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Magni TH 6.10 Use And Maintenance Manual

Telescopic handlers
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95157_TH610-1_EN.B
12/2023
Use and Maintenance Manual
Telescopic handlers
TH 6.10
Deutz stage IIIA
Deutz stage V

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  • Page 1 95157_TH610-1_EN.B 12/2023 Use and Maintenance Manual Telescopic handlers TH 6.10 Deutz stage IIIA Deutz stage V...
  • Page 2 Data regarding the manual Code 95157_TH610-1 Revision Date 12/2023 Reference regulatory framework This Manual has been drafted in compliance with the main reference standards: Machinery Directive 2006/42/EC; Standard Family EN 1459 “Rough-terrain trucks - Safety requirements and verification”; Standard UNI 10653 “Technical documentation – Quality of product technical documentation”; Standard UNI 10893 “Technical documentation of product –...
  • Page 3 TH 6.10 Deutz Stage IIIA 55.4 kW TH 6.10-D5/D-1 TH 6.10 Deutz Stage V 55.4 kW TH 6.10-D7/A-1 TH 6.10 P Deutz Stage IIIA 74.4 kW TH 6.10-D7/D-1 TH 6.10 P Deutz Stage V 74.4 kW LGPM019B ** Certification number only valid for Italy...
  • Page 4 INDEX INDEX Sound pressure level ..........23 Data regarding the manual ........2 Sound power level ..........23 Reference regulatory framework ......2 Vibration level ............23 PREFACE ..............7 VEHICLE’S IDENTIFICATION ELEMENTS ....24 Manufacturer’s details ..........7 Vehicle plates and marking ......... 24 Important safety information ........

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Multiple function display ........47 “I” and “U” couplings ...........68 Drive page .............. 48 OPERATING TECHNIQUES ......... 69 Graduated indicators ........... 48 Before using the vehicle ......... 69 Levelling indicator ............49 Work area ............... 69 Anti-tipping system indicator ........49 Weather conditions ..........
  • Page 6 INDEX Checking the belt tension ..........96 Replacement ............... 96 Engine oil ..............97 Checking the engine oil level ........97 Changing the engine oil ..........97 Replacing the lubrication oil cartridge ......97 Fuel prefilter ..............98 Fuel filter ..............98 Bleed the fuel supply system........

  • Page 7: Manufacturer's Details

    Failure to heed these warnings may result in serious injury or even death of the operator or other persons. Magni Telescopic Handlers S.r.l. may not be able to foresee all the possible circumstances which can constitute a safety hazard. The warnings contained in...

  • Page 8: Using The Manual

    PREFACE All changes to the documentation are made following Using the manual a controlled process. The different revisions ensure This manual must be considered an integral part of the traceability by associating the manual with the vehicle, and must accompany it throughout its different versions of the product placed on the working life from commissioning to final disposal.

  • Page 9: Symbols Used

    Spare parts For any spare parts, the customer can contact Magni Telescopic Handlers S.r.l. After-Sales Service directly, indicating the vehicle model and its serial no., and order the necessary components and/or devices.

  • Page 10: Ec Declaration Of Conformity

    WARRANTY AND EC DECLARATION OF CONFORMITY EC Declaration of Conformity...

  • Page 11: Warranty

    Telescopic Handlers S.r.l. delivers the Product to the S.r.l. or if the serial numbers have been altered, made Buyer, if the Buyer is a distributor of Magni Telescopic illegible or removed with respect to Magni Telescopic Handlers S.r.l. and delivers the Product to the End Handlers products or if the product has been User.
  • Page 12 WARRANTY AND EC DECLARATION OF CONFORMITY • damage or defects, or any related costs, resulting from work performed by personnel not authorised to service and repair the product by Magni Telescopic Handlers; • damage or defects caused by the use of the product by personnel or operators not authorised, instructed or trained in the use of the product;...

  • Page 13: General Warnings

    GENERAL WARNINGS • Use all appropriate precautions when driving the GENERAL WARNINGS vehicle: ˗ verification of the work area; ˗ verification of the weather conditions; ˗ signal the movement of the vehicle with an Read this manual before using the vehicles acoustic and light signal;...

  • Page 14: Hazards And Safety Instructions

    GENERAL WARNINGS Noise protection Hazards and safety instructions The persons involved in the operational phases on the construction site must become aware of the potential risks present and the safety measures to be followed. Wear hearing protection devices (headphones or earplugs) to Appropriate accident-prevention clothing...

  • Page 15: Electrocution Hazard

    GENERAL WARNINGS Do not use frayed or bent steel cables. Always wear Avoid these hazards while repairing or carrying out protective gloves while handling steel cables. maintenance on the vehicle by discharging the pressure (with the hydraulic levers on the control If a pin is tapped with great force, it may come out of valves) before disconnecting or repairing hoses and its seat suddenly.
  • Page 16 GENERAL WARNINGS Works near power lines Accident prevention in case of thunderstorms with lightning In the case of work to be performed in the presence of power lines, check in advance the availability of adequate safe manoeuvring space. During thunderstorm with lightning, the operator must move away from the vehicle and keep at...
  • Page 17 GENERAL WARNINGS Pressurised air and water Storage of hazardous liquids Pressurised water can cause injury All fuels, most lubricants and tissues, especially some antifreeze liquids accompanied debris. flammable; handle them with care Compressed air can cause injuries. to avoid fire and potential explosion. If water or compressed air is used for cleaning operations, wear...
  • Page 18 Information regarding asbestos In case of contact with any part of the body, rinse immediately with water for at least 15 minutes and Magni Telescopic Handlers S.r.l. products and spare see a doctor immediately. parts are asbestos-free. Using non genuine spare parts can lead to risk of handling products containing AdBlue®...
  • Page 19 Information on the air conditioning system in the cabin The machines built by Magni Telescopic Handlers S.r.l. equipped with an air conditioning system use R- 134a type gas in compliance with point 15 of Annex III of European Regulation no. 517/2014.

