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D
Mini dumper VH-500A / VH500PROA –
series
original operating instructions
mini-dumper
VH500A / VH500PROA series
VH500A series
VH500PROA series
DANGER!
The engine and hydraulic oil were drained for shipping.
Before first use, the engine and hydraulic oil must be topped up (see chapters 10
+ 13)
For diesel versions
The operating hours counter must be activated before initial commissioning! (See
Chapter 10.1)
Model:
Serial number:
Both the model number and the serial number can be found on the mini dumper's nameplate. You should keep both
numbers safe for future reference. This manual explains the machine's functions and applications.
Before commissioning, read the operating
instructions and observe the safety and warning
instructions!
1
original operating
Page
instructions
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Summarization of Contents
5. SAFETY INSTRUCTIONS
5.1 General Safety
Observe instructions to minimize risks. Comply with regulations. Check machine before use.
5.2 Work and Danger Area
User responsible for third parties. Stay clear of danger zone. Adapt speed. Keep area tidy.
5.3 Personal Safety
Proper training prerequisite. No fatigue/intoxication. Dress appropriately, wear PPE.
5.4 Combustion Engine Safety
Danger from engines and refueling. Avoid exhaust fumes, hot parts. Observe warnings.
5.5 Machine Use and Maintenance Safety
Do not overload. Operate on firm ground. Avoid hot parts. Use approved parts. Clean machine.
5.6 Service Security
Proper maintenance ensures safety. Remove spark plug before maintenance. Check fuel/hydraulic systems.
5.9 Emergency Behavior
Initiate first aid, request medical assistance. Provide essential information.
6. WARNING AND NOTE SYMBOLS
Mandatory Safety Gear
Follow instructions, wear protective gear (helmet, gloves, shoes), and observe safety practices.
Operational Safety Risks
Tipping, flying objects, hot surfaces, rotating parts. Maintain safe distances.
7. TECHNICAL DATA
7.1 VH500A Series Specs
Specifications for VH500A series: weight, dimensions, engine, performance.
7.2 VH500PROA Series Specs
Specifications for VH500PROA series: weight, dimensions, engine, performance.
7.3 Noise Level Data
Noise levels according to EU directive, including sound power and pressure.
7.4 Permissible Inclination
Maximum inclination limits to prevent tipping. Diagrams show angles.
8. DELIVERED CONTENT
8.1 Fluid Filling
Fill engine/hydraulic oil before use. Risk of damage if operated without oil.
8.2 Transport
Machine transport requires care. Empty fuel tank before transport.
8.3 Turn Off Procedure
Procedure for turning off the machine safely.
9. CONTROLS
Control Lever A
Controls left crawler track rotation. Operates when engine is running.
Control Lever B
Controls right crawler track rotation. Operates when engine is running.
Shift Lever C (Tipping)
Activates tipping trough hydraulics. Can be moved with engine off.
Shift Lever D (Self-loading)
Operates self-loading bucket hydraulics. Operates when engine is running.
Accelerator Lever
Controls engine speed and power output.
10. WORK PREPARATION
10.1 Initial Commissioning
Read manual, fill tanks. Machine delivered ready for use.
10.3 Start Engine
Start engine outdoors only. Read engine manual. Check fuel/oil levels.
10.5 Refueling
Refuel machine before operating. Follow safety instructions carefully. Danger of fire.
10.5.1 Operating Resources
Fuel and oil types and quantities for different models.
10.5.2 Refill Engine Oil
Check and refill engine oil. Low oil causes serious damage.
10.5.3 Refueling
Refueling procedure. Use correct fuel, store properly, do not overfill.
11. MACHINE OPERATION
11.1 Operating Instructions
Do not overload. Tracked vehicle tilts. Warm up engine/hydraulics.
11.2 Operating Position
Maintain position. Drive at walking pace. Secure operator platform on slopes.
11.3 Forward Motion
Push both levers forward to move. Not for public roads.
11.4 Reversing
Pull both levers backward to reverse. Avoid uphill reversing.
11.5 Driving on Inclines/Declines
Avoid steep gradients. Driving on slopes requires special techniques.
11.7 Cornering
Release lever on steering side. Right turns: release B, Left turns: release A.
11.8 Rotations
Rotate on own axis for tight spaces. Clockwise: A forward, B back. Counterclockwise: B forward, A back.
11.9 Stopping and Parking
Secure machine against unauthorized use. Park on level surface.
11.11.1 Unloading Material
Tip slowly, evenly on firm ground. Do not move during tipping.
13. MAINTENANCE
13.1 Preventive Measures
Switch off engine. Cool down. Check machine condition, clean, lubricate.
13.2 Maintenance Intervals
Schedule by operating hours for oil, hydraulics, tracks, filters.
13.3 Motor
Refer to engine manual for motor maintenance. Proper maintenance ensures performance.
13.4 Hydraulic Oil Operations
Check, refill, change hydraulic oil. Safety warnings about hot oil.
13.4.4 Hydraulic Oil Filter
Change hydraulic oil filter at prescribed intervals.
13.5 Caterpillar Tracks
Information on caterpillar tracks, including replacement and adjustment.
13.5.1 Tightening Crawler Tracks
Adjust track tension every 50 hours. Sag approx. 3 cm.
13.7 Recommended Materials
Lists recommended engine oil, hydraulic oil, grease with specs and intervals.
15. WARRANTY AND GUARANTEE
Warranty
Statutory warranty for material/assembly defects. Excludes wear, improper use, modifications.
Guarantee
LUMAG guarantee: 24 months private, 12 months commercial. Proof of purchase required.
Customer Service
Contact service for technical help, parts. Provides contact details.
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