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This product is not legal for sale or use on emission-controlled vehicles except when used as a direct
replacement part matching OEM specification.
potential ignition sources. Extinguish all open flames, prohibit smoking and
eliminate all sources of ignition in the area of the vehicle and workspace before
proceeding with the installation. Ensure you are working in a well ventilated area
with an approved fire extinguisher nearby.
Installation of this product requires modification to a fuel tank/ the fuel
system, failure to satisfy all safety considerations will result in fire, explosion,
injury and/or loss of life to yourself and/or others. All fuel system components
MUST be located as far from heat sources as possible, like exhaust, engine block,
etc.
due to incorrect maneuvering or technical errors. A falling object can cause
injury and/or loss of life to yourself and/or others. When working under the
vehicle, always use stands, and ensure that the ground or floor is stable and
level. Never crawl under a vehicle which is only supported by a jack.
pressure has been relieved. Refer to the appropriate vehicle service manual for
the procedure and precautions for relieving the fuel system pressure
appropriate safety apparel. A drilling operation will cause flying metal chips.
Flying metal chips can cause eye injury.
Installation of this product requires detailed knowledge of automotive systems
and repair procedures. We recommend that this installation be carried out by a
qualified automotive technician. Careless installation of this product can result in
damage to the product, injury or loss of life to yourself and/or others.
Always be aware of flammable situations. Drilling and grinding can be
Mechanical and hydraulic lifting devices can tip over or lower accidentally
The fuel system is under pressure. Do not open the fuel system until the
When installing this product always wear safety glasses and other
AEROMOTIVE
Part # 11191/11192/11195/11196
Product Description
INSTALLATION INSTRUCTIONS
WARNING!
WARNING!
WARNING!
WARNING!
CAUTION!
CAUTION:
.
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Summary of Contents for Aeromotive 11196
- Page 1 AEROMOTIVE Part # 11191/11192/11195/11196 Product Description INSTALLATION INSTRUCTIONS This product is not legal for sale or use on emission-controlled vehicles except when used as a direct replacement part matching OEM specification. WARNING! Always be aware of flammable situations. Drilling and grinding can be potential ignition sources.
- Page 2 6. Using minimum of 3/4” ID or AN-12 fuel line, connect the fuel tank sump outlet to a 100-micron fuel strainer (Aeromotive P/N 12302). Using the same size fuel line connect the fuel filter outlet to the fuel pump inlet or, if you are...
- Page 3 7. Using AN-12 fuel line, connect the fuel pump outlet to a 10 micron post fuel filter (Aeromotive P/N 12339). You can attach the filter directly to the fuel pump utilizing an ORB-10 to AN-12 fitting (Aeromotive P/N 15642) and 2 sealing o- rings (AN-10 o-ring pack Aeromotive P/N 15623, AN-12 o-ring pack Aeromotive P/N 15624).
- Page 4 Note: Be sure to route all electrical wires clear of any moving suspension or drivetrain components and any exhaust components! Protect wires from abrasion and road obstructions or debris. 9. Make sure you use stranded, insulated copper wire, in the sizes shown, with matching crimp-type connectors for all connections.
- Page 5 MODE 1 – TPS or Other 0-5VDC Input Control Aeromotive recommends the “Mode 1” control method where the 0-5VDC signal input is tied to a Throttle Position Sensor using the output wire to the ECU. The intent for this control is to reduce the fuel pump output (and thus the amount of returned fuel flow) during low throttle opening (low engine demand) to reduce excess recycling of fuel to help keep fuel tank temperatures low.
- Page 6 USER SUPPLIED +12VDC Switch MODE 4 – Switched Speed On - Demand from Low to High Mode 4 can be activated by any relay or switch providing 5VDC or higher to the control wire. A relay for this purpose could be activated using the programmable output from a tunable ECU, or via a boost or WOT switch connected to 12VDC to name a few examples.
- Page 7 NOTE: When installing a new fuel system, the system will be contaminated from manufacturing and assembly. This contamination will be stopped by the Aeromotive P/N 12339 post filter. Change the post filter element after 100 miles to insure pump/system life (filter element part # 12639).
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Page 8: Fuel System Troubleshooting
A sumped fuel tank or fuel cell sumped fuel tank or is required for proper product a fuel cell? performance, refer to Aeromotive tech bulletin #802 Is the fuel line going to the “Pickup tubes -vs- sumped engine compartment tanks” for specific details. - Page 9 Fuel Filtration: Selecting the correct filter to prevent lean-out and pump failure. STOP!! If you are selling or installing a fuel filter on the inlet of an Aeromotive fuel pump, be certain you do not use a filter that causes more problems than it solves. For pump inlet filtration, use only Aeromotive 100-micron P/N #12304, #12302 or an acceptable equivalent (see specifications below).
- Page 10 Don’t use fuel lines smaller than the pump ports. Don’t use fuel tank pick-ups or tank outlets smaller than the line. What about a fine filter? They are also necessary, but must be installed on the outlet side of your Aeromotive fuel pump, never on the inlet. Options include the Aeromotive 10-micron (replaceable element) fabric filter assemblies P/N #12301 and P/N #12310, and the new, high-flow 40-micron (cleanable element) stainless steel filter assembly P/N #12335.
- Page 11 However, excepting the very top element which is there for comparison, none of the above belong in any system featuring an Aeromotive fuel pump and certainly not any car, boat, truck, etc. that features an engine worthy of such a pump.
- Page 12 Shipping & Returns • Aeromotive Inc. 10955 Mill Creek Road Lenexa, KS 66219 General Inquiries and Tech Line: (913) 647-7300 General Email: info@aeromotiveinc.com Tech Email: tech@aeromotiveinc.com The Aeromotive Tech Lines are open Monday through Friday from 9:30AM to 5:00PM Central Standard Time.
- Page 13 AEROMOTIVE, INC. LIMITED WARRANTY This Aeromotive Product, with proof of purchase dated on or after January 1, 2003, is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase.
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