Related Manuals for Magni TH 5,5.24
Summarization of Contents
Preface
Important information regarding safety
Crucial safety information and precautions for operating and maintaining the vehicle.
Information regarding this Manual
Guidelines on the use, technical specifications, and updates of the operator's manual.
Safety and Warnings Section
Symbols and safety labels
Identifies the location and meaning of safety symbols and labels on the vehicle for hazard awareness.
Engine compartment hazards
Details hazards and safety precautions associated with the engine compartment, including high pressure and hot surfaces.
Component safety warnings
Safety advice for hot surfaces, radiator, fan, and outrigger ground pressure.
Operational safety warnings
Warnings about operating area hazards like crushing, standing under loads, and accessory approach.
Road safety and general hazards
Covers speed limits, general danger information, electrical hazards, and PPE.
Fluid handling and asbestos safety
Safety measures for pressurized fluids, liquid ejection, and handling of potential asbestos.
Mechanical and thermal hazards
Precautions against cuts, crushing, burns from hot components, oils, coolants, and battery safety.
Fire and explosion prevention
Guidelines on preventing fires and explosions from fuel, electrical systems, and flammable materials.
AdBlue system safety
Information on AdBlue properties, temperature effects, storage, and disposal safety.
Engine regeneration safety
Safety precautions during engine regeneration, focusing on burn and fire hazards.
Pre-operation safety checks
Essential checks before operation including training, site inspection, vehicle condition, and safety devices.
Operator comfort and exposure
Details on sound pressure and vibration levels in the cab for operator comfort and safety.
Operator protection and ROPS/FOPS
Ensuring operator safety through protective structures and devices, with warnings on tampering.
Safety device integrity
Procedures for checking and maintaining safety devices, ensuring their proper function for accident prevention.
Vehicle safety systems
Overview of present safety devices and details on the emergency hydraulic pump operation.
Residual risks and fault diagnosis
Identifies various residual risks like hot fluids, electrocution, and generic faults requiring diagnosis.
System integrity and misuse prevention
Safety procedures for braking accumulators and warnings against foreseeable misuse of the vehicle.
Vehicle Description Section
Vehicle identification
Details on vehicle identification plates, serial numbers, and chassis markings.
Protective structure labels
Location and purpose of ROPS/FOPS certification labels inside the cab.
Component identification plates
Details on transmission, axles, and acoustic power plates.
Vehicle features and lighting
Description of headlights, tail lights, work/emergency lights, and rear view mirrors.
Equipment attachment and securing
Details on quick-fit couplings, shear pin housing, and anchoring points for equipment and transport.
Cab features and access
Information on the tow hook, optional work lights, and cab door/window operation.
Driver's seat adjustment and safety
Covers rear window, emergency exit, seat adjustment, suspension, and longitudinal positioning for comfort.
Seat adjustments and safety features
Details on seat surface/backrest tilting, seat belt use, safety key container, and air vents.
Cab interior features
Information on the vehicle radio and ceiling lights within the cab.
Safety sticker key
Provides a reference key for sticker codes, descriptions, and their corresponding numbers on vehicle diagrams.
Technical Specifications Section
Engine specifications
Details on engine series, thermodynamic cycle, architecture, power, displacement, and performance parameters.
Transmission specifications
Information on transmission type, maximum pressure, number of gears, and reverse gear.
Vehicle systems specifications
Covers hydraulic, electrical, axles, and brake system specifications.
Operating conditions and performance
Details climatic conditions, tyre specifications, and vehicle performance data like speed and capacity.
Vehicle dimensions
Provides dimensional data (A-I) for different vehicle models in mm and inches.
Visibility data (TH 6.20-0)
Visualisation of direct, indirect, and obscured visibility zones for the TH 6.20-0 with a load.
Visibility data (TH 6.20-0, hanging load)
Visualisation of visibility zones for the TH 6.20-0 with a hanging load.
