MCZ QBOX 70 WOOD Installation Manual
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MCZ QBOX 70 WOOD Installation Manual

MCZ QBOX 70 WOOD Installation Manual

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INSTALLATION GUIDE
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INSERT
QBOX 60 WOOD
QBOX 70 WOOD
QBOX 80S WOOD
QBOX 100 WOOD
Instructions in English

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Summary of Contents for MCZ QBOX 70 WOOD

  • Page 1 INSTALLATION GUIDE INSERT QBOX 60 WOOD QBOX 70 WOOD QBOX 80S WOOD QBOX 100 WOOD Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL SPECIFICATIONS ............15 4-UNPACKING ......................27 5-POSITIONING ......................30 6-COMBUSTION AIR ....................33 7-FLUE ........................34 8-INSULATION ......................35 9-VENTILATION......................36 10-CHOICE OF FUEL ....................40 11-OPERATION ......................42 12-FIRST IGNITION ....................44 13-COMBUSTION CONTROL ..................46 14-FANS ........................48...

  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.

  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY WARNINGS • The installation, electrical connection, operating test and maintenance must only be carried out by a qualified operator. • Install the product in compliance with the laws and regulations in force. • Only use the fuel recommended by the manufacturer. The product must not be used as an incinerator.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not dry laundry on the product. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • The product maintenance operations must be exclusively carried out by a qualified operator on a yearly basis.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS physical conditions and cause health problems. • Install the product in rooms that do not pose a fire hazard and are equipped with power and air supplies and smoke outlets. • In the event of fire in the chimney, turn off the device, disconnect it from the mains and do not open the door whatsoever.

  • Page 7: Intended Use

    The product only works with wood pellets and must be installed inside a room. WARRANTY CONDITIONS For the duration, terms, conditions, limitations of the MCZ conventional warranty, please refer to the specific warranty card that is included with the product.

  • Page 8: Warnings For The Correct Disposal Of The Product

    1-WARNINGS AND WARRANTY CONDITIONS WARNINGS FOR THE CORRECT DISPOSAL OF THE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product. This must be performed in compliance with laws related to safety and environmental protection in force in his/her country. At the end of its working life, the product must not be disposed of as urban waste.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS LEGENDA WHERE TO DISPOSE MATERIALS Metal Glass If there is any, to be disposed of separately based on the material used: Tiles or ceramics OUTER CLADDING Stone Glass ceramic (fire door): to be disposed of with inert or mixed waste If there is any, to be disposed of separately based on the material used: Tempered glass (oven door): to be disposed...
  • Page 10 The EC Declaration of Conformity, the Declaration of Performance required by EU Regulation 305/2011 and all other product certification documents can be downloaded by scanning the QR code on this page (also found on the product label) or by accessing the website page www.mczgroup.com/support/mcz Having specified the above, we highlight and report that: •...

  • Page 11: 2-Installation

    2-INSTALLATION FOREWORD The heating system (generator + combustion air supply + combustion product expulsion system + any hydraulic/aeraulic system) must be installed in compliance with the laws and regulations in force , and carried out by a qualified technician, who must issue a declaration of conformity of the system to the system manager and shall undertake full responsibility for final installation and consequent good operation of the product.
  • Page 12 2-INSTALLATION Air inlet It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room can take place with a free air inlet or by channelling the air directly to the outside The free air inlet must: •...
  • Page 13 2-INSTALLATION Below 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Above 15kW: Air duct diameter Maximum length Maximum length (smooth duct) (corrugated duct) 50mm 60mm 80mm 100mm Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 14 2-INSTALLATION Preparing the smoke expulsion system The combustion product expulsion system is a particularly important element for the proper operation of the appliance and must be correctly sized according to EN 13384-1. Its creation/adaptation/verification must always be carried out by a legally qualified operator and must comply with the regulations in force in the country where the appliance is installed.
  • Page 15 2-INSTALLATION Chimneypot The chimneypot, meaning the end part of the flue, must meet the following characteristics: • the smoke outlet section must be at least double the internal section of the chimney; • prevent the penetration of rain or snow; •...