  • Page 20: Correct Use

    USE OF THE VEHICLE Check the state and wear of the tyres. If necessary, USE OF THE VEHICLE adjust the inflation pressure. Check the levels of the oil, coolant and fluid. Correct use Check the AdBlue® tank level (if present). Remove all accumulated dirt and debris.

  • Page 21: Reasonably Foreseeable Misuse

    It is strictly forbidden to use the vehicle as a which does not stem from a desire to misuse the ram to demolish structures: Magni Telescopic vehicle; Handlers are not designed to withstand and ˗...

  • Page 22: Safety Devices

    Should you find any anomalies in the safety • Driver’s seat microswitch
(operator seated devices, stop working until the fault has been correctly) repaired (Contact your dealer or Magni • Telescopic Handlers S.r.l. Support Service). Dead Man’s Joystick Button
(manoeuvre enabling button) Check that the symbols and safety stickers •...

  • Page 23: Vibration Level

    USE OF THE VEHICLE Roll-Over Protective Structure (ROPS), Vibration level Falling Objects Protective Structure Hands and arms are subjected to an average weighted (FOPS) acceleration level less than 5 m/s The cab structure is designed, tested and certified The entire body is subjected to an average weighted (Level II) ROPS/FOPS.
  • Page 24 VEHICLE’S IDENTIFICATION ELEMENTS VEHICLE’S IDENTIFICATION ELEMENTS Vehicle plates and marking Cab identification plate The cab identification plate is affixed on the upper ① Manufacturer's plate with vehicle identification crossbar, to the left of the driver. data, located under the right front mudguard ②...
  • Page 25 VEHICLE’S IDENTIFICATION ELEMENTS Transmission pump identification plate Transmission motor identification plate The transmission pump plate is affixed at the bottom The transmission motor plate is affixed to the motor of it, inside the engine compartment, as shown above. on the bottom right hand side of the vehicle. To access it, lie down under the vehicle between the two axles near the right front wheel.
  • Page 26 TECHNICAL PRODUCT INFORMATION Features of the vehicle TECHNICAL PRODUCT The telehandler model is equipped with the following INFORMATION standard elements: • 4-wheel drive and steering of equal size Glossary • Limited slip differential on axle • Steering alignment indicator Front: •...

  • Page 27: Optional Accessories

    • Switching off the batteries from the outside • Protective grilles for cab windows • Wheel chocks The use of unauthorised equipment by Magni Telescopic Handlers S.r.l. entails full liability on the part of the operator in terms of The list of optional accessories is subject to damage to property and injury to persons.
  • Page 28 TECHNICAL PRODUCT INFORMATION General description of the vehicle Front/left side Chassis Diesel tank Cab access ladder Cab access door Electrical system technical compartment, Electrical /hydraulic system technical slewing variable-reach truck and/or AdBlue compartment / cab air filter tank Rear view mirrors Manoeuvre/alarm signal lights Driving and manoeuvring cab Telescopic boom...
  • Page 29 TECHNICAL PRODUCT INFORMATION Rear/right side Hydraulic hose compartment / Emergency pump Tow hook (only for D5/A-D engines) Slewing variable-reach truck rear lighting Counterweight devices Rear axle Engine compartment Front axle Boom lifting jack Equipment swing jack Hydraulic service oil tank...
  • Page 30 TECHNICAL PRODUCT INFORMATION Cab interior (plan view) Steering wheel Air vents Multiple function display Ignition key Anti-tilt limiter override key Wired radio override key on aerial work platform Right joystick Document/device pocket Control dashboard Beverage holder Seat with headrest Radio control seat Brake pedal Accelerator pedal Air blower for the windscreen...
  • Page 31 TECHNICAL PRODUCT INFORMATION Cab interior (front view) Document pocket Battery charger housing for radio control Fuse compartment and operating system USB Rear window breaker hammer seat for emergency exit Emergency key seat with safety glass breaker Vehicle radio hammer Loudspeakers Sunshade Hatch opening lever Door upper portion opening lever...

  • Page 32: Safety Labels

    TECHNICAL PRODUCT INFORMATION Safety labels...

  • Page 33: Engine Compartment

    TECHNICAL PRODUCT INFORMATION Engine compartment Service compartment...
  • Page 34 TECHNICAL PRODUCT INFORMATION Ref. Sticker Code MAGNI Description 90066 Suspended load warning sticker 91579 Electric voltage warning sticker 91580 High pressure fluid warning sticker 91582 Crushing hands warning sticker 91645 Pressure accumulator warning sticker (see manual) 91687 Hot surface warning sticker...
  • Page 35 TECHNICAL PRODUCT INFORMATION Ref. Sticker Code MAGNI Description 91698 Air filter information sticker 91694 Hydraulic fluid level information sticker 92499 Hydraulic fluid filler cap information sticker 91592 Battery disconnection information sticker Information sticker/no open flame in battery 93471 compartment 91693...
  • Page 36 Sticker with key of fuses and relays in the technical 94431 compartment inside the cab To request commercial stickers (e.g. stickers depicting logos, vehicle models, etc.) please take note of the relevant codes and refer to the Magni Telescopic Handlers Spare Parts Department.
  • Page 37 The telescopic handler consists of the following main fault has been repaired (Contact your dealer components: or Magni Telescopic Handlers Support • Service). Chassis made of two steel sheets and reinforcing crossbars made of high-strength alloy steel.

