shortage Decrease of power supply voltage Check the facility of power supply. 4220 Abnormal if any of followings are detected Disconnection of compressor wiring Correct the wiring (U·V·W phase) to during compressor operation: compressor.
  • Page 50 Display Abnormal point and detecting method Check points Causes 5101 Room temperature thermistor (TH21) Check whether the connector (CN20) Connector (CN20) contact failure When controller detects short (high in the indoor controller board is temp.)/open (low temp.) in thermistor connected or not. during the operation, the operation stops Check whether the thermistor wiring and the operation changes to protect...
  • Page 51 Display Causes Abnormal point and detecting method Check points Liquid pipe temperature thermistor (TH22) 5102 When the thermistor detects short/open Connector (CN21) contact failure Check whether the connector (CN21) during the operation, the operation stops in the indoor controller board is and the operation changes to protect mode connected or not.
  • Page 52 Display Abnormal point and detecting method Check points Causes 5105 Pipe temperature/judging defrost thermistor (TH3) When controller detects short/open in Connector (TH3) contact failure Check whether the connector (TH3) in thermistor during the operation, the outdoor the multi controller board is connected unit stops once and restarts operation in 3 or not.
  • Page 53 Display Abnormal point and detecting method Check points Causes 5102 <For PWFY series> 5103 TH22 temperature sensor failure (5102) Thermistor failure Check thermistor resistance. 5106 TH23 temperature sensor failure (5103) 5108 TH6 temperature sensor failure (5106) Pinched lead wire Check for pinched lead wire. TH8 temperature sensor failure (5108) •...
  • Page 54 Display Causes Abnormal point and detecting method Check points 5201 Pressure sensor (63HS) When detected pressure in high-pressure 1) High-pressure sensor failure Check the high-pressure sensor. sensor is 1 MPa or less during the operation, the compressor stops and restarts operation in 3 minutes. When the detected pressure is 1 MPa or 2) Internal pressure decrease by gas Check the internal pressure.
  • Page 55 Display Causes Abnormal point and detecting method Check points Transmission bus busy error 6603 1) The transmission processor cannot Check whether the transmission line of Over error by collision be transmitted since a short cycle the indoor unit, fresh master, lossnay Abnormality when the state, which cannot voltage of the noise etc.
  • Page 56 Display Abnormal point and detecting method Check points Causes No ACK (Acknowledgement) 6607 Factor that does not relate to origin Abnormality which controller of the 1) Since the address switch was Turn off power supply of outdoor unit, sending side detects when there is no changed with the current passed, indoor unit, fresh master and lossnay answer (ACK) from other side though data...
  • Page 57 From the previous page. Display Abnormal point and detecting method Check points Causes 3) When the cause of displayed address 1) When operating with multi 6607 and attribute is on the remote controller refrigerant system indoor units, the side indoor units transmits the signal to the remote controller after the other (The indoor unit detects when there is no refrigerant system outdoor unit is...
  • Page 58 From the previous page. Display Abnormal point and detecting method Check points Causes 6607 2) When synchronized operating with other refrigerant system lossnay, the indoor units transmits the signal to the lossnay after the lossnay and same refrigerant system outdoor unit is turned off or turned on again in 2 minutes, and detects abnormality...
  • Page 59 Display Abnormal point and detecting method Check points Causes 6831 Signal reception (Remote controller) Defect of the transmission and reception 6834 Following symptoms are regarded as circuit of the remote controller. Check the remote controller. abnormality. According to the results, perform the Defect of the transmission and following disposals.
  • Page 60 Display Abnormal point and detecting method Check points Causes 7101 Capacity code error When the connected indoor unit models The indoor unit models is not possible Check the model code registration cannot be connected, <7101> is displayed. to connect. switch (indoor controller board SW2) in the connected indoor unit.
  • Page 61: Remote Controller Diagnosis

