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FG Wilson ATI400 A Instruction Manual
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FG Wilson ATI400 A Instruction Manual

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Transfer Panel ATI
Instruction Manual

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  • Page 1 Transfer Panel ATI Instruction Manual...
  • Page 2 GENERAL SAFETY INSTRUCTIONS a. This leaflet provides indispens- f. The maintenance operations must able instructions in termes of the be carried out exclusively by autho- safety, the connection and the rised and appropriately trained per- operation of the automatic trans- sonnel.
  • Page 3 INTRODUCTION ________________________________________ 4 GENERAL INTRODUCTION___________________________ 4 ATI TRANSFER PANEL RANGE _______________________ 4 NEW MOTORISED CHANGEOVER SWITCH _____________ 4 OPTIONS AVAILABILITY _____________________________ 5 ENVIRONMENT ____________________________________ 6 TECHNICAL CARACTERISTICS____________________________ 6 ENCLOSURES INSTALLATION_____________________________ 7 FIRST OPERATIONS _____________________________ 7-10 BOTTOM CABLE ENTRY ENCLOSURES ____________ 11-14 TOP CABLE ENTRY ENCLOSURES ________________ 15-18 OPTIONAL CONNECTIONS _______________________ 19-25 VOLTAGE CONFIGURATIONS ____________________________ 26...
  • Page 4 INTRODUCTION GENERAL INTRODUCTION NEW ATI enclosure integrates a new • Simplify connections between the 4-pole changeover switch including mechanical switch and the electronic electronic’s control to meet standard module. 60947-6-1. Thanks With the mode switch in manual changeover switch technology, it is position, Padlocking, as well as always possible to manually operate handle insertion operations are then...
  • Page 5 INTRODUCTION (continued) OPTIONS AVAILABILITY Option 9 Top Cable Entry Option 8 Option 7 Communication 2In / 2Out Option 1 Metering Option Option 5 Optional Switch - Voltage 200 VAC - Voltage 277 VAC Option 2 IP54 Protection Kit Option 3 Solid Neutral Option 4 Lightning Protection...
  • Page 6 INTRODUCTION (continued) ENVIRONMENT The complete enclosure meets following environmental requirements: • Ingress protection of IP41 with overall • 80% humidity non condensing at rating of IP21 55°C • Operating temperature of –10°C to • 95% humidity non condensing at 40°C without de-rating 40°C •...
  • Page 7 ENCLOSURES INSTALLATION FIRST OPERATIONS • The system is delivered in position 0 in manual mode, start generator contact closed. Shroud • Remove the shroud to allow terminals access. Remove the plastic protection of the plexiglas cover.
  • Page 8 ENCLOSURES INSTALLATION (continued) Handle with chain • Fix the handle + chain on the enclosure itself.
  • Page 9 ENCLOSURES INSTALLATION (continued) Wall mounting brackets • Use the mounting brackets delivered in a bag inside the enclosure to fix the enclosure on a wall.
  • Page 10 ENCLOSURES INSTALLATION (continued) Voltage sensing kit • Cut the voltage sensing kit clips to allow cables connections using screws/nuts/ contact washers delivered in a bag inside the enclosure.
  • Page 11 ENCLOSURES INSTALLATION (continued) BOTTOM CABLE ENTRY ENCLOSURES 63 A / 100 A / 125 A ratings Power Cables Connection Power Cables Connection 1 2 3 N Load Generator Main Earth cable 25 mm (Max) Torque : M8 13 Nm (Max) Phase and neutral 26 Nm (Max) cable 50 mm...
  • Page 12 ENCLOSURES INSTALLATION (continued) 250 A ratings Power Cables Connection Power Cables Connection 1 2 3 N Load Generator Main Earth cable 120 mm Torque : M8 13 Nm (Max) or 2 x 50 mm (Max) Phase and neutral cable 26 Nm (Max) 150 mm or 2 x 70 mm (Max)
  • Page 13 ENCLOSURES INSTALLATION (continued) 400 A ratings Power Cables Connection Power Cables Connection 1 2 3 N Main Load Generator Earth cable 120 mm or 2 x 70 mm (Max) Torque : M10 26 Nm (Max) 45 Nm (Max) Phase and neutral cable 240 mm or 2 x 120 mm (Max)
  • Page 14 ENCLOSURES INSTALLATION (continued) 630 A ratings Power Cables Connection Power Cables Connection Main Load Generator Phase and neutral cable 2 x 240 mm (Max) Earth cable 240 mm (Max) Torque : M10 26 Nm (Max) 45 Nm (Max) 72.5...