  • Page 38: Door Window

    FEATURES OF THE VEHICLE Always use the steps and handles on the slewing variable-reach truck frame and cab to climb on to or down from the vehicle. Before climbing on to or climbing down from the cab, clean all steps and handles thoroughly.

  • Page 39: Rear Window

    FEATURES OF THE VEHICLE Rear window To open the rear window, act on the handle at its base by turning it to the left; the rear window opens automatically by means of gas springs. To close it, grasp the handle by pulling it towards the inside of the cab and lock it by turning it to the right.

  • Page 40: Driver's Seat

    FEATURES OF THE VEHICLE Adjustments Contact your dealer to have the glass replaced. Driver's seat 1- lever for longitudinal adjustment of the entire vehicle's driver's seat only seat block: act on the appropriate lever to accommodates the driver of the vehicle in the release the translation of the entire seat to most comfortable way possible thanks to the adjustment possibilities listed below, it also...
  • Page 41 FEATURES OF THE VEHICLE 4- lumbar cushion adjustment knob: use the Joystick knob to adjust the depth of the lumbar portion The “TH” vehicles are equipped with a joystick in the of the backrest; cab, near the driver’s seat armrest. The joystick 5- seatbelt lock: once the seatbelt is fastened, controls the main hydraulic movements of the vehicle.

  • Page 42: Joystick Controls

    FEATURES OF THE VEHICLE Joystick controls Steering column The steering column is designed to offer various adjustment possibilities, its position can be adjusted in inclination and depth. The correct position of the steering wheel depends on individual preferences: It must be possible to reach the steering wheel without detaching the shoulders or back from the backrest;...

  • Page 43: Steering Wheel

    FEATURES OF THE VEHICLE Light, window wiper, horn selector. Steering wheel The lever on the left of the steering wheel controls the direction indicators, work lights switch windscreen wipers. Direction indicators To activate the direction indicators: right side: push the lever forwards and upwards, Use the steering wheel to guide the movement of the left side: pull the lever backwards and downwards.
  • Page 44 FEATURES OF THE VEHICLE Windscreen Wipers/Washers Control dashboard The vehicle is equipped with three windscreen wipers; their activation occurs in series and is controlled by the right ring nut closest to the column. Turning it backwards (towards the driver's seat) controls: : all windscreen wipers deactivated;...

  • Page 45: Service Buttons

    FEATURES OF THE VEHICLE acoustic alarm and steady red warning light on the top 2- button not enabled, of the cab to warn of the potentially hazardous 3- LOAD page with all information concerning situation for those working in the area near the the working configuration and active load slewing variable-reach truck.

  • Page 46: Automatic Parking Brake

    FEATURES OF THE VEHICLE • inclination of the telescopic boom in relation to function display comes on to indicate that it has been the horizontal axis less than or equal to 65°. engaged. Pressing the switch to the right will cause the vehicle chassis to incline to the right.

  • Page 47: Multiple Function Display

    At the bottom of the control dashboard, there is a dual functions information subject USB type A and type C power supply socket with 5V permission and authorisation by the Magni output for charging mobile devices such as tablets Telescopic Handlers Service, with and/or smartphones, etc.

  • Page 48: Drive Page

    FEATURES OF THE VEHICLE 15.3 15.3 15.3 Drive page 64.0 64.0 64.0 1400 1400 1400 1260 1260 1260 WINCH 02 WINCH 02 WINCH 02 +2° # 2165160 # 2165160 # 2165160 -2° -2° -2° 5° 5° 5° 5° 4° 4° 4°...

  • Page 49: Levelling Indicator

    FEATURES OF THE VEHICLE On the far right of the display is the graphic and Anti-tipping system indicator numerical fuel level indicator expressed in percent ⑤. Levelling indicator To the right of the levelling indicator is a graduated scale with a numerical value above it that shows, in percentage terms, the load value applied to the The centre of the page shows the active graph equipment installed at the boom end in relation to the...

  • Page 50: List Of Warning Lights And Functions That Can Be Selected In The Drive Page

    FEATURES OF THE VEHICLE List of warning lights and functions that can be selected in the Drive page...
  • Page 51 FEATURES OF THE VEHICLE Low engine oil pressure SCR fault Graphic variation depending on vehicle configuration Low AdBlue level Low beams High beams Left-side direction indicators Hazard lights Right-side direction indicators Road lights Active Start & Stop system Start & Stop system in stand-by High coolant temperature Graphic variation depending on vehicle configuration...
  • Page 52 FEATURES OF THE VEHICLE Presence of moisture in the fuel tank Hydraulic fluid pump filter failure Clogged hydraulic fluid filter Low battery level / Electrical generator failure Transmission failure Manual parking brake engaged Colour variation depending on set braking mode Automatic parking brake engaged...
  • Page 53 FEATURES OF THE VEHICLE Front axle aligned Rear axle aligned Tipping warning Speed indicator - active fast movements Graphic variation depending on the set movement speed mode Active slow- motion speed indicator Outside temperature indicator / Daily time / Vehicle operating hour counter “Fast movements”...
  • Page 54 FEATURES OF THE VEHICLE Cross-reference button to active alarm list page Button for Pick&Carry display “Boom suspension” function activation button “Winter mode” activation button The indicators and selection buttons described here are subject to variations in quantity and position depending on the vehicle models handled and their implementations. The warning lights described here are shown lit, in normal non-use condition they have a dark grey background.

