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CARVIN AG100D Operating Manual page 4

Acoustic/pa amp series iii

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This symbol is intended to alert
the user to the presence of
uninsulated "dangerous volt-
RISK OF ELECTRIC SHOCK
age" within the product's enclo-
sure that may be of sufficient magnitude to
constitute a risk of electric shock to persons.
IMPORTANT! FOR YOUR PROTECTION, PLEASE READ THE FOLLOWING:
WATER AND MOISTURE: Appliance should not be used near water (near a bathtub, washbowl, kitchen
sink, laundry tub, in a wet basement, or near a swimming pool, etc). Care should be taken so that objects
do not fall and liquids are not spilled into the enclosure through openings.
POWER SOURCES: The appliance should be connected to a power supply only of the type
described in the operating instructions or as marked on the appliance.
GROUNDING OR POLARIZATION: Precautions should be taken so that the grounding or polariza-
tion means of an appliance is not defeated.
POWER CORD PROTECTION: Power supply cords should be routed so that they are not likely to
be walked on or pinched by items placed upon or against them, paying particular attention to cords
at plugs, convenience receptacles, and the point where they exit from the appliance.
SERVICING: The user should not attempt to service the appliance beyond that described in the oper-
ating instructions. All other servicing should be referred to qualified service personnel.
FUSING: If your unit is equipped with a fuse receptacle, replace only with the same type fuse. Refer
to replacement text on the unit for correct fuse type.
SAFETY INSTRUCTIONS (EUROPEAN)
The conductors in the AC power cord are colored in accordance with the following code.
GREEN & YELLOW—Earth
U.K. MAIN PLUG WARNING: A molded main plug that has been cut off from the cord is unsafe.
NEVER UNDER ANY CIRCUMSTANCES SHOULD YOU INSERT A DAMAGED OR CUT
MAIN PLUG INTO A POWER SOCKET.
REPLACEMENT PARTS LIST
80-01019
H (CURRENT) EACH PCB ASSY SYS MSTR AG100D SMT
COMPONENT
QTY/BILL U/M DESCRIPTION
03-00475
1 EACH SPACER PAD .1X .4X .75 W/ADHSV
SPACER UNDER PL1
03-50135
3 EACH STANDOFF LED .500 X .135 T1
STANDOFF FOR D1, D7, D8
06-40050
3 EACH TERMINAL VERT MALE PC MTG .250
QC1, QC2, QC3
06-40060
3 EACH TERMINAL 90dg MALE PC MTG .250
QC4, QC5, QC6
15-00300
2 EACH INDUCTOR .3 mH DRUM CORE
L7, L8
15-27430
5 EACH BEAD W/LEAD .138Dx .35Lx 22AWG
L1, L2, L4, L5, L6
15-05001
1 EACH LINE FILTER/INDUCTOR 5mH 3A
L3
15-90032G
1 EACH TRANSFORMER SWITCHING 100W
T1
21-31100
1 EACH RECEPTACLE AC W/FAST-ON CHASS
PL1
21-40000
1 EACH XLR FEML CON #NC3FAV-0
J5
21-50345
6 EACH JACK .250" PHONE MONO PCB MTG
J1, J100, J11, J2, J200, J6
21-50545
3 EACH JACK .250" PHONE STEREO PCB MT
J300, J3, J7
23-03529
2 EACH FUSEHOLDER CLIPS 3AG VERT MTG
F1
23-11004
4 EACH CONNECT HEADER 4 PIN STRAIGHT
H4A, H4B, H8A, H8B
23-11010
4 EACH CONNECT HEADER 10 PIN STRAIGHT
H1A, H1B, H3A, H3B
23-40008
1 EACH CONNECT HEADER .400 IN 8 PIN
H2
23-92995
2 EACH SHUNT JUMPER UNPLATED
PLACE ON 2 CENTER PIN PAIRS OF H2
25-02201-1
4 EACH ASSEMBLED SWITCH AND CAP
S100, S101, S200, S201
30-01019
1 EACH PCB CARD SYS MSTR AG100D DGTL
41-27322
3 EACH CAP POLY FILM .027uF 250V
C113, C114, C115
41-47322
1 EACH CAP MYLR .0470UF 250VAC
C41
41-47422
1 EACH CAP MYLR .47uF 250VAC
C122
42-12142
1 EACH CAP ELEC 120MFD 400VOLT 20%
C27
45-18152
1 EACH CAP CERM 180PF 500VOLT 5%
C90
45-25152
1 EACH CAP CERM 250PF 500VOLT 5%
ACROSS R109
45-33113
1 EACH CAP CERM 330PF 1000VOLT 10%
C40
46-22412
1 EACH CAP POLY .2200UF 100VOLT 10%
ACROSS PINS 6 AND 8 OF H2
47-10225-1
3 EACH CAP ELEC 1,000 MFD 25V 20%
C38, C39, C46
47-22151
1 EACH CAP ELEC 220 MFD 50VOLT 10%
C31
47-47151
4 EACH CAP ELEC 470 MFD 50 VOLT 20%
C42, C43, C44, C45
49-10212
4 EACH 0.001UF SMT 10% FILM 0805 50V
C3, C59, C117, C308
49-10312
7 EACH 0.01UF SMT 10% FILM 080550V
C7, C16, C19, C33, C93, C95, C104
49-10412
17 EACH 0.1UF SMT 5% CERAMIC 0805
C60, C61, C63, C65, C80, C81, C82,
This symbol is intended
CAUTION
to alert the user to the
presence of important
operating and mainte-
DO NOT OPEN
nance (servicing) instructions in the
literature accompanying the appliance.