  • Page 15 ENCLOSURES INSTALLATION (continued) TOP CABLE ENTRY 63 A / 100 A / 125 A ratings Top cable entry Power Cables Connection Earth cable 25 mm (Max) Generator Main Load 1 2 3 N Phase and neutral cable 50 mm (Max) 13 Nm (Max) Torque : M8 23 Nm (Max)
  • Page 16 ENCLOSURES INSTALLATION (continued) 250 A ratings Top cable entry Power Cables Connection Earth cable 120 mm or 2 x 50 mm (Max) Main Generator Load 1 2 3 N Phase and neutral cable Torque : M8 13 Nm (Max) 150 mm or 2 x 70 mm (Max) 26 Nm (Max)
  • Page 17 ENCLOSURES INSTALLATION (continued) 400 A ratings Top cable entry Power Cables Connection Earth cable 120 mm or 2 x 70 mm (Max) Load Main Generator 1 2 3 N Torque : M10 26 Nm (Max) Phase and neutral cable 240 mm or 2 x 120 mm (Max) 45 Nm (Max)
  • Page 18 ENCLOSURES INSTALLATION (continued) 630A ratings Top cable entry Power Cables Connection Earth cable 240 mm≤ (Max) Load Main Generator 1 2 3 N 26 Nm (Max) Torque : M10 Phase and neutral cable 45 Nm (Max) 2x240 mm≤ (Max) 72.5...
  • Page 19 ENCLOSURES INSTALLATION (continued) OPTIONAL CONNECTIONS Option 1 Verify there is no voltage Metering Option on the terminals before Available from. second quarter 2004. mounting the options. This option is factory fitted and includes a specific metering display + metering CTs to allow current + power metering.
  • Page 20 ENCLOSURES INSTALLATION (continued) Option 3 Solid neutral kit 63A / 100 / 125 / 250A rating x3 M8/M10 x 20 13 Nm (Max) Torque : M8 26 Nm (Max)
  • Page 21 ENCLOSURES INSTALLATION (continued) Solid neutral kit 400A / 630A rating M10 / M12 x2 M10/M12 x 20 x1 M10/M12 x 25 x2 M10/M12 x 30 M10/M12 X 20 M10/M12 X 30 M10/M12 X 30 M10/M12 X 25 Torque : M10 26 Nm (Max) 45 Nm (Max)
  • Page 22 ENCLOSURES INSTALLATION (continued) Option 4 Lightning protection A power off action is required before startup. Top Connection Botton Connection 125A 125A 250A/400A/630A 250A/400A/630A 1 / 2 A specific menu in the metering architecture allows monitoring of the protection. Cf variable LIP in the monitoring menu.
  • Page 23 ENCLOSURES INSTALLATION (continued) Lightning protection equipment Connection diagram RMS 50 ATI Electronic Module 0.75 SURGYS 2IN/2OUT Option...
  • Page 24 ENCLOSURES INSTALLATION (continued) Option 5 277Vac option Will be available from. factory from second release. Option 6 Auxiliary contacts for 0,1,2 position, padlock and Auto / Manual Mode. 20 21 22 23 24 25 26 27 1 2 3 N 0 A/M Padlocking Identification Terminals...
  • Page 25 ENCLOSURES INSTALLATION (continued) Option 7 2 IN/2 OUT option Main available / Gen available output contacts. The contact closes as soon as the source is available. A power off action is required before startup. 1 / 2 9 / 10 : Main Available output contact 9 10 11 12 11/12 : Gen Available output contact Identification...