  • Page 55: Speed Of Movements

    Speed of movements → This button is displayed for vehicle models fitted with The hydrostatic transmission of Magni Telescopic Rexroth transmission pumps. In case of failure to Handlers has two speeds: change speed mode or if there is difficulty in engaging •...

  • Page 56: Boom Suspension

    FEATURES OF THE VEHICLE Winter mode In the condition where the front and rear axles are misaligned, it is recommended to initially centre the rear axle by selecting the four- wheel mode; when the specific light 30 on the display comes on, activate the selection of the This function is available only if the specific front steer axle only until alignment.

  • Page 57: Load Page

    FEATURES OF THE VEHICLE when not present or specific load application Load page point for installed equipment. The central portion displays the working area and the dedicated load diagram with an indication of the maximum permissible depth and height limits ①. 1,220 15.3 1.08...

  • Page 58: Flow Rate Diagram In Dynamic View

    FEATURES OF THE VEHICLE Flow rate diagram in dynamic view Limitation of telescopic boom extension The upper portion of the page contains the same information as described in the section on the Load page. In this configuration, the load diagram is self-compiled The central portion is dedicated to the extension according to the position of the load application point limitations of the telescopic boom.

  • Page 59: Hydraulic Movements Speed

    FEATURES OF THE VEHICLE Setting the movement speed limits Lorem ipsum To set hydraulic speed values different from the Extension limitations, once set, remain in factory settings, first select one of the four programme memory; to change the value according to buttons (M1, M2, M3, M4): the selection is highlighted the new operational situation, repeat the by the colour of the chosen button changing from...

  • Page 60: Commands Page

    FEATURES OF THE VEHICLE Auxiliary lighting system Commands page Button ① activates the work lights at the head of the telescopic boom; when activated, the corresponding indicator light 1a lights up. Button ② activates the front work headlights placed on top of the driving cab; when activated, the corresponding indicator light 2nd lights up.

  • Page 61: Radio Control Connection

    This page may vary depending on the optional functions enabled on the vehicle. Press this button to enable the power socket Please contact Magni Telescopic Handlers (optional) present at the top of the boom for supplying Service in case of lack of adequate description.

  • Page 62: Start & Stop

    The following descriptions on the Password pages may differ from vehicle model to vehicle model depending specific configuration. To enable these pages please contact Magni Telescopic Handlers Service. Start & STOP Level 1 password: • clock and 12h/24h format setting, •...

  • Page 63: System Info Page

    FEATURES OF THE VEHICLE Level 3 page: Service compartments for the In addition to the display of Level 1 and 2 page data, vehicle driver • calibration management vehicle's In the cab, there are service compartments to the right functional parameters. of the driver's seat: System Info page document pocket ①,...

  • Page 64: Vehicle Radio

    FEATURES OF THE VEHICLE Vehicle radio The vehicle radio is present on the rear covering of the cab behind the operator’s head. The speakers are present between the driver’s seat and the rear window. The radio is included in the standard vehicle supply.

  • Page 65: Outer Elements

    OUTER ELEMENTS Headlights OUTER ELEMENTS Work and emergency lights The headlights consist of the following lights: • Position light ①, • Low/high beam ②, Above the cab there are: • Direction indicator ③. the red beacon ① which is activated when Selection is controlled by means of the light switch the limiting working conditions are reached lever on the steering column in the cab.

  • Page 66: Additional Cab Work Lights

    OUTER ELEMENTS The vehicle can be equipped with additional LED work lights positioned at the end of the telescopic boom frame: these are managed on the Commands page as described above and shown here. Shear pin housing for interchangeable equipment Additional cab work lights The housing of the shear pin for the quick-fit coupling of the equipment is present in the front part of the...

  • Page 67: Anchoring Points

    OUTER ELEMENTS When using the hook, ensure that the pin is properly Anchoring points secured by the attached steel chain-bound safety cotter pin. Do not tow trailers with a mass greater than that indicated by the specific sticker on the hook for each vehicle model.

  • Page 68: I" And "U" Couplings

    The “I” coupling (with Magni Telescopic Handlers patent) is designed to be more rigid, more compact, in comparison with those of competitors and is designed solely for equipment designed and produced by Magni Telescopic Handlers S.r.l.. (or licensed) with similar coupling.

  • Page 69: Operating Techniques

    OPERATING TECHNIQUES Work area OPERATING TECHNIQUES Before using the vehicle Before each operational phase check that the ground where you are working is capable of Take note of what is already contained in the supporting the weight of the vehicle and the “Correct Use”...

  • Page 70: Climatic Conditions Of Use

    OPERATING TECHNIQUES Near gale Using the vehicle in snowy conditions Magni telescopic handlers can be used up to a wind speed of 36 km/h equal to 10 m/s (5 on the Beaufort scale) measured on the ground. Be careful to use the vehicle and proceed...
  • Page 71 OPERATING TECHNIQUES BEAUFORT WIND SCALE force speed (km/h) speed (mi/h) speed (m/s) wind type wind effects smoke rises vertically; sea surface 0 - 1 0 - 1 > 0.3 calm mirror-like. 1 – 4 1 - 5 0.3 - 1.5 light air wind causes smoke to drift;...

