Comeup Winch 859012 Quick Start Manual

Introduction
 Feature
9,000 lb wire rope first layer
Line pull:
Synthetic rope: 10 mm × 30.5 m (3/8"×100') synthetic rope
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid rope payout
Control: Handheld pendant switch to power the winch
 Unpacking
．Winch assembly............................................................... 1 pc
．Control box...................................................................... 1 pc
．Remote control................................................................ 1 pc
．Synthetic rope with clevis hook............................................ 1 pc
．Hawse fairlead................................................................. 1 pc
．6' 2 gauge battery lead...................................................... 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
 Winch and roller fairlead mountings
． It is very important that the winch will be mounted
on a flat and hard surface of mounting channel in
order to make sure the motor, drum and gearbox
housing are aligned correctly.
．Hawse fairlead does not mount to the winch directly.
． The synthetic rope shall be wound in an
under-wound orientation only.
． Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
Self-Recovery Winch
DV-9si
Model:
PN: 859012 12V 859038 12V
859013 24V 859055 24V
order to sustain the loads imposed on the winch mounting.
． Two (2) M10 x 1.50 pitch stainless steel bolts must be used for fastening
the hawse fairlead into the mounting channel.
 Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12/24V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
． The rated line pull shown is based on the first layer of rope on the drum.
． The rope winding on the drum shall remain 10 wraps from the drum to support
the rated load.
．Manufacturer is not responsible for the results of misuse, misapplication,
faulty installation or abuse of synthetic rope in any way.