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SECTION 1 GENERAL
Group 1 Safety hints ------------------------------------------------------------------------------------------------------ 1-1
Group 2 Specifications -------------------------------------------------------------------------------------------------- 1-4
Group 3 Periodic replacement -------------------------------------------------------------------------------------- 1-13
Group 1 Major components ----------------------------------------------------------------------------------------- 2-1
Group 2 Removal and installation of unit -------------------------------------------------------------------- 2-2
Group 1 Structure and operation --------------------------------------------------------------------------------- 3-1
Group 2 Troubleshooting ---------------------------------------------------------------------------------------------- 3-4
Group 3 Disassembly and assembly -------------------------------------------------------------------------- 3-6
Group 1 Structure and function ------------------------------------------------------------------------------------ 4-1
Group 1 Structure and function ------------------------------------------------------------------------------------ 5-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------ 5-12
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 5-15
Group 1 Structure and function ------------------------------------------------------------------------------------ 6-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------ 6-13
Group 3 Disassembly and assembly --------------------------------------------------------------------------- 6-17
Group 1 Component location --------------------------------------------------------------------------------------- 7-1
Group 2 Electrical circuit ----------------------------------------------------------------------------------------------- 7-2
Group 3 Electric components --------------------------------------------------------------------------------------- 7-3
Group 1 Structure ---------------------------------------------------------------------------------------------------------- 8-1
Group 2 Operational checks and troubleshooting ------------------------------------------------------ 8-3
Group 3 Adjustment ------------------------------------------------------------------------------------------------------ 8-6
Group 4 Removal and installation -------------------------------------------------------------------------------- 8-8
CONTENTS
CONTENTS
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Table of Contents
Troubleshooting
Related Manuals for Hyundai 18BCS-9
Summarization of Contents
Section 1 General
Group 1 Safety Hints
Essential safety precautions for forklift operation and maintenance.
Group 2 Specifications
Technical specifications for different forklift models.
Group 3 Periodic Replacement
Schedule for replacing consumable parts for safety and performance.
Section 2 Removal & Installation of Unit
Group 1 Major Components
Identification and illustration of key forklift components.
Group 2 Removal and Installation of Unit
Procedures for disassembling and assembling major units.
Section 3 Power Train System
Group 1 Structure and Operation
Explanation of the drive unit's structure and operational principles.
Group 2 Troubleshooting
Common power train issues, their causes, and solutions.
Group 3 Disassembly and Assembly
Detailed steps for gearbox disassembly and reassembly.
Section 4 Brake System
Group 1 Structure and Function
Overview of the brake system's structure, function, and specifications.
Section 5 Steering System
Group 1 Structure and Function
Outline and hydraulic circuit of the steering system.
Group 2 Operational Checks and Troubleshooting
Maintenance checks and troubleshooting guide for the steering system.
Group 3 Disassembly and Assembly
Procedures for disassembling and assembling the steering unit.
Section 6 Hydraulic System
Group 1 Structure and Function
Hydraulic circuit diagrams and operational explanations for various functions.
Group 2 Operational Checks and Troubleshooting
Maintenance checks and troubleshooting for hydraulic components.
Group 3 Disassembly and Assembly
Step-by-step guide for hydraulic gear pump disassembly and assembly.
Section 7 Electrical System
Group 1 Component Location
Visual guide to the location of electrical components on the forklift.
Group 2 Electrical Circuit
Detailed electrical circuit diagram for the forklift.
Group 3 Electric Components
Description of the functions of electric components, including battery system.
Section 8 Mast
Group 1 Structure
Explains the structural components of the 3-stage mast.
Group 2 Carriage, Backrest and Fork
Details the structure of the carriage, backrest, and fork assembly.
Group 3 Adjustment
Procedures for adjusting mast load rollers and back up liners.
Group 4 Removal and Installation
Instructions for removing and installing mast-related components.
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