    9-2. REMOTE CONTROLLER DIAGNOSIS · MA remote controller is equipped with the diagnosis function If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below. First, check that the power-on indicator is lit. If the correct voltage (DC12 V) is not supplied to the remote controller, the indicator will not light.
  • Page 62 9-3. REMOTE CONTROLLER TROUBLE 1Hr. CENTRALLY CONTROLLED ON OFF °C CHECK CLOCK FILTER CHECK MODE °C TEST RUN STAND BY ERROR CODE “ ” Indicator: appears when current is carried. NOT AVAILABLE FUNCTION DEFROST TEMP. ON/OFF FILTER CHECK TEST TIMER SET (M-NET Remote controller) (1) For M-NET remote controller systems Symptom or inspection code...
  • Page 63 9-4. THE FOLLOWING SYMPTOM DO NOT REPRESENT TROUBLE (EMERGENCY) Symptom Display of remote controller CAUSE Even the cooling (heating) "Cooling (Heating)" blinks The indoor unit can not cool (Heat) if other indoor units are heating operation selection button (Cooling). is pressed, the indoor unit cannot be operated.
  • Page 64 9-5. INTERNAL SWITCH FUNCTION TABLE PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) PUMY-P100/125/140YHMBR3(-BS) ■ The black square ( ) indicates a switch position. Operation in Each Switch Setting Switch Step Function Remarks When to Set <Initial settings> SW U1 1st digit Before turning the power on SW U2...
  • Page 65 ■ The black square ( ) indicates a switch position. Operation in Each Switch Setting Switch Step Function Remarks When to Set — — — — <Initial settings> Switch of current limitation reading Before turning the Normal Enable in a different way power on.
  • Page 66 9-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR State (CN51) Distant control board Lamp power supply Relay circuit Procure locally External output adapter (PAC-SA88HA-E) Max. 10m CN51 Outdoor unit control board : Error display lamp : Compressor operation lamp X, Y: Relay (Coil standard of 0.9W or less for DC 12V) X, Y: Relay (DC1mA) Auto change over (CN3N) Remote control panel...
  • Page 67 9-7. HOW TO CHECK THE PARTS PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) PUMY-P100/125/140YHMBR3(-BS) Parts name Check points Thermistor (TH3) Disconnect the connector then measure the resistance with a tester. (At the ambient temperature 10 ~30 ) <Outdoor pipe> Thermistor (TH4) Normal Abnormal <Discharge>...
  • Page 68 Check method of DC fan motor (fan motor/outdoor controller circuit board) Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service. · Do not pull out the connector (CNF1, 2) for the motor with the power supply on. board and fan motor.) (It causes trouble of the outdoor controller circuit Self check...
  • Page 69 9-8. HOW TO CHECK THE COMPONENTS <Thermistor feature chart> Low temperature thermistors • Thermistor <Outdoor pipe> (TH3) • Thermistor <Low pressure saturated temperature> (TH6) • Thermistor <Outdoor> (TH7) Thermistor R0 = 15k' ± 3% B constant = 3480 ± 2% =15exp{3480( –...
  • Page 70 9-9. TEST POINT DIAGRAM Outdoor multi controller board PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) PUMY-P100/125/140YHMBR3(-BS) <CAUTION> TEST POINT 1 is high voltage. CN51 External signal Pump down Test run Forced defrost Model select output CN102 Connect to the M-P.B (Transmission power board) Demand/Silent selection CN40,CN41...
  • Page 71 Outdoor power circuit board Brief Check of POWER MODULE Usually, they are in a state of being short-circuited if they are broken. PUMY-P100/125/140VHMB(-BS) Measure the resistance in the following points (connectors, etc.). PUMY-P100/125/140VHMBR1(-BS) If they are short-circuited, it means that they are broken. 1.
  • Page 72 Outdoor power circuit board Brief check of POWER MODULE Usually, each point is in a state of being short-circuited if they are broken. PUMY-P100/125/140YHMB(-BS) Measure the resistance in the following points (connectors, etc.). PUMY-P100/125/140YHMBR1(-BS) If they are short-circuited, it means that they are broken. 1.
  • Page 73 Outdoor converter circuit board PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140YHMBR3(-BS) L1-A1 L1-IN, N-IN CK-OU Connect to the ACL1 Connect to the noise filter Connect to the CK capacitor circuit board (LO1, No) Connect to the outdoor power circuit board (CN7) L1-A2, L2-A2, L3-A2 L1-OU, L2-OU, L3-OU Connect to the ACL1, ACL2, ACL3 Connect to the outdoor power circuit board...
  • Page 74 Transmission power board Connect to the outdoor multi PUMY-P100/125/140VHMB(-BS) controller board 1-2: 24–30V DC PUMY-P100/125/140YHMB(-BS) 3-4: 24–30V DC PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) PUMY-P100/125/140YHMBR3(-BS) Connect to the outdoor noise filter circuit board 1–3 : 220–240V AC OCH446D...
  • Page 75 Outdoor noise filter circuit board PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) 52C driving signal (Connect to the out- door controller circuit board(CNLVB)) LO, NO Voltage of 220-240V AC CNAC2 is output (Connect to 220-240V AC the outdoor power cir- (Connect to the cuit board) outdoor control- ler circuit board...
  • Page 76: Power Supply