  • Page 26 ENCLOSURES INSTALLATION (continued) Option 8 Communication module Read paragraph communication for A power off action is instructions. Installation of this module allows required before startup. RS485 connection. Protocoles avaible are JBUS/MODBUS ® 1 / 2 RS485 2 or 3 wires half duplex Protocol JBUS/MODBUS ®...
  • Page 27 To meet all voltages required by the market, 2 ATI versions have been developed: Standard 230 Vac +/- 20 % - AVAILABLE FROM. FIRST RELEASE 50Hz 3 phase 4 wires - 3P4L 60Hz 3 phase 4 wires – 3P4L Star connections Star connections FG Wilson Voltage FG Wilson Voltage option code option code...
  • Page 28 VOLTAGE CONFIGURATIONS (continued) ELECTRONIC MODULE CONNECTIONS The Voltage sensing kit provides power and sensing to the electronic Verify voltage between module from. the generator and the 101/102 & 201/202 = 220/240 main side. Vac ±20% Main sensing is 3 phases sensing: Gen sensing is single phase sensing: 103: Neutral 203: Phase 1...
  • Page 29 VOLTAGE CONFIGURATIONS (continued) 3 Phases 4 Wires connections-3P4L B. Wiring change required from Configurations: standard delivery: 206 & 103 power V507 220/127 Vac 50Hz wires must to be connected to 205 V510 200/115 Vac 60Hz & 104 to provide 220/230 Vac or V608 220/127 Vac 50Hz 240 Vac to the power input 101/102...
  • Page 30 VOLTAGE CONFIGURATIONS (continued) 1 Phase 3 Wires connections-1P3L Wiring change required from standard Configurations: delivery: 206 & 103 power wires must V522 240/120 Vac 50Hz be connected to 205 & 104 to provide V524 230/115 Vac 50Hz 220 / 230 Vac or 240 Vac to the power V526 220/110 Vac 50Hz input 101/102 and 201/202.
  • Page 31 VOLTAGE CONFIGURATIONS (continued) 1PAP • Split phase network/single phase This configuration must be used on generator. applications using single phase generators to supply 2 phases networks feeding single phase loads. LOAD Genset controller Opt. 2 Opt. 1 20 21 22 23 24 25 26 27 •...
  • Page 32 INPUTS AND OUTPUT CONTACTS Opt. 2 Opt. 1 Identification Terminals Type Feature Rating Inputs Common terminal Input AT Timer inhibit input Dry contact to close between terminals 7-8 to inhibit AT timer Input Remote test on load input Dry contact to close between terminals 7-9 to start remotely a test on load (only available in automatic mode)
  • Page 33 PRODUCT USE GENERAL INTRODUCTION Verify power applied on the The product provides sources availabil- The product requires at least one type monitoring, Automatic/Manual of network configuration and a network electronic module power inputs Retransfer, Manual/Automatic or Test nominal voltage configuration to be terminals 101-102 or 201-202 operation monitoring, voltage and fre- input via the keypad by the user.
  • Page 34 PRODUCT USE (continued) Software version Software version is displayed on the unit after reset (powering up action after 2 minutes power off to discharge the unit). Version Number Product Programming Before first product use, Product Programming is possible in It is not accessible when a test or an access programming mode Automatic Mode in position 1 when the automatic sequence is activated.
  • Page 35 PRODUCT USE (continued) PROGRAMMING MENUS Architecture and navigation The programming mode integrates 5 Menus Setup : Network parameters Volt : Voltage detection levels Fr : Frequency detection levels tim : Automatic timer settings Default values are Comm: Communication parameters (Optional), communication module loaded as standard.
  • Page 36 PRODUCT USE (continued) SETUP MENU Parameter Display setup menu integrates parameters described in the table hereunder. table explains parameters’ definition, settings possibilities, and default values. Press Down push button to access parameter required. Press Up push button to come back to previous value, or press to come back to Definition Setting range...
  • Page 37 PRODUCT USE (continued) Parameter modification Display the required parameter for Possible settings are described in the modification. previous table. Example : Apply the same procedure described We want to modify network voltage hereunder network voltage from 400 V to 230 V. modification, to all other parameters.