  • Page 16: Examples Of Installation

    2-INSTALLATION EXAMPLES OF INSTALLATION (DIAMETERS AND LENGTHS TO BE SIZED) 1. Flue installation with hole for the passage of the pipe increased by: • minimum 100mm around the pipe if next to non-flammable parts such as cement, brick, etc.; or •...

  • Page 17: 3-Drawings And Technical Specifications

    3-DRAWINGS AND TECHNICAL SPECIFICATIONS DRAWINGS AND CHARACTERISTICS QBOX 60 WOOD (dimensions in mm) DIMENSIONS Ø100 Ø100 Ø155 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 18 3-DRAWINGS AND TECHNICAL SPECIFICATIONS QBOX 70 WOOD (dimensions in mm) DIMENSIONS Ø100 347.5 347.5 347.5 Ø100 Ø155...
  • Page 19 3-DRAWINGS AND TECHNICAL SPECIFICATIONS QBOX 80S WOOD (dimensions in mm) DIMENSIONS Ø100 Ø100 Ø155 Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 20 3-DRAWINGS AND TECHNICAL SPECIFICATIONS QBOX 100 WOOD (dimensions in mm) DIMENSIONS Ø150 Ø205 1012...
  • Page 21 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS QBOX 60 WOOD Energy Efficiency Class Type of fuel Wood Hourly consumption 1.77 kg/h Reloading/load time 42 min / 1.7 kg Nominal output power: 6.6 kW (5676 Kcal/h) Minimum power output: -------- Efficiency 85.1% CO emission in fumes (13% O 0.077%...
  • Page 22 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS QBOX 70 WOOD Energy Efficiency Class Type of fuel Wood Hourly consumption 2.41 kg/h Reloading/load time 43 min / 1.7 kg Nominal output power: 8.8 kW (7568 Kcal/h) Minimum power output: -------- Efficiency 85.3% CO emission in fumes (13% O 0.076% Particulate/OGC/Nox (13% O...
  • Page 23 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS QBOX 80S WOOD Energy Efficiency Class Type of fuel Wood Hourly consumption 2.54 kg/h Reloading/load time 43 min / 1.8 kg Nominal output power: 9.5 kW (8170 Kcal/h) Minimum power output: -------- Efficiency 85.1% CO emission in fumes (13% O 0.077% Particulate/OGC/Nox (13% O...
  • Page 24 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL CHARACTERISTICS QBOX 100 WOOD Energy Efficiency Class Type of fuel Wood Hourly consumption 3.15 kg/h Reloading/load time 43 min / 2.3 kg Nominal output power: 11,8 kW (10148 Kcal/h) Minimum power output: -------- Efficiency 85.2% CO emission in fumes (13% O 0.086% Particulate/OGC/Nox (13% O...
  • Page 25 ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) MCZ GROUP SpA Manufacturer: Trademak: Model Identifier: QBOX 60 WOOD Indirect heating functionality: Direct heat output (space heat output): Indirect heat output (water heat output): EN 13229:2001/A1:2003/AC:2003/A2:2004/AC:2006 CPR harmonised standard:...
  • Page 26 3-DRAWINGS AND TECHNICAL SPECIFICATIONS ηs [%] Log wood, moisture content ≤ 25 % η η...
  • Page 27 3-DRAWINGS AND TECHNICAL SPECIFICATIONS INFORMATION REQUIREMENTS FOR SOLID FUEL LOCAL SPACE HEATERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) Manufacturer: MCZ GROUP SpA Trademak: QBOX 80S WOOD Model Identifier: Indirect heating functionality: Direct heat output (space heat output):...
  • Page 28 3-DRAWINGS AND TECHNICAL SPECIFICATIONS INFORMATION REQUIREMENTS FOR SOLID FUEL LOCAL SPACE HEATERS ACCORDING TO COMMISSION REGULATIONS (EU) 2015/1185 - (EU) 2015/1186 (PRODUCT FICHE) Manufacturer: MCZ GROUP SpA Trademak: Model Identifier: QBOX 100 WOOD Indirect heating functionality: Direct heat output (space heat output):...