    Outdoor noise filter circuit board PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140YHMBR3(-BS) LI1, LI2, LI3, NI CNAC1 POWER SUPPLY AC220/230/240V LI1-LI2/LI2-LI3/LI3-LI1 : AC380/400/415V input (Connect to the outdoor transmission LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input power board(CN1)) (Connect to the terminal block (TB1)) Connect to the earth Connect to the earth CNAC2 AC220/230/240V...
  • Page 77 Active filter module PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) Connect to the L1, L2 outdoor power circuit board Connect to the DCL (Reactor) (TABP2) Non-connect Lower Upper side side Connect to the outdoor power Non-connect circuit board (TABP1) – Connect to the outdoor power Connect to the outdoor Connect to the outdoor power circuit board (CNAF)
  • Page 78: Outdoor Unit Functions

    SW:setting 0..OFF 9-10. OUTDOOR UNIT FUNCTIONS 1..ON OCH446D...
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  • Page 86: Electrical Wiring

    ELECTRICAL WIRING This chapter provides an introduction to electrical wiring for the CITY MULTI-S series, together with notes concerning power wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter. 10-1. OVERVIEW OF POWER WIRING Use a separate power supply for the outdoor unit and indoor unit. Bear in mind ambient conditions (ambient temperature, direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
  • Page 87 10-2-2. Power supply wire diameter and capacity PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) Breaker for Minimum Wire Thickness (mm Power Supply *2 Breaker for Current Leakage Model Main Cable Branch Ground Wiring*1 ~/N AC 220/230/240V 50Hz – 5.5(6) 5.5(6) 32 A 32 A 30 mA 0.1 sec. or less Outdoor Unit P100-140 ~/N AC 220V 60Hz ~/N AC 220/230/240V 50Hz...
  • Page 88 10-4. SYSTEM SWITCH SETTING In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of the MULTI-S series, each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and remote controller must be set using their settings switches.
  • Page 89: Refrigerant Piping Tasks

    REFRIGERANT PIPING TASKS 11-1. REFRIGERANT PIPING SYSTEM Line-Branch Method Connection Examples (Connecting to 4 Indoor Units) Outdoor Unit First Branch Indoor unit Total Piping Length A+B+C+a+b+c+d 120m Permissible Farthest Piping Length A+B+C+d Length Farthest Piping Length After First Branch B+C+d High/Low Difference in Indoor/Outdoor Section 50 meters or less (If the outdoor unit is lower, 20 meters or less) Permissible High/...
  • Page 90 Header-Branch Method Connection Examples (Connecting to 4 Indoor Units) Outdoor Unit First Branch Indoor unit Total Piping Length A+a+b+c+d 120m Permissible Farthest Piping Length Length Farthest Piping Length After First Branch d is 30 meters or less High/Low Difference in Indoor/Outdoor Section 50 meters or less (If the outdoor unit is lower, 20 meters or less) Permissible High/ Low Difference...
  • Page 91 Note: Pipe re-branching after the header branching is not possible. Method of Combined Branching of Lines and Headers Connection Examples (Connecting to 5 Indoor Units) Outdoor unit First branching (branching joint) Branching joint Indoor unit Branching header Blind caps Total Piping Length A+B+C+a+b+c+d+e is 120 meters or less Permissible Farthest Piping Length...
  • Page 92: Precautions Against Refrigerant Leakage

    11-2. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE 11-2-1. Introduction (2) Calculate room volumes (m ) and find the room with the smallest volume R410A refrigerant of this air conditioner is non-toxic and non- flammable but leaking of large amount from an indoor unit The part with represents the room with the smallest into the room where the unit is installed may be deleterious.
  • Page 93: Disassembly Procedure

