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D
Mini dumper VH-500A / VH500PROA –
series
original operating instructions
mini-dumper
VH500A / VH500PROA series
VH500A series
VH500PROA series
DANGER!
The engine and hydraulic oil were drained for shipping.
Before first use, the engine and hydraulic oil must be topped up (see chapters 10
+ 13)
For diesel versions
The operating hours counter must be activated before initial commissioning! (See
Chapter 10.1)
Model:
Serial number:
Both the model number and the serial number can be found on the mini dumper's nameplate. You should keep both
numbers safe for future reference. This manual explains the machine's functions and applications.
Before commissioning, read the operating
instructions and observe the safety and warning
instructions!
1
original operating
Page
instructions
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Summarization of Contents
Information on Operating Instructions
Intended Use
Defines the purpose and scope of the VH-500 series mini dumpers for transporting bulk and general cargo.
Safety Instructions
General Safety Instructions
Provides fundamental safety rules, hazard symbols, and precautions for operating the machine safely.
Work and Danger Area Safety
Outlines responsibilities and safety measures for the work zone and proximity to the machine.
Personal Safety Guidelines
Details essential personal protective equipment and conduct for safe operation.
Combustion Engine Safety
Highlights specific hazards and safety precautions related to engine operation and refueling.
Machine Use and Maintenance Safety
Covers safe practices for operating, maintaining, and handling the machine and its components.
Service Security Procedures
Emphasizes safety during maintenance, cleaning, and electrical system handling.
Electrical System Safety
Notes for individuals with pacemakers regarding the ignition system.
Special Security Measures
Highlights a specific security measure relevant to operation.
Emergency Procedures
Provides guidance on actions to take and information to provide in case of an accident or emergency.
Warning and Note Symbols
Mandatory Signs and Hazard Warnings
Details essential mandatory signs, tipping risks, passenger restrictions, and warnings for flying objects and hot surfaces.
Machine Identification Plate
Describes the information found on the machine's nameplate for identification and service.
Technical Data
VH500A Series Specifications
Provides detailed technical specifications for the VH500A series mini dumpers.
VH500PROA Series Specifications
Provides detailed technical specifications for the VH500PROA series mini dumpers with self-loading shovel.
Noise Level Data
Details the guaranteed sound power level and sound pressure level of the machine.
Permissible Inclination Limits
Specifies the maximum safe longitudinal and transverse inclination angles for operating the machine.
Delivered Content
Engine, Transmission, and Hydraulic Oil
Instructions on filling engine, transmission, and hydraulic oil and initial transport considerations.
Machine Transport
Provides safety and procedural advice for transporting the mini dumper.
Machine Controls
Control Lever A Function
Details the operation of the control lever for the left crawler track.
Control Lever B Function
Details the operation of the control lever for the right crawler track.
Shift Lever C (Tipping Trough)
Explains the function of the lever for tipping the trough.
Shift Lever D (Self-Loading)
Details the operation of the lever for the self-loading bucket (VH500PROA series).
Accelerator Lever (Throttle)
Controls engine speed and power output.
Work Preparation
Initial Commissioning
Guides through the crucial first steps before operating the machine.
Running-in Phase
Details how to operate the machine during its initial period for optimal performance.
Starting the Engine
Provides instructions on how to safely start the engine.
Turning Off the Engine
Explains the correct procedure for shutting down the engine.
Refueling Procedures
Details the correct procedures and safety precautions for refueling the machine.
Operating Resources
Specifies required fuels and engine oil for different models.
Refilling Engine Oil
Provides procedures for checking and refilling the engine oil level.
Fueling the Machine
Explains the process for safely filling the fuel tank with the correct fuel type.
Operation of the Machine
Operating Instructions
Offers essential guidelines for safe and efficient operation of the mini dumper.
Operating Position
Describes the correct and safe position for the operator while working with the machine.
Forward Motion
Explains how to move the machine forward using the control levers.
Reversing and Slope Driving
Details reversing procedures and warnings for operating the machine on slopes and inclines.
Stopping and Cornering
Explains how to stop, turn, and secure the machine safely, especially on slopes.
Machine Rotations
Explains how to rotate the machine on its axis for tight space maneuvers.
Parking, Load Transport, and Tipping
Covers safe parking, load transport guidelines, and procedures for unloading the tipping trough.
Self-Loading Device Operation
Instructions for operating the self-loading shovel feature on the VH500PROA series.
Maintenance
Preventive Measures
Details actions to take before and after operation to ensure machine longevity and safety.
Maintenance Intervals
Outlines the recommended maintenance schedule based on operating hours or time.
Motor Maintenance
Refers to the engine manual for specific maintenance tasks related to the engine.
Hydraulic Oil System
Covers checking and refilling the hydraulic oil, including safety precautions.
Changing Hydraulic Oil and Filter
Provides procedures and intervals for changing hydraulic oil and replacing the oil filter.
Caterpillar Track Maintenance
Explains how to check and adjust the tension of the crawler tracks for optimal performance.
Track Replacement, Lubrication, and Materials
Details track replacement, lubrication points, and recommended operating materials.
Warranty, Guarantee, and Service
Warranty Information
Outlines warranty exclusions and conditions for claims.
Guarantee and Customer Service
Provides guarantee details, contact information, and service hours for support.
Need help?
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