  • Page 29: 4-Unpacking

    4-UNPACKING INSTRUCTIONS FOR PACKAGING DISPOSAL The material that the appliance’s packaging is made of must be managed correctly, in order to make collection, reuse, recovery and recycling easier, where possible. The table below illustrates the possible components that the packaging is made of, and the relative instructions for correct disposal. DESCRIPTION CODE MATERIAL SYMBOL...

  • Page 30: Preparation And Unpacking

    4-UNPACKING IMPORTANT! The product must be installed and connected to the smoke duct exclusively by a specialised technician, so that every local or national regulation is complied with. Installation must nevertheless be carried out in accordance with regulation UNI 10683. When you unwrap the product, make sure that every part is in perfect working order and check for any damage due to transport.
  • Page 31 4-UNPACKING To remove the product from the pallet, you must remove the two screws “u” and plate “s” from the stove’s foot. There are four brackets “s”. Technical Dept. - All rights reserved - Reproduction prohibited...

  • Page 32: 5-Positioning

    5-POSITIONING PLACEMENT AND MINIMUM DISTANCES The product can be positioned either in a corner or along a wall. It may be installed at the desired height, by building a suitable platform on site. Always assess the static conditions of the surface that will withstand the weight and always leave a minimum air gap of 5 cm between the product and the walls.
  • Page 33 5-POSITIONING WALL HOLE MEASUREMENT (under frame 3/4 sides - accessory) WALL HOLE MEASUREMENT QBOX 70 WOOD QBOX 60 WOOD 613*513 mm QBOX 70 WOOD 712*573 mm QBOX 80S WOOD 803*607 mm QBOX 100 WOOD 1003*613 mm Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 34 5-POSITIONING PRODUCT HEIGHT AND LEVELLING ADJUSTMENT The product is fitted with adjustment feet “v” which are screwed to the product, and whose purpose is to adjust the levelling of the hearth; therefore, the adjustment range is minimal. To adjust the feet, you need to lift the product slightly, tighten or loosen the screws by holding the thread with your fingers in order to level the product (the adjustment range is approximately 1 cm).

  • Page 35: Combustion Air Inlet

    6-COMBUSTION AIR 6-COMBUSTION AIR COMBUSTION AIR INLET The product has a hole with a diameter of 100 mm for the intake of the air required for combustion. Connect the air inlet hole to the outside using a flexible hose and a grid in the room so that the air mixes perfectly inside the installation premises.

  • Page 36: 7-Flue

    7-FLUE CONNECTION TO THE FLUE We recommend connecting the closed fireplace to the flue using aluminium-plated steel pipes and bends that are able to withstand the high temperatures of that section and smoke corrosion. These connections are available on request in various sizes (see our price list) and they simplify installation as they are assembled by fitting one inside the other.

  • Page 37: 8-Insulation

    8-INSULATION 8-INSULATION CLADDING AND COUNTER-HOOD ASSEMBLY READ THE “OPERATION TEST” CHAPTER BEFORE STARTING ANY CLOSED FIREPLACE CLADDING OPERATION The closed fireplace and parts of the cladding must be fastened to each other WITHOUT TOUCHING THE STEEL STRUCTURE to avoid transmitting heat to the marble and/or stone and to allow for normal thermal dilation; pay attention to wood finishes like beams or shelves.

