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Lumag VH500/D Original Operating Instructions
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Lumag VH500/D Original Operating Instructions

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Translated from German to English - www.onlinedoctranslator.com
D
Mini dumper VH-500A / VH500PROA –
series
original operating instructions
mini-dumper
VH500A / VH500PROA series
VH500A series
VH500PROA series
DANGER!
The engine and hydraulic oil were drained for shipping.
Before first use, the engine and hydraulic oil must be topped up (see chapters 10
+ 13)
For diesel versions
The operating hours counter must be activated before initial commissioning! (See
Chapter 10.1)
Model:
Serial number:
Both the model number and the serial number can be found on the mini dumper's nameplate. You should keep both
numbers safe for future reference. This manual explains the machine's functions and applications.
Before commissioning, read the operating
instructions and observe the safety and warning
instructions!
1
original operating
Page
instructions

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Summary of Contents for Lumag VH500/D

  • Page 1 Mini dumper VH-500A / VH500PROA – series original operating instructions mini-dumper VH500A / VH500PROA series VH500A series VH500PROA series DANGER! The engine and hydraulic oil were drained for shipping. Before first use, the engine and hydraulic oil must be topped up (see chapters 10...
  • Page 2 Mini dumper VH-500A / VH500PROA – series original operating Page instructions...
  • Page 3 Behavior in an Emergency MAINTENANCE USED WARNING AND 13.1 Preventive measures INFORMATION SYMBOLS TECHNICALDATA 13.2 maintenance intervals Technical Data VH500A series 13.3 Motor Technical Data VH500PROA series 13.4 hydraulic oil Technical Data – Noise Level 13.4.1 Check hydraulic oil Permissible longitudinal and transverse 13.4.2...
  • Page 4 Mini dumper VH-500A / VH500PROA – series GENERAL This manual contains important information and procedures for the safe operation and maintenance of this model. For your own safety and the protection of third parties, read the manual carefully before starting operation for the first time, otherwise there is a risk of injury! As part of the product, this manual must be kept in a known location that is accessible to all users at all times and must be passed on if the machine is passed on to third parties.
  • Page 5 Mini dumper VH-500A / VH500PROA – series ATTENTION! The machine is delivered without engine oil. Before first use, ENGINE OIL must be topped up! INFORMATION ON THE OPERATING INSTRUCTIONS Before assembling and using the machine, read the entire text of the operating manual. Use this manual to familiarize yourself with the machine, its correct use and the safety instructions.
  • Page 6 Mini dumper VH-500A / VH500PROA – series The tipping trough is emptied and the loading shovel is controlled using the corresponding levers on the operator panel. To meet different market requirements, the machine can be equipped with engines that have similar performance but different brand names and characteristics.
  • Page 7 Mini dumper VH-500A / VH500PROA – series SAFETY INSTRUCTIONS When using the machine, the following basic safety measures must be observed to protect against the risk of injury, fire and property damage. Read all of these instructions before using this machine and keep them in a safe place. Inadequately informed operators can endanger themselves and others through improper use.
  • Page 8 Mini dumper VH-500A / VH500PROA – series − Furthermore, familiarize yourself with the controls and their proper use. Learn how to how to stop the machine and turn it off quickly. Incorrect operation or operation by inexperienced persons can be dangerous. −...
  • Page 9 Mini dumper VH-500A / VH500PROA – series − Safety shoes or sturdy shoes or boots with non-slip soles. − Wear respiratory protection appropriate to the work environment to reduce the risk of hazardous inhaling dust. − Wear a protective helmet to protect against falling objects, appropriate for the work environment. −...
  • Page 10 Mini dumper VH-500A / VH500PROA – series − Before refilling the fuel, always switch off the engine and let it cool down. Never Remove the fuel cap and add fuel when the engine is running or is still hot. Do not operate the machine if the fuel lines are leaking. −...
  • Page 11 Mini dumper VH-500A / VH500PROA – series − Never leave the machine unattended when the engine is running, even for a short time. Before leaving the machine, always switch it off and secure it against unauthorized use. If the machine has an ignition key, remove it;...
  • Page 12 Mini dumper VH-500A / VH500PROA – series Instructions on hazards, warnings and precautions must be strictly observed to minimize the risk of personal injury, property damage and improper servicing. − Do not climb onto the tipping trough and do not transport persons or animals with the machine. −...
  • Page 13 Mini dumper VH-500A / VH500PROA – series WARNING AND NOTE SYMBOLS USED Symbols are attached to the machine. These represent important information about the product or instructions for use. DANGER! This is about your safety. This symbol indicates a danger, warning or caution. Before commissioning, read and observe the operating instructions and safety information carefully.