  • Page 72: Road Circulation

    OPERATING TECHNIQUES Before leaving the vehicle, check all the locks: Road circulation • engine compartment; • fuel cap; • cab door; • Check, before proceeding on public roads additional lockable equipment. open to traffic, that the vehicle is properly For long-term stops, turn the battery cut-off switch in approved for the country in which it is to be the engine compartment to switch off the main circuit.

  • Page 73: Equipment Confirmation

    Take the shear pin ① from its housing on the vehicle chassis and insert it in all the way, taking care to align Magni Telescopic Handlers are equipped with an RFID the hole. Complete the procedure by inserting the (Radio...

  • Page 74: Removing The Equipment

    OPERATING TECHNIQUES boom completely to separate the quick-fit coupling from the equipment. Clean the equipment thoroughly. Grease all the pins and movable parts to protect them from corrosion and wear. Remove excess grease to prevent accumulation of dirt. Always keep the equipment protected from...

  • Page 75: List Of Compatible Accessories

    The use of interchangeable equipment not approved on the vehicle by Magni Telescopic Handlers S.r.l. may result in injury or death. Before installing interchangeable equipment on the vehicle, make sure it has been Pin closed→equipment unlocked...

  • Page 76: Handling Of Loads

    OPERATING TECHNIQUES the load oscillations and take utmost caution in Handling of loads handling to avoid excessive shifting of the centre of During load handling operations always display the gravity. load control page to keep the percentage indicator and load chart under control. Picking up a load from the ground with fork attachment plate If the load status indicator is in alarm, make...
  • Page 77 OPERATING TECHNIQUES If possible, lower the load without moving the slewing Taking a load from a height with the vehicle on variable-reach truck. Lift the boom to move the load tyres with fork attachment plate away ④, retract the telescopic boom ⑤ and lower it Put the vehicle perpendicular to the designated load.

  • Page 78: Moving The Centre Of Gravity

    OPERATING TECHNIQUES Position the vehicle at right angles to the load. Placing a load at a height with the vehicle on Approach the load with the telescopic boom tyres completely lowered and retracted. Apply the parking brake and set the reverse gear lever in neutral. Incline the quick-fit coupling downwards ①.

  • Page 79: Visibility

    (using the panoramic rear view mirrors) to check for the Please contact your dealer or the Magni Telescopic possible presence of people, animals, holes, Handlers Service Department for technical support.

  • Page 80: Recovery Of People Carrier Aerial Platform

    ② and ③ enable the below, contact your local dealer or the Magni hydraulic circuits for telescopic boom retraction and Telescopic Handlers Assistance Service.
  • Page 81 OPERATING TECHNIQUES Still with the circuit pressurised, the second operator must work with 9 mm wrenches on the spools shown in the diagram above: the first spool ① enables the hydraulic flow inside the distributor and must always remain in open position; spools ② and ③ enable the hydraulic circuits for telescopic boom retraction and descent, respectively.

  • Page 82: Information Regarding Transport

    INFORMATION REGARDING TRANSPORT INFORMATION REGARDING TRANSPORT Shipping the vehicle Make sure the total weight of the vehicle and transport vehicle comply with the standards and regulations in force in the countries along the route. Ensure that the road chosen has vertical and horizontal margins suitable for the transport vehicle with the vehicle loaded on it.

  • Page 83: Anchoring The Vehicle For Transportation

    INFORMATION REGARDING TRANSPORT Stop the engine and remove the ignition key from the Anchoring the vehicle for transportation switch. Get out of the vehicle and close all windows, doors and compartments. If in doubt, contact your dealer for information and Always check the condition of anchoring assistance.

  • Page 84: Towing The Vehicle

    INFORMATION REGARDING TRANSPORT Go under the vehicle near the front axle. Completely Towing the vehicle loosen the lock nut ① then screw in the adjusting screw ② fully home to disengage the negative control brake. Repeat the procedure on all the four screws on the axle.
  • Page 85 INFORMATION REGARDING TRANSPORT You will hear a click when moving from fully open to fully closed: this position identifies the engagement of the reverse gear in Neutral. When this operation has been carried out, the transmission is disengaged. Pay attention!

  • Page 86: Maintenance

    MAINTENANCE Metric nuts and bolts MAINTENANCE Diameter Tightening torque General information 12 ± 3 Nm Vehicle in maintenance position 28 ± 7 Nm Before carrying out any maintenance operations, 55 ± 10 Nm follow the instructions below: • 100 ± 20 Nm Park the vehicle on level, non-yielding ground.

  • Page 87: Tyres

    The inflation pressures given in the Technical Product Information section are those for cold inflation and Width Tightening torque standard shipment of MAGNI vehicles, and may vary depending on the conditions of use. For more 7.9 mm (0.31 in) 0.9 ± 0.2 Nm information, contact the tyres supplier.

  • Page 88: Inflation With Nitrogen

    Replacing the wheels Movement or falling of the vehicle placed on winch supports can result in serious injury or even death. Only use tyres approved by Magni Telescopic With the vehicle raised, remove the nuts and replace Handlers. the affected wheel.