Visibility data (TH 5,5.24-0)
Visualisation of visibility zones for the TH 5,5.24-0 with a load.
Visibility data (TH 5,5.24-0, hanging load)
Visualisation of visibility zones for the TH 5,5.24-0 with a hanging load.
Operation
Vehicle controls overview
Introduction to vehicle controls including steering column adjustment, ignition, and light/wiper selectors.
Driving controls
Details on horn operation, wipers/washers, parking brake engagement/disengagement, and hazard lights.
Operator interface and transmission
Covers pedals, steering modes, joystick operation, and transmission selector.
Driving modes and joystick functions
Explains drive speed modes and provides detailed instructions for joystick movements.
Boom and traversing controls
Instructions for front axle traversing and controlling boom head hydraulic functions and accessories.
Cab controls and levelling
Covers dashboard functions like USB socket, emergency stop, and on-wheel levelling procedures.
Outrigger control systems
Explains control methods for outriggers via dashboard buttons and the multiple function display.
Safety system exclusion and connectivity
Procedures for excluding safety systems and information on the double USB socket for accessories.
Multiple function display operation
Guide to using the multiple function display, including browsing pages and understanding button states.
Display navigation and adjustment
Methods for browsing display pages via touch or controller and adjusting panel intensity.
Display indicators and warnings
Explanation of graduated indicators and a list of indicator lights for system status and warnings.
Display pages for operation
Details on front axle traversing indicator, vehicle levelling, outriggers page, and load control page.
Load control and configuration
Covers boom configuration, interactive load chart, and load percentage indicators for safe operation.
Movement limitation settings
Details on the limits page for setting movement restrictions and the procedure for working height limitation.
Hydraulic movement speed adjustment
Procedures for adjusting hydraulic movement speeds and activating speed limitation functions.
Cab controls and functions
Details on air conditioning, work lights, four-wheel drive release, and optional boom suspension.
Engine and accessory electronic controls
Covers engine rpm control, radio activation, 24V socket, auxiliary functions, and cooling fan inversion.
Remote operation
Information regarding the use of optional radio controls for remote vehicle operation.
Before Starting the Engine
Pre-start visual inspection
Importance of thorough visual inspection before each start-up to check for leaks, wear, and damage.
Safe vehicle access
Safety procedures for mounting and dismounting the vehicle using steps and handles.
Driver's seat adjustment and safety
Guidelines for adjusting the driver's seat and checking its safety sensor for correct operation.
Starting the Engine
Normal start-up procedure
Step-by-step procedure for starting the engine in standard ambient temperatures.
Extreme climate start-up
Recommendations for starting the engine in cold climates using supplementary devices.
Jumper cable start-up procedure
Detailed instructions for safely starting the vehicle using jumper cables and battery precautions.
After Start-up and Driving
Post-start engine checks
Checks on indicators, lights, diagnostics, and engine warm-up after starting.
Releasing the parking brake
Procedure for safely releasing the parking brake before moving the vehicle.
Driving the vehicle
Guidelines for driving the vehicle with an accessory, load limits, and safety precautions.
Operating Techniques
Electricity safety
Warning about operating near electricity lines and maintaining a safe distance.
Vehicle stability precautions
Conditions for ensuring vehicle stability, including tyre pressure and levelling.
Fitting equipment safely
Instructions for correctly fitting attachments, ensuring shear pin presence, and avoiding detachment.
Equipment Handling and Load Management
Hydraulic shear pin operation
Procedure for operating the hydraulic shear pin and confirming equipment attachment.
Disassembling equipment
Steps for safely removing and detaching equipment from the vehicle.
List of compatible accessories
List of approved accessories for telescopic handler models and dealer contact for information.
Handling loads safely
Guidelines for monitoring load percentage and handling alarms during load operations.
Load Positioning and Stability
Centre of gravity of the load
Importance of knowing load weight and center of gravity for stability and safety.