  • Page 14 Mini dumper VH-500A / VH500PROA – series MANDATORY SIGNS Before commissioning, read and follow the operating instructions and safety instructions carefully. Otherwise, the risk of injury to the operator and other persons increases. Always wear hearing and eye protection when operating the machine. Wear a safety helmet appropriate to the work environment.
  • Page 15 Mini dumper VH-500A / VH500PROA – series Protection and safety devices must not be removed or modified. Guaranteed sound power level LWA NAMEPLATE An overview of the identification data of the machine and manufacturer can be found on the Aluminum plate attached to the chassis of the machine, on the back of the engine. Equipped with model name, year of manufacture and serial number.
  • Page 16 Mini dumper VH-500A / VH500PROA – series original operating Page instructions...
  • Page 17 Mini dumper VH-500A / VH500PROA – series TECHNICAL DATA Technical Data VH500A Series Description VH500A VH500/GXA VH500/D dead weight 310 kg 310 kg 330 kg load capacity max. 500 kg 500 kg 500 kg Motor LONCIN gasoline engine HONDA gasoline engine...
  • Page 18 Mini dumper VH-500A / VH500PROA – series Technical data VH500PROA series (with hydraulic self-loading shovel) Description VH-500PROA VH500PRO/GXA VH500PRO/DA dead weight load capacity max. Motor LONCIN gasoline engine HONDA gasoline engine LONCIN diesel engine displacement 252 cm³ 196 cm³ 349 cm³ Performance 5.2 kW (6.2 hp)* 4.1 kW (5.6 hp)*...
  • Page 19 Mini dumper VH-500A / VH500PROA – series * Actual performance during continuous operation is likely to be lower due to operating limitations and environmental influences. The technical data was valid at the time of printing and is subject to change without prior notice. 7.3 Technical Data - Noise Level The noise levels below were determined in accordance with EU Directive 2000/14/EC: •...
  • Page 20 − Before transporting, switch off the machine and allow the engine to cool down. − LUMAG recommends emptying the fuel tank and running the carburettor dry before transport. Fuel could leak out, e.g. if the machine tips over. original operating...
  • Page 21 The following images show the positions of the controls. The positions and functions of the controls may vary slightly depending on the model. The VH500A series is delivered with 3 control levers (A, B, C). The VH500PROA series requires an additional control lever (D) to control the self-loading bucket.
  • Page 22 Mini dumper VH-500A / VH500PROA – series control lever B The control lever B controls the rotation of the right crawler track via the hydraulic motor. The control lever can only be operated when the engine is running. CHANGE POSITION Right crawler track rotates forward BASIC POSITION resting position...
  • Page 23 Mini dumper VH-500A / VH500PROA – series WORK PREPARATION 10.1 initial commissioning PLEASE READ CAREFULLY:Before operating the machine, carefully read the instructions in this manual and the manual supplied with the engine installed. Failure to do so will increase the risk of injury to the operator and other persons.
  • Page 24 Mini dumper VH-500A / VH500PROA – series ➢ Check the fuel and oil levels and refill the tank if necessary. ➢ Maintain the machine daily. See instructions in the “MAINTENANCE” section and follow the engine manufacturer’s instructions. DANGER!For gasoline engines, the starter should not be operated when the engine is hot. 10.4 Turn off the engine 1.
  • Page 25 Mini dumper VH-500A / VH500PROA – series Model VH500/DA and VH500PRO/DA fuel engine oil variety Diesel SAE 10W-30 or 10W-40 approx. 3.7 liters approx. 1.1 liters filling quantity Using SAE 30 oil below 10°C will result in harder starting and possible damage to the engine bore due to insufficient lubrication.
  • Page 26 Mini dumper VH-500A / VH500PROA – series Use commercially available engine oil with the specification 10W- 30 or 10W-40.Never use oil for two-stroke engines. 1. Unscrew the oil filler plug on the engine and store the cap in a clean place. 2.
  • Page 27 Mini dumper VH-500A / VH500PROA – series OPERATION OF THE MACHINE 11.1 operating instructions Always pay attention to the maximum load of the machine and do not exceed it. Overloading during travel can cause unexpected weight shifts and cause the machine to tip over. This can result in serious personal injury or property damage.
  • Page 28 Mini dumper VH-500A / VH500PROA – series In this case, slowly open the throttle and regulate the speed so that the engine is not overloaded. The machine is equipped with a hydrostatic transmission. It is not necessary to run the engine at maximum speed. Running the engine at full speed only increases fuel consumption and does not improve the performance of the machine.
  • Page 29 Mini dumper VH-500A / VH500PROA – series operating position The operator must always maintain the operating position described while driving. The machine must not move without an operator. Be careful when opening and closing the operating platform. There is a risk of cuts or crushing injuries. Therefore, please note: ➢...