    DISASSEMBLY PROCEDURE OUTDOOR UNIT: PUMY-P100/125/140VHMB(-BS) PUMY-P100/125/140VHMBR1(-BS) PUMY-P100/125/140VHMBR2(-BS) PUMY-P100/125/140VHMBR3(-BS) OPERATING PROCEDURE PHOTOS & ILLUSTRATION 1. Removing the service panel and top panel Top panel fixing screws Top panel Figure 1 (1) Remove 3 service panel fixing screws (5 × 12) and slide the hook on the right downward to remove the service Service panel panel.
  • Page 94 From the previous page. OPERATING PROCEDURE PHOTOS & ILLUSTRATION (6) Remove electrical parts box fixing screw (4 × 10) and Photo 4 Electrical parts box detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
  • Page 95 PHOTOS OPERATING PROCEDURE 6. Removing the thermistor <Outdoor pipe> (TH3) and ther- mistor <Discharge/Compressor> (TH4) Thermistor Photo 7 <Outdoor pipe> (1) Remove the service panel. (See Figure 1) (TH3) (2) Disconnect the connectors, TH3 (white) and TH4 (white), on the Multi controller board in the electrical parts box. (3) Loosen the clamp for the lead wire in the rear of the electri- cal parts box.
  • Page 96 OPERATING PROCEDURE PHOTOS 9. Removing bypass valve coil (SV1) and bypass valve Photo 9 (1) Remove the service panel. (See Figure 1) (2) Remove the top panel. (See Figure 1) (3) Remove 3 right side panel fixing screws (5 × 12) in the rear of the unit and remove the right side panel.
  • Page 97 OPERATING PROCEDURE PHOTOS 12. Removing the compressor (MC) Photo 11 (1) Remove the service panel. (See Figure 1) (2) Remove the top panel. (See Figure 1) (3) Remove 2 front cover panel fixing screws (5 × 12) and remove the front cover panel. (See Photo 3) (4) Remove 2 back cover panel fixing screws (5 ×...
  • Page 98 OUTDOOR UNIT: PUMY-P100/125/140YHMB(-BS) PUMY-P100/125/140YHMBR1(-BS) PUMY-P100/125/140YHMBR2(-BS) PUMY-P100/125/140YHMBR3(-BS) OPERATING PROCEDURE PHOTOS & ILLUSTRATION 1. Removing the service panel and top panel Top panel fixing screws Top panel Figure 1 (1) Remove 3 service panel fixing screws (5 × 12) and slide the hook on the right downward to remove the service Service panel panel.
  • Page 99 From the previous page. PHOTOS & ILLUSTRATION OPERATING PROCEDURE (6) Remove electrical parts box fixing screw (4 × 10) and Photo 4 detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
  • Page 100 PHOTOS OPERATING PROCEDURE Photo 7 6. Removing the thermistor <Outdoor pipe> (TH3) and ther- Thermistor <Outdoor pipe> mistor <Discharge/Compressor> (TH4) (TH3) (1) Remove the service panel. (See Figure 1) (2) Disconnect the connectors, TH3 (white) and TH4 (white), on the Multi controller board in the electrical parts box. (3) Loosen the clamp for the lead wire in the rear of the electri- cal parts box.
  • Page 101 OPERATING PROCEDURE PHOTOS 9. Removing bypass valve coil (SV1) and bypass valve Photo 9 (1) Remove the service panel. (See Figure 1) (2) Remove the top panel. (See Figure 1) (3) Remove 3 right side panel fixing screws (5 × 12) in the rear of the unit and remove the right side panel.
  • Page 102 OPERATING PROCEDURE PHOTOS 12. Removing the reactors (ACL1, ACL2, ACL3) Photo 11 Electrical parts box (1) Remove the service panel. (See Figure 1) (2) Remove the top panel. (See Figure 1) (3) Remove the 6 screws, screw 8 and 9 (5 × 12), that fix the front panel and remove the front panel.
  • Page 103 OPERATING PROCEDURE PHOTOS 13. Removing the compressor (MC) Photo 14 (1) Remove the service panel. (See Figure 1) (2) Remove the top panel. (See Figure 1) (3) Remove 2 front cover panel fixing screws (5 × 12) and remove the front cover panel. (See Photo 3.) (4) Remove 2 back cover panel fixing screws (5 ×...
  • Page 104 HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN cCopyright 2008 MITSUBISHI ELECTRIC CORPORATION Distributed in May 2012 No.OCH446 REVISED EDITION-D Distributed in Mar. 2011 No.OCH446 REVISED EDITION-C Distributed in Sep. 2010 No.OCH446 REVISED EDITION-B PDF 5 Distributed in Aug. 2009 No.OCH446 REVISED EDITION-A PDF 7 Distributed in Nov.

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