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This product is not legal for sale or use on emission-controlled vehicles except when used as a direct
replacement part matching OEM specification.
potential ignition sources. Extinguish all open flames, prohibit smoking and
eliminate all sources of ignition in the area of the vehicle and workspace before
proceeding with the installation. Ensure you are working in a well ventilated area
with an approved fire extinguisher nearby.
Installation of this product requires modification to a fuel tank/ the fuel
system, failure to satisfy all safety considerations will result in fire, explosion,
injury and/or loss of life to yourself and/or others. All fuel system components
MUST be located as far from heat sources as possible, like exhaust, engine block,
etc.
due to incorrect maneuvering or technical errors. A falling object can cause
injury and/or loss of life to yourself and/or others. When working under the
vehicle, always use stands, and ensure that the ground or floor is stable and
level. Never crawl under a vehicle which is only supported by a jack.
pressure has been relieved. Refer to the appropriate vehicle service manual for
the procedure and precautions for relieving the fuel system pressure
appropriate safety appeal. A drilling operation will cause flying metal chips. Flying
metal chips can cause eye injury.
Installation of this product requires detailed knowledge of automotive systems
and repair procedures. We recommend that this installation be carried out by a
qualified automotive technician. Careless installation of this product can result in
damage to the product, injury or loss of life to yourself and/or others.
2020+ Jeep Gladiator with Hellcat™ Engine Swap
Always be aware of flammable situations. Drilling and grinding can be
Mechanical and hydraulic lifting devices can tip over or lower accidentally
The fuel system is under pressure. Do not open the fuel system until the
When installing this product always wear safety glasses and other
AEROMOTIVE
Part # 18078
Pump Assembly
INSTALLATION INSTRUCTIONS
WARNING!
WARNING!
WARNING!
WARNING!
CAUTION!
CAUTION:
.
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Summary of Contents for Aeromotive 18078
- Page 1 AEROMOTIVE Part # 18078 2020+ Jeep Gladiator with Hellcat™ Engine Swap Pump Assembly INSTALLATION INSTRUCTIONS This product is not legal for sale or use on emission-controlled vehicles except when used as a direct replacement part matching OEM specification. WARNING! Always be aware of flammable situations. Drilling and grinding can be potential ignition sources.
- Page 2 EFI Application • Supply – Male ORB-10 to AN-8 Male Flare straight fitting (i.e. Aeromotive P/N 15610 or equivalent). • Return – Male ORB-8 to AN-8 Male Flare straight fitting (i.e. Aeromotive P/N 15607 or equivalent).
- Page 3 Fuel Baffle Foam Baffle Check Valves (5) OEM Fuel Level Sender Siphon Adapter Hose Fuel Level Sender Bracket Fuel Pump Assembly Fuel Level Sender Bracket Nuts (2 - 10-24)
- Page 4 8. Insert Check Valves into Fuel Baffle. Insert the tapered end of the Check Valve from the inside of the Fuel Baffle through each of the 5 holes. Push the Check Valve through the hole until it is retained by the small groove. 9.
- Page 5 OEM Siphon Pickup Tube (5/16” Quick Connect) Gas Recirc Line Connector (5/16” Quick Connect) Tank Vent Line (5/8” Quick Connect) 11. Once Siphon Adapter Hose is connected to the OEM siphon pickup tube, insert the Foam/Fuel Baffle/Check Valve assembly into the tank. The Foam and Fuel Baffle assembly should be concentric with the OEM fuel pump assembly hole.
- Page 6 12. Pull the Siphon Adapter Hose up and over the Foam and Fuel Baffle assembly with the end sticking out of the fuel pump hole. 13. Carefully remove the OEM Fuel Level Sender from the OEM fuel pump assembly. 14. Cut the OEM connector off of the Fuel Level Sender, leave as much wire length as possible. 15.
- Page 7 Install quick disconnect connectors on OEM Fuel Level Sender wires. 16. Install OEM Fuel Level Sender on Fuel Level Sender Bracket. First remove the Fuel Level Sender Retainer from the Bracket by loosening the two 6-32 screws/nuts. Once the retainer is removed, slide the OEM Fuel Level Sender onto the bracket by lining up the grooves on the side of the OEM Fuel Level Sender with the “legs”...
- Page 8 18. Loosely insert the Fuel Level Sender Bracket/Sender assembly into the tank over the top of the Foam assembly, the Level Sender should be pointing towards the front of the tank. Once inserted, let the Fuel Level Sender Bracket attachment flange hang on the edge of the hole as shown in the following images. 19.
- Page 9 21. Connect the Gas Recirc Line to the 5/16” quick connect fitting on the underside of the Fuel Pump Assembly outlet cap, then connect the Tank Vent Line to the 5/8” quick connect fitting on the underside of the Fuel Pump Assembly outlet cap.
- Page 10 23. Push the Fuel Level Sender wires back into the tank, ensure they are not sticking out of the tank and will get pinched between the tank surface and the outlet cap. 24. Connect the Fuel Level Sender Bracket to the underside of the Fuel Pump Assembly outlet cap. To do this, pick up on the Fuel Level Sender Bracket mounting flange and line up with the 2 –...
- Page 11 If not using the suggested MOPAR PWM harness, an EFI bypass fuel pressure regulator will be required for system operation (i.e. Aeromotive 13134 with 75-120 psi spring installed). A return line to the fuel tank will be required if using a bypass regulator. See MOPAR HELLCAT™ Engine Kit Instructions for required fuel system pressure.
- Page 12 Sales & Returns Aeromotive Inc. 11414 W 79th Street. Lenexa, KS 66214 General Inquiries and Tech Line: (913) 647-7300 General Email: info@aeromotiveinc.com Tech Email: tech@aeromotiveinc.com The Aeromotive Tech Lines are open Monday through Friday from 9:30AM to 5:00PM Central Standard Time.
- Page 13 AEROMOTIVE, INC. LIMITED WARRANTY This Aeromotive Product, with proof of purchase dated on or after January 1, 2003, is warranted to be free from defects in materials and workmanship for a period of one year from the original date of purchase.
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