BLUE—Neutral
BROWN—Live
(for circuit cards)
C85, C88, C89, C94, C121, C123, C15,
C134, C135, C136
49-10451
17 EACH 0.1 uF SMT 10% FILM 1206 50V
C8, C11, C17, C21, C23, C26, C29,
C32, C56, C70, C72, C116, C201, C210,
C313, C110, C125
49-18152
3 EACH 180PF SMT 5% CERAMIC 0805
C51, C87, C126
49-22035
33 EACH SMT CAP 22uF 35v ELECTROLITIC
C1, C2, C4, C20, C22, C25, C34,
C35, C47, C48, C53, C54, C62, C64,
C66, C67, C68, C91, C96, C100, C102,
C107, C108, C111, C120, C202, C203,
C205, C302, C303, C304, C307, C310
49-22212
5 EACH 0.0022UF SMT 10% FILM 0805 50V
C75, C78, C105, C204, C106
49-22312
1 EACH 0.022UF SMT 10% FILM 0805 50V
C6
49-25152
3 EACH 220PF SMT 5% CERAMIC 0805
C79, C92, C137
49-27052
5 EACH 27 PF SMT 5% CERAMIC 0805
C83, C84, C128, C130, C132
49-33212
1 EACH 0.0033UF SMT 10% FILM 0805 50
C5
49-33312
3 EACH 0.033UF SMT 10% FILM 0805 50V
C9, C71, C109
49-39052
15 EACH 39PF SMT 5% CERAMIC 0805
C10, C24, C49, C50, C55, C58, C69,
C97, C98, C99, C101, C119, C309,
C403, C52
49-47212
5 EACH 0.0047uF SMT FILM 0805 50V
C18, C30, C73, C76, C14
49-47312
7 EACH 0.047UF SMT 10% FILM 0805 50V
C12, C13, C74, C118, C112,
C124, C311
49-56152
3 EACH 560PF SMT 5% CERAMIC 0805
C77, C305, C306
49-82052
7 EACH 82PF SMT 5% CERAMIC 0805
C103, C127, C129, C131,
C133, C300, C301
51-00050
2 EACH RES 0.00 OHM .50X.20" JUMPER
B1, B4
53-47045
1 EACH RES 47.00KOHM 1.00W 5% CARBON
R42
55-03300
2 EACH RES .33 OHM 5W 5% SB VERT
R113, R114
58-00035
5 EACH 0.0 SMT JUMPER 1206
B3, R51, R8, R54, R131
58-10015
3 EACH 10.5 SMT .25W 1206 1%
R127, R128, R41
58-10025
6 EACH 100.5 SMT .25W 1206 1%
R31, R47, R67, R92, R112, R164
58-10035
11 EACH 1K SMT .25W 1206 1%
R16, R52, R69, R84, R98, R101,
R102, R111, R133, R150, R3
58-10045
37 EACH 10K SMT .25W 1206 1%
R2, R11, R12, R13, R23, R24,
R26, R32, R37, R55, R60, R82, R83,
R86, R87, R88, R89, R90, R94, R95,
R96, R120, R121, R135, R136, R138,
R155, R141, R144, R148, R149, R152,
R153, R159, R160, R165, R312
58-10055
15 EACH 100K SMT .25W 1206 1%
R4, R7, R14, R17, R19, R36, R38,
R61, R77, R79, R119, R134,
R203, R206, R319
58-10065
4 EACH 1M SMT .25W 1206 1%
R44, R56, R57, R93
LIMITED WARRANTY
Your Carvin product is guaranteed against failure for ONE YEAR unless otherwise stated. Carvin will ser-
vice and supply all parts at no charge to the customer providing the unit is under warranty. Shipping costs
are the responsibility of the customer. CARVIN DOES NOT PAY FOR PARTS OR SERVICING OTHER THAN
OUR OWN. A COPY OF THE ORIGINAL INVOICE IS REQUIRED TO VERIFY YOUR WARRANTY. Carvin
assumes no responsibility for horn drivers or speakers damaged by this unit. This warranty does not cover,
and no liability is assumed, for damage due to: natural disasters, accidents, abuse, loss of parts, lack of
reasonable care, incorrect use, or failure to follow instructions. This warranty is in lieu of all other war-
ranties, expressed or implied. No representative or person is authorized to represent or assume for Carvin