  • Page 30 Mini dumper VH-500A / VH500PROA – series Avoid driving forward on slopes. See the “Driving up/downhill” section. 11.4 reversing In order for the machine to be able to drive back,both control levers (A + B) simultaneously backwards be drawn. When reversing, you should avoid driving uphill if possible, especially when the machine is loaded.
  • Page 31 Mini dumper VH-500A / VH500PROA – series Always climb inclines while driving forward. Always reverse downhill. On steep slopes, the engine must be running at full power (to counteract the slope) with the control levers (A + B) only slightly opened; otherwise cavitation problems and loss of engine braking effect may occur. If the machine accelerates on its own, please release the control levers.
  • Page 32 Mini dumper VH-500A / VH500PROA – series Control lever A in the desired directionPress the control lever B to the desired Press direction of travel. As one track slows down compared to the other, the machine turns. Consequently, the speed and turning radius are proportional to the pressure applied to each control lever.
  • Page 33 Mini dumper VH-500A / VH500PROA – series 11.9 stopping and parking DANGER! If you have to leave the machine unattended, make sure that it cannot be started or moved by unauthorized persons. For models equipped with an ignition key, always remove the key and disconnect the battery.
  • Page 34 Mini dumper VH-500A / VH500PROA – series 11.12 Self-loading device - only for VH500PROA series DANGER! While driving, the bucket must be raised slightly so that it does not hit the ground or impair visibility. Your machine can be equipped with a self-loading device consisting of a hydraulically operated loading bucket.The self-loading shovel is operated with the control lever D.
  • Page 35 Mini dumper VH-500A / VH500PROA – series MAINTENANCE Cleaning, maintenance and repair work should only be carried out when the engine is switched off (always set the engine switch to “OFF”) and the ignition key (if available) has been removed. Disconnect the spark plug connector and unscrew the spark plug using a suitable wrench.
  • Page 36 Mini dumper VH-500A / VH500PROA – series 13.2 maintenance intervals To maintain the full performance of the machine, you should ensure regular, periodic maintenance. The following table provides a summary of the necessary maintenance work. maintenance table interval Description control lubrication cleaning Attitude...
  • Page 37 Mini dumper VH-500A / VH500PROA – series Do not dump used oil and oil filters into the environment, but dispose of them in accordance with applicable environmental regulations, even if only small quantities are involved. 13.4 hydraulic oil Used hydraulic oil must be disposed of in an environmentally friendly manner. Take used oil to a public collection point or comply with the relevant national regulations in which the machine is used.
  • Page 38 Mini dumper VH-500A / VH500PROA – series 13.4.3 change hydraulic oil After using the machine, hydraulic oil can be very hot. Never change hot oil, as there is a risk of burns. Only empty and change hydraulic oil when the engine is switched off and the tipping trough is secured. After the first 100 operating hours: Completely change the hydraulic oil in the tank Then every 200 operating hours or...
  • Page 39 Mini dumper VH-500A / VH500PROA – series Change the return filter as follows: 1. Drain the oil tank according to the instructions. 2. Disconnect the hydraulic hose via the connection. 3. Remove the old return filter using an appropriate wrench. 4.
  • Page 40 Mini dumper VH-500A / VH500PROA – series 13.5.2 Replacing crawler tracks Check the condition of the tracks regularly. If a track is broken or has become fibrous, it should be replaced as soon as possible. 1. Loosen the locknut and nuts as described in the previous section to sufficiently loosen the track. 2.
  • Page 41 Mini dumper VH-500A / VH500PROA – series original operating Page instructions...
  • Page 42 Mini dumper VH-500A / VH500PROA – series TROUBLESHOOTING Disturbance Caused remedy • • The control levers do not Too little oil in the hydraulic circuit Check hydraulic oil and ensure respond properly correct oil level • • Contact a specialist workshop malfunction in the hydraulic circuits •...
  • Page 43 Mini dumper VH-500A / VH500PROA – series original operating Page instructions...
  • Page 44 LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
  • Page 45 Service hours: Monday to Thursday from 7.30 a.m. to 12 p.m. and 1 p.m. to 5 p.m. Friday from 7.30 a.m. to 12.30 p.m. Phone: +49 / (0)8571 / 92 556-0 Fax: +49 / (0)8571 / 92 556-19 E-mail: info@lumag-maschinen.de original operating Page instructions...
  • Page 46 In accordance with the provisions of the EC directives Machinery Directive 2006/42/EC Electromagnetic Compatibility 2014/30/EU Outdoor Directive 2000/14/EC the company explains: LUMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf/Inn Telephone: +49 / (0)8571 / 92 556-0 Fax: +49 / (0)8571 / 92 556-19...
  • Page 47 Mini dumper VH-500A / VH500PROA – series NOTE original operating Page instructions...
  • Page 48 Mini dumper VH-500A / VH500PROA – series LUMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556 - 0 Fax: +49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de As of: 08/2019 – VH500A series original operating Page instructions...