  • Page 38: 9-Ventilation

    9-VENTILATION HOOD VENTILATION OUTLETS It is mandatory to install the manufacturer’s hood ventilation vents or vents that can guarantee the same kind of opera- tion and the same air passage section. The producer is not liable for any damage to the structure or to the electric components caused by failure to comply with this warning. For correct operation of ambient ventilation, remember that: Lower part “R”...

  • Page 39: Operating Mode Selection

    9-VENTILATION OPERATING MODE SELECTION IMPORTANT! Prior to installation one needs to decide whether the warm air outlet should be through the front vents of the insert or the air should be ducted through the two top knockout holes. Should one decide to duct the air, the top knockout holes (“C”) Ø100 and Ø150 must be opened. To detach the knockout holes, use a drill with Ø4 mm bit (see image).
  • Page 40 9-VENTILATION FRONT VENTILATION CONNECTION Combustion air The Ø 100 combustion air inlet provided on the product must be connected to the exterior of the cladding by means of a 100 mm diameter pipe, maximum 3 metres long. Smoke outlet Smoke outlet “D” must be connected by a smoke fitting to a suitable flue. Convection air Set up a low air intake grid “R”...

  • Page 41: Hot Air Ducting

    9-VENTILATION HOT AIR DUCTING Combustion air The Ø 100 combustion air inlet provided on the product must be connected to the exterior of the cladding by means of a 100 mm diameter pipe, maximum 3 metres long. Smoke outlet Smoke outlet “D” must be connected by a smoke fitting to a suitable flue. Convection air Prepare an air intake grid at the bottom “R”...

  • Page 42: 10-Choice Of Fuel

    10-CHOICE OF FUEL The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regula- tions in force in the country of installation. FUEL Below are some useful instructions for the correct use of the product •...
  • Page 43 10-CHOICE OF FUEL FUEL: Wood In order to achieve maximum efficiency from your product, it is of utmost importance to use wood with suitable characteristics. We recommend using heating wood such as oak-beech-ash-robinia-common oak or non-resinous pressed wood logs. The latter has a high calorific value and must be used with caution to avoid harmful overheating of the product.

  • Page 44: 11-Operation

    11-OPERATION PRECAUTIONS BEFORE START-UP Make sure you have read and fully understood the contents of this instruction manual. Remove all components that could burn from the firebox and door (instructions and various adhesive labels). Remove the stickers from the ceramic glass otherwise the high temperature could melt them and cause irreparable damage to the glass. The product can be positioned at in a corner or along a wall.
  • Page 45 11-OPERATION A high percentage of moisture causes condensation in the smoke duct, causing an alteration to the draught and generating smoke and considerable soot deposits in the firebox, on the glass of the door and on the chimney, with the subsequent risk of this catching fire. It also leads to a much lower overall efficiency.

  • Page 46: 12-First Ignition

    12-FIRST IGNITION NOTE REGARDING PAINT EXHALATION It is recommended to air the room the first time the stove is switched on, to evacuate any smells and/or fumes emitted by the paint during the drying and hardening stage due to the heat. Do not stand close to the stove and as mentioned, air the room.

  • Page 47: Fuel Loading

    12-FIRST IGNITION The photo on the side on the side logs illustrates a tack of lighted from the wood lighted from the bottom with dry top with dry wood. wood This is the This is the most most common correct and clean way method but not of starting the fire.

  • Page 48: 13-Combustion Control

    13-COMBUSTION CONTROL PRIMARY AIR The primary air enters when the front shutter “P” is in “PULLED OUT” position. This air makes combustion possible. It is recommended to use the claw “U” supplied while adjusting the air to prevent burns. The lever “P” can be extracted completely or in incremental steps to adjust air inlet.

  • Page 49: Secondary Air

    13-COMBUSTION CONTROL SECONDARY AIR Adjustment is carried out with the lever “S”. It is recommended to use the claw “U” supplied when adjusting the air to prevent burns. Secondary air allows the completion of combustion and increases the efficiency. When the lever is “PULLED OUT”, a larger amount of air flows in, used in the ignition phase. When the product is running smoothly, close the lever «S».