any liability in connection with the sale or servicing of Carvin products. CARVIN SHALL NOT BE LIABLE
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
When RETURNING merchandise to the factory, you may call for a return authorization number. Describe
in writing each problem. If your unit is out of warranty, you will be charged the current FLAT RATE for
parts and labor to bring your unit up to factory specifications.
HELP SECTION
1) AMP WILL NOT TURN ON
Check the power to the amp. Check for tripped circuit breakers, unplugged extension
cords or power-strip switches that may be turned off. After you have verified there
is AC power and the amp still doesn't work, your unit will require servicing.
2) MAINTENANCE
To bring back the new look, your AG100D cabinet can be wiped with mild detergent
and/or a warm damp soft cloth. This will remove normal dust and oil from the cab-
inet. Never spray cleaners or detergents directly at the electronic controls. The AG100D
is virtually sealed from outside dust and dirt, but it is recommended to keep the unit
free from excessive dust, dirt, and moisture as much as possible.
CAUTION
RISK OF ELECTRIC SHOCK
58-15035
4 EACH 1.5K SMT .25W 1206 1%
R58, R59, R304, R305
58-15045
2 EACH 15K SMT .25W 1206 1%
R125, R34
58-15055
3 EACH 150K SMT .25W 1206 1%
R71, R75, R147
58-22035
14 EACH 2.2K SMT .25W 1206 1%
R70, R72, R74, R76, R78, R106,
R109, R110, R306, R307, R315, R316,
R116, R123
58-22045
13 EACH 22K SMT .25W 1206 1%
R5, R39, R18, R100, R105, R126,
R201, R202, R35, R140, R146, R163, R115
58-22055
2 EACH 220K SMT .25W 1206 1%
R9, R63
58-27025
1 EACH 270.5 SMT .25W 1206 1%
R50
58-33025
6 EACH 330.5 SMT .25W 1206 1%
R142, R143, R161, R162, R97, R157
58-33045
3 EACH 33K SMT .25W 1206 1%
R66, R48, R132
58-36055
1 EACH 365K SMT .25W 1206 1%
R73
58-39035
2 EACH 3.9K SMT .25W 1206 1%
R40, R43
58-47015
2 EACH 47.5 SMT .25W 1206 1%
R85, R151
58-47025
6 EACH 470.5 SMT .25W 1206 1%
R27, R28, R302, R104, R158, R53
58-47035
14 EACH 4.7K SMT .25W 1206 1%
R29, R30, R33, R62,
R91, R108, R137, R145, R215, R216,
R217, R218, R317, R318
58-47045
17 EACH 47K SMT .25W 1206 1%
R15, R20, R21, R22, R64, R65, R68,
R103, R107, R139, R80, R81, R10,
R117, R118, R124, R129
58-47055
1 EACH 470K SMT .25W 1206 1%
R6
58-56035
3 EACH 5.6K SMT .25W 1206 1%
R1, R300, R301
58-68025
3 EACH 680 SMT .25W 1206 1%
R49, R99, R130
58-68035
2 EACH 6.8K SMT .25W 1206 1%
R25, R122
58-91025
2 EACH 910.5 SMT .25W 1206 1%
R45, R46
60-00142
1 EACH TRANS NPN TIP142 TO-218
Q1
60-00147
1 EACH TRANS PNP TIP147 TO-218
Q12
60-20060
1 EACH TRANSIENT VOLT SUPP 200V 600W
Z1
60-22100
1 EACH IC PRIMARY VIPER 100
VP1
60-25011
1 EACH IC OPTO COUPLER ISOLATOR
OP2
60-40002-1
1 EACH THERMISTOR 40ohm 2amp 20%
TR1
61-47430
1 EACH DIODE ZNR REG 1N4743A 13V 1W
Z2
60-50200
4 EACH DIODE GEN REC 1N5402 3A 200V
D14, D15, D16, D17
60-55500
2 EACH TRANS 2N5550 HV NPN 250V T0-92
Q2, Q11
60-71024
1 EACH CMOS STATIC RAM 1MEG 20NS
U3
REFER SERVICING TO QUALIFIED SER-
VICE PERSONNEL! THIS UNIT CON-
TAINS HIGH VOLTAGE INSIDE!