  • Page 89: Washing

    MAINTENANCE Washing When cleaning the vehicle, avoid the direct use of high pressure water jets on all visible main electrical and hydraulic elements. (E.g. under the cab, on the telescopic boom head, inside the rear cab compartment, on the back of the vehicle, on the valve transducers and on all microswitches in general, etc.).

  • Page 90: Liquids, Lubricants And Spare Parts

    MAINTENANCE Liquids, lubricants and spare parts List of liquids and lubricants recommended for routine maintenance Operating Compartment Type Strength temperature Quantity (min/max) °C List of liquids 50%/50% °F -41.8 20 l recommended by DEUTZ Cooling circuit specifications 5.28 U.S. gal -22°...

  • Page 91: List Of Spare Parts For Routine Maintenance

    AdBlue tank filter Filter cartridge 99018** * Only for models with air conditioning kit installed. ** Only for Stage V engines equipped with SCR catalytic converter. NOTE: Always check the codes of listed spare parts with your Magni Telescopic Handlers dealer.

  • Page 92: Maintenance Schedule

    MAINTENANCE Every 250 hours of operation or every 3 months Maintenance Schedule Transmission belt - check Differentials oil - check Two-speed reduction gear oil – check Read and understand all the warnings and instructions before starting any maintenance Wheel reduction gear oil – check operation.

  • Page 93: Maintenance Operations

    MAINTENANCE Maintenance operations Safety information Maintenance carried out by untrained Before carrying out any maintenance, please read the operators without the appropriate technical Safety and Warnings section in this manual in detail. skills can lead to serious health risks and even death.

  • Page 94: Hydraulic Hoses

    MAINTENANCE Maintenance operations in areas not accessible Check every 500 hours from the ground Set the vehicle on a flat surface in the parking position. Make sure no one approaches the work area. For maintenance on areas/parts of the vehicle that are not accessible from the ground, it is recommended not Go to the front axle.

  • Page 95: Wheel Reduction Gears Oil

    MAINTENANCE Pour fresh oil of the correct type (refer to the Liquids Transmission shaft and Lubricants table in this manual) through hole ②. Fill in stages and check the flow of oil through level Lubrication of universal joints hole ①. When the correct level is reached, refit level cap ①...

  • Page 96: Axles

    MAINTENANCE Press button ④ in the right corner with respect to V- Axles belt ② uniformly until the spring clicks audibly. Lubrication of oscillation bushes Lift the tester gently, without modifying the position of the indicator arm ①. Read the value measured on the intersection point (arrow), scale ⑤...

  • Page 97: Engine Oil

    MAINTENANCE Engine oil Checking the engine oil level Remove the rod and wipe it clean with a cloth, do not leave fibres. Insert the oil rod up to the stop then remove it and Do not operate with the engine running! read the lubricant oil level.

  • Page 98: Fuel Prefilter

    MAINTENANCE Block the fuel intake to the engine (if the tank is Fuel prefilter positioned at the top). Place a suitable container. Electrical connection. Disconnect the cables. Unscrew the drainage cap and drain out the liquid. Remove the filter element. FLAMMABLE MATERIAL Wipe the surface of the new filter cartridge and the Fuel is flammable and can cause severe burns...

  • Page 99: Bleed The Fuel Supply System

    MAINTENANCE Oil the original DEUTZ filter cartridge seal slightly. Replacement Manually screw the new filter tight. Tighten the anti-twisting safety clamps (optional). Bleed the fuel supply system. Bleed the fuel supply system The fuel supply system is bled by means of the fuel delivery electric pump.

  • Page 100: Fuel Tank

    MAINTENANCE Place a suitable sized container under the fuel tank Fuel tank near drainage cap, then remove the filler cap Refuelling Unscrew the drainage cap and drain out the tank completely. Pour 10 litres (2.64 U.S. gal) of clean fuel into the tank to rinse out impurities that may be present at the bottom by draining it out.

  • Page 101: Bleeding The Cooling System

    MAINTENANCE Bleeding the cooling system Hydraulic fluid Check every 50 hours The hydraulic fluid tank is on the rear left side of the Replace the coolant every 2 years to eliminate any vehicle. Check the hydraulic fluid level through the corrosion of cooling components.

  • Page 102: Hydraulic Fluid Filter

    MAINTENANCE Start the engine. Check to make sure there is space to Two-speed reduction gear oil extend the telescopic boom completely. Raise and lower the boom a number of times. Extend and retract the boom a number of times. With the boom in the transport position, drive the vehicle carefully forwards.

  • Page 103: Cab Air Filter

    MAINTENANCE Replacing the primary cartridge Replacing the safety cartridge To access the filter box, open the engine compartment Carry out the primary filter removal procedure and locate the air filter cartridge, which is on the right described earlier. as shown in the image. Release the 4 cover retainers and loosen the sleeve closing clamp underneath to facilitate removal and remove the front filter cover.

  • Page 104: Telescopic Boom Sliding Blocks

    MAINTENANCE Telescopic boom sliding blocks Inspection Set the vehicle in the parking position. Extend the telescopic boom completely. Check to make sure the boom movement is smooth. Ensure that there are no abnormal vibrations, unusual noises, and no part of the boom gets heated due to friction during the movement.