  • Page 50: 14-Fans

    14-FANS SWITCH At the bottom right there is a switch that is used to switch on the two fans “V” in the lower part of the product. The switch has three positions: 0 - minimum automatic I - minimum speed in manual mode II - maximum speed in manual mode There are three wires that need to be connected to a plug (not supplied) which must then be plugged into a wall socket.
  • Page 51 14-FANS QBOX 100 WOOD WIRING DIAGRAM RESISTOR (n.2) FIXED TEMPERATURE THERMOSTAT 1200Ohm 25W Faston Female 4.8x0.8 Faston Female 6.3x0.8 Faston Female 6.3x0.8 blue blue blue brown ROCKER SWITCH Plug brown brown Silicon cable blue blue Socket 230V 50Hz white 50Hz blue white AXIAL FAN...

  • Page 52: 15-Firebox Door

    15-FIREBOX DOOR DOOR OPENING To open the product door “M”, fit the hook “U” into the hole in the handle and pull it towards you. During normal use always keep the fire door always fully closed, as intermediate positions cause anomalous combustion (forge effect), quick wood consumption and also drastically reduce the appliance’s heating effectiveness.
  • Page 53 15-FIREBOX DOOR RIGHT SIDE DOOR ASSEMBLY The door can be fitted on the right side. Proceed as follows: • remove the two screws “v” so that plate “N” with pin “p” comes off • tilt the door and take the pin “p” out of the door •...
  • Page 54 15-FIREBOX DOOR • remove the two screws “v” and remove plate “N” with pin “p” • set plates “N” aside for assembly on the product’s right side • remove the knockout hole “S” to insert the door’s closing block...
  • Page 55 15-FIREBOX DOOR • remove the block “b” by removing the two screws “x” (to extract the block from the position use a magnet to prevent it from falling into the product) • fit the same block “b” on the opposite side, hold the block with a magnet, insert it and secure it with the two screws “x” Technical Dept.
  • Page 56 15-FIREBOX DOOR • in place of the block “b”, on the right side, fit plate “T” with the two screws “x” to close the hole...
  • Page 57 15-FIREBOX DOOR • take the door “M” and remove the handle “P” removing in sequence: • screw “v”- bushing “B” - spring “m” - handle “P”- washer “r” • take the items you have just removed and fit them on the other side of the door operating in reverse order: •...
  • Page 58 15-FIREBOX DOOR • take plate “N” which you removed in position 1 and put in position 2. The plate must be rotated so that the pin is outside and upwards. • fasten plate “N” with screws “v” set washer “r” and engage the door on the pin •...

  • Page 59: 16-Accessories

    16-ACCESSORIES ACCESSORIES 4-SIDED FRAME See the instructions attached to the product. 3-SIDED FRAME See the instructions attached to the product. Technical Dept. - All rights reserved - Reproduction prohibited...

  • Page 60: 17-Cleaning

    17-CLEANING ATTENTION! All cleaning operations of all parts need to be carried out when the closed fireplace is completely cold; make sure that the ashes are out, use personal protective equipment and use appropriate maintenance equipment. CLEANING UNDER THE USER’S RESPONSIBILITY CLEANING THE GLASS To clean the glass, use specific products (see our price list) or a cloth dipped in water and ammonia solution or a little white ash and a sheet of newspaper.

  • Page 61: Cleaning The Chimney

    17-CLEANING CLEANING THE REFRACTORY WALLS (ALUTEC®) These do not need to be cleaned because the feature of this material (ALUTEC®) is that it does not absorb soot, rather, it repels it when the firebox is hot. After ignition, when the firebox would normally tend to blacken, the refractory walls will tend to turn white again, starting from the base of the flam, when the combustion chamber reaches the operating temperature (~ 400°...
  • Page 64 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8902314902 REV.1 14/05/2024...

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