60-75320
2 EACH LED RED DIFFUSED 3MM T-1.00
D7, D8
60-75330
1 EACH LED GREEN DIFFUSED 3MM T-1.00
D1
60-78050
1 EACH REGULATOR VOLTAGE 5 +V 1 AMP
Q15
60-78150
1 EACH REGULATOR VOLTAGE 15 +V 1 AMP
Q16
60-79150
1 EACH REGULATOR VOLTAGE 15 -V 1 AMP
Q17
60-80200
2 EACH DIODE 8A 200V TO-220
D22, D23
61-04737
1 EACH DIODE REG GEN 1N4737A 7.5V 1W
Z4
62-04739
5 EACH SMT DIODE ZENER 4739
Z6, Z7, Z8, Z9, Z10
62-06001
4 EACH DIODE ULTRA FAST 600V 1A SMA
D4, D18, D19, D21
62-07712
1 EACH IC DSP W/CODEC AKM7712
U1
62-16400
1 EACH CRYSTAL CERAMIC SMT 16.4mHz
Y1
62-19140
6 EACH 1N914 HI SPD SMT 250mW DIODE
D5, D6, D10, D11, D13, D20
62-20430
1 EACH NJM2043SMT DUAL HFREQ
A11
62-45650
14 EACH NJM4565 SMT DUAL HI FREQ
A1, A2, A3, A4, A5, A6, A7, A8,
A10, A12, A13, A14, A16, A17
62-54001
8 EACH MMBT5401LTI PNP SOT-23 SMT
Q3, Q4, Q5, Q6, Q9, Q10, Q12, Q14
62-55500
4 EACH MMBT5550 NPN SOT-23
Q1, Q7, Q8, Q13
62-87764
1 EACH MICRO CONTROLLER SOIC PACKAGE
U2
70-05713
1 EACH RELAY SPDT 12A@120VAC/24V COIL
K1
70-21050
1 EACH FUSE ABC 5.00A FAST 6.35X32MM
F1
71-09252
7 EACH POT 9 "D-P" 25F B50K-CC
P100, P102, P103, P200, P201, P300,
P301
71-09253
8 EACH POT 9 "D-P" 25F B50K-
P2, P3, P5, P6, P101, P105, P203,
P303
71-10320
5 EACH FADER 20MM SL20V3-B10K-L15D(G)
P1, P7, P9, P10, P11
72-12553
3 EACH POT 12 "D-P" 25F 1B50Kx2 NOB
P8, P15, P16
72-12554
3 EACH POT 12 "D-P" 25FS 1BM50K-C TAP
P106, P202, P302
BILL
REVISION
OPTN TYPE
U/M DESCRIPTION
--------------------------------------------------------------------------------
80-41010
A (CURRENT) BASE STANDARD EACH PCB ASSY HIGH PWRD
COMPONENT
QTY/BILL U/M DESCRIPTION
06-40050
4 EACH TERMINAL VERT MALE PC MTG .250
QC1,2,3,4
07-17012
1 EACH KNOB W/RED CAP PB200 PAD CNTRL
10-41010
1 EACH PANEL JACKPLATE AG100D/PB200
21-01806
1 EACH JACK .250 90d STEREO W/BLK NUT
J2
30-41010
1 EACH PCB CARD L-PAD PB100/PB200
52-22025
1 EACH RES 220.00 OHM .50W 5% CARBON
R1
71-00031
1 EACH POT PWR 24mm WIRE WOUND B1K 3W
P1
77-41010
1 EACH LABEL JACK PLATE PB200

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