  • Page 105: Telescopic Boom Chains

    MAINTENANCE Lubrication of lift cylinder pins Lubrication of slewing cylinder pins Lubricate pins ② of the lift cylinder. To make access to the grease nipples easier, lift the telescopic boom completely. Lubrication of compensation cylinder pins Lubricate pivots ⑤ and ⑥ of the swing cylinder using the grease nipples on the top and base of the swing cylinder: for the top grease nipple, remove the cover at the top of the last extension at the top of the...

  • Page 106: Adjustment

    MAINTENANCE Adjustment Checking for wear To check the chains for wear, the main structural dimensions of the chains of each extension must be known. Take measurements of a new chain or contact your dealer for this information. Position the vehicle on stabilisers. Centre the turret and extend the telescopic boom completely in the horizontal position.

  • Page 107: Windscreen Washer Liquid Tank

    MAINTENANCE Windscreen washer liquid tank Filling Batteries contain acid corrosive Open the service compartment door, located on the substances and must be handled with care. left-hand side of the vehicle underneath the cab, by Wear protective equipment, such as gloves turning the handle (ensure that the cab door is closed and goggles.
  • Page 108 MAINTENANCE For a quick restart of the vehicle in low battery voltage conditions, it is possible to use the two (positive and negative) poles located near the battery disconnect switch inside the engine compartment without directly accessing the battery compartment.

  • Page 110: Fuse Section

    FUSE SECTION FUSE SECTION Relay/fuse box for the wagon line 84960.B MTA Modules Component Characteristics Function X50 (20-way mini-fuse holder module) X50/F1 MINI 7.5A +15 Front and cab side camera X50/F2 MINI +15 Axle alignment proximity X50/F3 MINI +15 Axle block proximity X50/F4 MINI 7.5A...
  • Page 111 FUSE SECTION MTA Modules Component Characteristics Function X50/F12 MINI +15 Emergency mushroom signal for control units X50/F13 MINI +30 Bosch Rexroth control unit power supply X50/F14 X50/F15 X50/F16 X50/F17 X50/F18 X50/F19 X50/F20 X51 (2 maxi-relay module) X51/R1 Emergency button pressed N.C. positive X51/R2 +15 Power from Key...
  • Page 112 FUSE SECTION Cabin internal wiring 81789.C MTA Modules Component Characteristics Function X400 (Module carrying 6 microrelays) X400/R1 Starting from Trackunit TU501-1 Front wiper motor control X400/R2 Front wiper motor control X400/R3 Upper wiper return X400/R4 X400/R5 Rear wiper control X400/R6 Emergency button pressed N.C.
  • Page 113 +15 TUV power supply/+15 Basket guide X410/F15 MINI transducer X410/F16 MINI 7.5A +30 Gateway interface power supply/ +30 Trackunit TU501-1 and Magni Diagnostics X410/F17 MINI 7.5A +15 Trackunit and Gateway +30 Trackunit Relay TU501-1 X410/F18 MINI Power supply from key +15 J1A...

  • Page 114: Component Characteristics

    FUSE SECTION MTA Modules Component Characteristics Function X440/F37 MINI +15 Rotation encoder power supply X440/F38 MINI +15 Rear video camera power supply/ Positive "15" predisposition +15 Light/wiper/horn switch power X440/F39 MINI 7.5A Emergency button pressed N.C. pos. X440/R9...
  • Page 115 FUSE SECTION Smart power box 82305 Fuse/relay Component Characteristics Function +15 UREA quality, level and temperature sensor MINI MINI +15 Nox Sensor MINI +15 DC-DC Converter 24-12 MINI +30 Emergency pump relay MINI +15 CAN device module (P.Box) +30 Reverse relay MINI +30 A/C compressor relay MINI...
  • Page 116 FUSE SECTION Fuse/relay Component Characteristics Function Urea heater pressure line (tank delivery) Urea heater suction line (injector delivery) Urea heater return line (tank return) Stop lights Emergency pump relay Reverse relay A/C compressor relay...

  • Page 117: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING Engine – does not switch on or switching on is difficult (no fumes at exhaust) Cause Solution No fuel in tank Refuel. Ignition switch defective Check the opening and closing of the electric connection. Fuel filter clogged Bleed the water separator or replace the filter. Check to make sure the pump provides the flow rate suitable Fuel priming pump defective for the high pressure pump.
  • Page 118 TROUBLESHOOTING Cause Solution Visually inspect the suction and discharge, and remove any Suction or discharge system obstructed obstructions present. Replace the air filter if necessary. Check to make sure the pump provides the flow rate suitable Fuel priming pump defective for the high pressure pump.
  • Page 119 TROUBLESHOOTING Engine – excessive noise Cause Solution Slipping of transmission belt, tension insufficient Check the belt tensioner and inspect the belt. or excessive Make sure the pulley rotation is not hindered. Check the sensor electrical connection. Coolant temperature sensor fault Check the working of the sensor.
  • Page 120 TROUBLESHOOTING Engine – does not reach the maximum rpm Cause Solution Check the engine speed using a manual speedometer. Speedometer defective Correct if necessary. Engine overload Check the presence of overloads due to faulty auxiliary parts. SWITCH THE ENGINE OFF. Fuel dirty or non conforming Replace the fuel filters.
  • Page 121 TROUBLESHOOTING Engine – black fumes at the exhaust Cause Solution Visually inspect the suction and discharge, and remove any Suction or discharge system obstructed obstructions present. Replace the air filter if necessary. Leaks between the turbocompressor and Inspect and repair the leaks. suction manifold Intercooler defective Check the radiator mass.
  • Page 122 TROUBLESHOOTING Cause Solution Check for leaks near the tank, fuel line, filters and priming Fuel leaks pump. DO NOT try to repair the defective piping. Control unit defective Contact your dealer. Fault in one or more injectors Check the electrical connections. Incorrect adjustment of valve play Correct the adjustment.
  • Page 123 TROUBLESHOOTING Lubricant - contamination Cause Solution Change the oil and filters. If operating in particularly heavy Oily deposit in lubricant duty conditions, increase the maintenance frequency. Make sure a suitable lubricant is used. Fuel in lubricant oil, engine temperature very low Avoid leaving the engine running at low speed for too long. Lubricant - pressure excessively low Cause Solution...
  • Page 124 TROUBLESHOOTING Coolant - leaks Cause Solution Coolant level not correct Check the level. Liquid leaks from radiator Check the radiator, hoses and piping for leaks. Check the engine for leaks from gaskets, pipes or unions. Liquid leaks from engine Make sure all the clamps are tightened properly and in good condition.