Picking up a load from the ground
Procedure for picking up loads from the ground, including fork adjustment and crushing hazard warnings.
Taking a load from a height
Procedure for taking loads from a height while the vehicle is on tyres, ensuring stability.
Load Movement and Stability
Bringing load to transport position
Steps for configuring the vehicle and load for safe transport position.
Placing a load at height
Procedure for placing loads at height while the vehicle is on tyres, ensuring stability.
Load Handling Procedures
Picking up and placing hanging loads
Safety instructions for handling hanging loads, focusing on stability and overturning risks.
Moving with a hanging load
Precautions for moving the vehicle with a hanging load, including speed limits and load swinging.
Load Stability and Visibility
Moving the centre of gravity
Ensuring operational safety by maintaining longitudinal and transverse balance to prevent overturning.
Visibility considerations
Recommendations for maintaining good visibility around the vehicle for safe operation.
Traversing over sloping ground
Safety precautions for operating on slopes, including movement direction and load positioning.
Operational Conditions
Climatic conditions of use
Operating and storage temperature, humidity, and altitude limits for vehicle use.
Using the vehicle in snow
Safety precautions and speed reduction when operating in snowy or icy conditions.
Using the vehicle in wind
Factors affecting vehicle stability and load handling due to wind speed.
Parking and Leaving the Vehicle
Parking position
Vehicle configuration for parking and routine maintenance, including outriggers and boom.
Stopping the vehicle
Procedure for stopping the vehicle on level ground or slopes and applying the parking brake.
Leaving the vehicle
Steps for securing the vehicle after shutdown, including key removal and battery disconnect.
Transport Information
Shipping the vehicle
Considerations for vehicle weight, dimensions, and securing during transport.
Driving the vehicle on the road
Conformity to road travel codes, use of two steering wheels, and boom position.
Lifting and anchoring the vehicle
Procedures for safe lifting and anchoring of the vehicle for transport, including equipment and chocks.
Towing the Vehicle
General towing precautions
Warnings about incorrect towing procedures and the need for manual brake/steering control.
Manual reverse gear positioning
Procedure for manually setting the reverse gear to neutral in case of hydraulic failure.
Maintenance
General information and tightening torques
Guidelines on component fitting, bolt/thread condition, cleaning, and tightening torque tables.
Washing procedures
Caution against using high-pressure water jets on electrical and hydraulic elements during cleaning.
Tyre specifications and inflation
Instructions for using approved tyres, inflation pressures, and safety for nitrogen inflation.
Fusebox layout and references
Diagram of the fusebox with references, colours, and descriptions for relays and fuses.
Relay and fuse references
Detailed list of relay/fuse references, colours, and their corresponding functions.
Relay box diagrams and descriptions
Diagrams and descriptions for relay boxes X100, X101, X102, and their respective relays.
Fuse box diagrams and descriptions
Diagrams and descriptions for fuse boxes X102, X103, and their respective fuses.
Fuse box diagrams and descriptions (cont.)
Diagrams and descriptions for fuse boxes X105, X106, and their respective fuses.
Fuse and pin out references
Detailed list of fuse positions, pin outs, colours, and functions for control units.
Fuse and pin out references (cont.)
List of fuse positions, pin outs, colours, and functions for setup, sensors, and operator panel.
Liquids, lubricants and spare parts
Recommended liquids and lubricants for routine maintenance, including types, strengths, and capacities.
List of spare parts
List of recommended spare parts for routine maintenance, including description, quantity, and code.
Maintenance Schedule
Recommended maintenance intervals and actions based on operating hours or time periods.
Transmission shaft lubrication and checking
Procedures for lubricating universal joints and checking cardan shaft screw tightness.
Axles lubrication and checking
Procedures for lubricating oscillation bushes and levelling cylinder pins on axles.
Telescopic boom chains maintenance
Instructions for checking, lubricating, adjusting, and replacing telescopic boom chains.
