Starrett Galileo EZ300 Manual

Standard series video metrology systems
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®
Galileo
Standard Series Video Metrology Systems
EZ200 / MV200, EZ300 / MV300, AV200, AV300
User Manual
Starrett Kinemetric Engineering
26052 Merit Circle, Suite 103
Laguna Hills, CA 92653, USA
www.starrettkinemetric.com
Phone: (949) 348-1213
Fax: (949) 582-804

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Summarization of Contents

Preface
Welcome
Welcome message and introduction to the Galileo Video Metrology System manual.
Safety Symbols & Terminology
Explains safety symbols and terms used in the manual for user safety and equipment protection.
Warranty Information
Details the one-year warranty against defects in material and workmanship, coverage, and exclusions.
Disclaimer of Liabilities
States the L.S. Starrett Company's liability limitations regarding the documentation and hardware.
Copyright & Trademark Information
Lists registered trademarks of Microsoft Corporation and Heidenhain Corporation.
Product Introduction
Components: Manual Systems
Overview of components for manual Galileo metrology systems with QC300 DRO, QC5000, or M3 controllers.
Components: CNC QC5000 System
Details components of the Galileo CNC QC5000 System, including motorized stages and controllers.
Illumination Sources
Describes available lighting options for Galileo systems: quartz halogen, LED, and quad lamp illuminators.
Environmental Considerations
Specifies environmental requirements for system operation, including temperature and humidity.
Safety Considerations
Provides essential safety guidelines for general, electrical, and mechanical aspects of the system.
System Specifications
Outlines physical dimensions, system travel, accuracy, and resolution specifications.
Physical Dimensions
Details the physical dimensions of the metrology stage and workstation, including recommended clearance.
System Travel, Accuracy and Resolution
Presents specifications for system travel range, accuracy (X, Y, Z axes), and reading resolution.
Quadra-Chek DRO Manual System Connections
Illustrates and lists connection details for Quadra-Chek DRO manual system configurations.
M3 Touchscreen PC Manual System Connections
Diagrams and lists cable connections for M3 Touchscreen PC manual system configurations.
QC5000 CNC System Connections
Details cable and connection schemes for QC5000 CNC systems, including labeling conventions.
Stage Tooling Diagrams
Provides diagrams for stage tooling plates, showing bolt-hole placement and size for fixturing.
Installation Procedures
Required Tools
Lists the necessary tools required for uncrating and installing the metrology system.
Uncrating and Placement
Uncrating procedures and guidelines for workstation placement and leveling.
System Component Placement
Instructions for placing system components like controllers and PC on the workstation.
Cable Attachment
Procedure for attaching controller cables and mounting lighting units.
Power Connection
Steps for connecting power to all system components safely.
Initial Setup
Steps to verify proper mechanical and measurement function before use.
Operation Guide
Manual Series Operation
Details the operation procedures for manual series metrology systems.
Manual Series Controls and Adjustments
Covers power, X-Y-Z positioning, focus, zoom, camera, and Z-axis slide adjustments.
Manual Series DRO Interfaces
Explains metrology interfaces for QC320 (2D) and QC321 (2D/3D) DRO units.
CNC Series Operation
Details the operation procedures for CNC series metrology systems.
CNC Series Power, Homing, and Controls
Covers CNC power, homing, joystick/trackball, focus, and lighting controls.
CNC Series Display Monitor Control
Discusses control of the 24" diagonal flat-screen color LCD monitor for CNC systems.
CNC Series QC5000 Metrology Software
Introduction to the Heidenhain QC5000 metrology software for CNC Galileo systems.
QC5000 Software Features
Details magnification, lighting, part image, probes, results, and features list within QC5000.
QC5000 Software Programming
Covers measuring features as walk-up or programmed tasks using QC5000 software.
General Operating Considerations
Provides general guidance for operating the metrology system effectively.
Lighting, Magnification, and Focus Guidance
Offers advice on lighting, magnification, and focus for optimal measurement accuracy.
Part Fixturing Importance
Emphasizes secure part fixturing and alignment for accurate measurements.
System Maintenance
Daily Inspections
Outlines daily checks for safety, functionality, and environmental conditions of the system.
Optical Alignment Verification
Explains how to verify optical alignment (parfocality, parcentricity, squareness) for accurate measurements.
Parfocality, Parcentricity, and Squareness Checks
Details procedures for checking parfocality, parcentricity, and squareness of optical alignment.
Calibration Verification
Guidance on periodically verifying system calibration using a standard artifact.
Calibration Verification Procedure
Step-by-step procedure for validating the system's calibration using a verification standard.
Cleaning Procedures
Guidelines for cleaning external surfaces, optics, and mechanical parts.
Lubrication and Auxiliary Lens
Covers lubrication of lead-screws and replacement of auxiliary lenses.
Bulb Replacement
Procedure for safely replacing system bulbs, including safety warnings and handling instructions.
Periodic Calibration and Maintenance Service
Recommendation for periodic servicing and calibration every six months for optimal function and accuracy.
Glossary
Glossary Terms A-F
Definitions of Accuracy, Auxiliary Lens, Auxiliary Light, Axis, AV, Blooming, CCD, CNC, DRO, FOV.
Glossary Terms M-P
Definitions of MAG (Magnification) and Pixel (Picture Element).

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