  • Page 125: Vehicle Storage

    VEHICLE STORAGE Disconnect the suction manifolds from the top of the VEHICLE STORAGE engine. Press the start button present on each engine briefly and at the same time pour about 15 cc of oil in each cylinder. Leaving the vehicle unused for long Pour about 5cc of oil in the volumetric compressor on periods the suction side.

  • Page 126: Dimensions

    DIMENSIONS DIMENSIONS Model TH 6.10 - TH 6.10 P 1680 mm (66.14”) 1800 mm (70.86”) 3090 mm (121.65”) 410 mm (16.14”) 1190 mm (46.85”) 6080 mm (239.37”) 2620 mm (103.15”) 2050 mm (80.71”) 2500 mm (98.42”) R 3660 mm (R 144.09”)

  • Page 127: Technical Data

    TECHNICAL DATA TECHNICAL DATA Performances TH 6.10 TH 6.10P Model 55.4 kW 74.4 kW -D5/D-1 -D7/D-1 -D5/A-1 -D7/A-1 25 Km/h 35 Km/h MAXIMUM SPEED 16 mph 21 mph STANDARD LIFTING HEIGHT (*) 10 m (32.8 ft) GRADEABILITY MAXIMUM RATED CAPACITY (**) 6.000 kg (13,200 lb)

  • Page 128: Engine: Deutz (Stage Iiia / Stage V)

    TECHNICAL DATA ENGINE: DEUTZ (STAGE IIIA / STAGE V) TH 6.10 TH 6.10P Model 55.4 kW 74.4 kW (-D5/D-1, -D5/A-1) (-D7/D-1, -D7/A-1) DEUTZ TCD 3.6 L4 ENGINE SERIES Stage IIIA – Stage V THERMODYNAMIC CYCLE Diesel 4 strokes ARCHITECTURE 4 in-line cylinders...

  • Page 129: Electrical System

    TECHNICAL DATA Electrical System TH 6.10 Model 55.4 kW (-D5/D-1, -D5/A-1) — 74.4 kW (-D7/D-1, -D7/A-1) MASS Negative BATTERIES 2 12 V – 150 A batteries ALTERNATOR 28V – 80A START-UP 24 V Braking System TH 6.10 Model 55.4 kW (-D5/D-1, -D5/A-1) — 74.4 kW (-D7/D-1, -D7/A-1)

  • Page 130: Environmental Data

    TECHNICAL DATA Environmental data Parameter Values °C °F °F OPERATING TEMPERATURE to +45° (-4° to +113° °C °C °F °F STORAGE TEMPERATURE to +50 (-13 to +122 HUMIDITY from 20% to 95% ALTITUDE < 2500 m (< 8200 ft)

  • Page 132: Reference Information

    Year of production: ………………………………………………………………………………………………………………………………. Notes: ………………………………………………….………………………………………………………………………………………………………………... ………………………………………………………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………………………………………………………… Dealer name Magni Telescopic Handlers S.r.l.: …………………..................Dealer's address: ……………….………………………………………………………………………………..………………………………………. Attach your business card or enter your dealer information here Reference person of sales department (Name) ……………………………..…………………………………..…..... (Telephone) …………………………………………………………………….…… (E-mail) ………………………………………………………………………….….…...

  • Page 134: Register Of Change Of Ownership

    REGISTER OF CHANGE OF OWNERSHIP REGISTER OF CHANGE OF OWNERSHIP Registration of change of ownership on ____________________ The ownership of the vehicle identified in this Register has been transferred to: Company _______________________________________________________________________________________ with headquarters in street/no. _________________________________________________________________________ Postcode/City/Town ________________________________________________, Province _______________________ represented by Mr.
  • Page 135 REGISTER OF CHANGE OF OWNERSHIP Registration of change of ownership on ____________________ The ownership of the vehicle identified in this Register has been transferred to: Company _______________________________________________________________________________________ with headquarters in street/no. _________________________________________________________________________ Postcode/City/Town ________________________________________________, Province _______________________ represented by Mr. _____________________________________________________________________________________ It is hereby declared that, at the time of preparation of this document, the technical, dimensional and functional features of the vehicle described in this Register are in line with those indicated at the beginning by the Manufacturer and that changes, if any, have been recorded.

This manual is also suitable for:

Th 6.10 pTh 6.10-d5/a-1Th 6.10-d5/d-1Th 6.10-d7/a-1Th 6.10-d7/d-1

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