Transmission belt maintenance
Procedure for checking and adjusting transmission belt tension and replacement steps.
Engine oil maintenance
Procedures for checking, changing engine oil, and replacing the lubrication oil cartridge.
Fuel prefilter and filter maintenance
Instructions for emptying water containers, replacing fuel filter cartridges, and bleeding the fuel system.
AdBlue filter replacement
Procedure for replacing the AdBlue supply pump filter cartridge with safety warnings.
Coolant system checks and bleeding
Procedures for checking coolant level and concentration, and bleeding the cooling system.
Hydraulic oil system maintenance
Procedures for checking and replacing hydraulic oil and filter, including boom operation for circulation.
Gear oil maintenance
Procedures for checking and replacing oil in two/three-speed reduction gears and wheel reduction gears.
Steering elements lubrication
Lubrication of wheels rotation pins and ball joints for steering elements.
Engine air filter replacement
Procedure for replacing the primary and safety engine air filter cartridges.
Cab air filter replacement
Procedure for accessing and replacing the cab air filter.
Telescopic boom sliding blocks maintenance
Instructions for checking, lubricating, and adjusting sliding blocks on the telescopic boom.
Telescopic boom pins lubrication
Lubrication of pins on movable parts of the telescopic boom, including rotation pulleys and cylinder pins.
Engine radiator cleaning
Methods for cleaning the engine radiator using compressed air or pressurized water.
Wheels maintenance
Procedures for checking tyre pressure, tightening wheel nuts, and replacing wheels.
Fuel tank maintenance
Instructions for refuelling and cleaning the fuel tank, including drainage and rinsing.
Windscreen washer liquid tank filling
Procedure for filling the windscreen washer liquid tank.
Outriggers lubrication
Procedure for lubricating rotation pins and hydraulic cylinder pins on the outriggers.
Troubleshooting
Engine start-up issues
Troubleshooting for engine not starting or starting difficulty, no rotation, or immediate shutdown.
Engine irregular operation
Diagnosing causes for irregular engine operation, such as cold engine, leaks, or incorrect adjustments.
Engine excessive noise and reduced power
Troubleshooting for engine noise issues, reduced power, and causes like belt slip or fuel problems.
Engine performance issues
Diagnosing causes for engine not reaching max RPM or experiencing excessive vibrations.
Exhaust fumes diagnosis
Troubleshooting for black or white fumes at the exhaust, indicating issues like air intake or oil contamination.
AdBlue/UREA system restrictions
Understanding power reduction triggers due to AdBlue system malfunctions, low level, or errors.
Catalyst efficiency and system errors
Troubleshooting low catalyst efficiency, manipulated systems, and general system errors affecting power.
Fuel and oil consumption issues
Diagnosing causes for excessive fuel consumption and fuel/oil leaks from the drainage system.
Lubricant system issues
Troubleshooting for excessive lubricant consumption, contamination, low pressure, or excessive pressure.
Coolant system issues
Diagnosing causes for coolant leaks, overheating, or coolant not circulating at the required temperature.
Aerial platform recovery in case of failure
Procedures for recovering the aerial platform to the ground in case of hydraulic or electrical faults.
Reference Information
Leaving the vehicle unused for long periods
Operations to keep the vehicle in good condition when left unused for over 30 days.
Leaving the vehicle unused for less than 12 months
Protective measures for vehicles unused for less than 12 months, including battery and fluid checks.
Leaving the vehicle unused for less than 36 months
Additional protective measures for vehicles unused for 12-36 months, including engine run-in.
Reusing the vehicle
Procedure for preparing the vehicle for reuse after a period of inactivity, including fluid and battery checks.
Dismantling and disposal of the vehicle
Information on vehicle dismantling and scrapping procedures according to regulatory standards.
Approved equipment guidelines
Warnings against using unapproved equipment and procedures for verifying equipment compatibility.
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