  • Page 38 PRODUCT USE (continued) VOLTAGE MENU To reach voltage menu from Setup menu press once Parameter Display voltage menu integrates chart. Mains sensing is 3 phase and parameters described in the table Generator sensing single phase. hereunder. Over and under voltage detection table explains parameters’...
  • Page 39 PRODUCT USE (continued) Parameter modification Display the required parameter for ification. Possible settings are described modification. in the previous table. Apply the same procedure as described in Setup Menu for network voltage mod- FREQUENCY MENU To reach frequency menu from voltage menu press once Parameter Display The frequency menu integrates 8 parameters described in the table hereunder.
  • Page 40 PRODUCT USE (continued) Parameter modification Display the required parameter for modification. Possible settings are modification. described in the previous table. Apply the same procedure as described in the Setup Menu for network voltage TIMERS MENU To reach timer menu from. frequency menu press once Parameter Display The timers menu integrates 5 parameters Timers operation is described in...
  • Page 41 PRODUCT USE (continued) Parameter modification Display the required parameter for modification. Possible settings are modification. described in the previous table. Apply the same procedure as described in the Setup Menu for network voltage COMMUNICATION MENU (OPTIONAL) This menu is only To reach timer menu from.
  • Page 42 PRODUCT USE (continued) Product metering General comments Metering is active as soon as the unit After commutation cycle, the display is powered. comes back to Mains voltage L1N Commutation cycles have priority over (first variable of the mode). Visualisation mode and display timers Visualisation mode architecture is as count down as soon as they are active.
  • Page 43 PRODUCT USE (continued) Values definition All these values are not Main Voltage L1-N accessible on all networks. • 3P4L Main Voltage L2-N Main U1, U2, U3 U12, U23, U31 Gen U31 Main Voltage L3-N • 1P3L Main U12, U23, U31 Gen U31 Main Voltage L1-L2 •...
  • Page 44 PRODUCT USE (continued) MANUAL MODE To access Manual Mode turn the front keyswitch to manual position. Do not force the product Manual operation Take the handle, attached to the • From. Position 1 turn clockwise to chain, on the right side of the reach position 0 enclosure, to manually operate the •...
  • Page 45 PRODUCT USE (continued) AUTOMATIC MODE Turn the keyswitch from Manual to The unit integrates a power capacitor Automatic position. source to provide enough power during The automatic mode must be activated black out (loss of mains) to wait for gen- as soon as automatic starting of the erator starting.
  • Page 46 PRODUCT USE (continued) Specific features LOSS OF MAINS AUTOMATIC SEQUENCE This Sequence is started as soon as Remote AT timer Inhibit the switch is in automatic mode and in It is possible to bypass the At timer position 1. using the ATI input (closing the con- Position 1: tact) when At timer setting is at its •...
  • Page 47 PRODUCT USE (continued) MAINS RETURN AUTOMATIC SEQUENCE This sequence is started as soon as the unit is in automatic mode and in position 2. Position 2: • Mains is not available • Switch is in position 2 (Generator) • Generator is off Specific features Retransfer Inhibit Feature to the Mains is ready, RTI feature...
  • Page 48 PRODUCT USE (continued) Sequence description Main not available Generator running & Switch in position 2 Main’s return Main’s return? Time delay on transfer Loss of Mains ? 1MT = 0 Count down IMT Main’s lost again before 1MT times out? activated? Reset 1MT RTI PB...
  • Page 49 PRODUCT USE (continued) Test Mode TEST MODE ACCES Press and hold the test pushbutton for 5 seconds to allow test modes access. Enter code = 4000 Press during 5 sec Press 4 times to display 4 Validate TEST MODE EXIT Press and hold the test pushbutton for 5 seconds to exit test mode and come back to visualisation mode after test...
  • Page 50 PRODUCT USE (continued) OFF LOAD TESTING This test is possible in automatic in position 1 when the mains is available or in manual mode. It can be considered as a Generator manual start in manual mode. Description • This mode allows generator testing •...
  • Page 51 PRODUCT USE (continued) ON LOAD TESTING Keypad activation This test is only possible in automatic mode in position 1 and Mains available. Description • This test simulates a loss of mains condition. Loss of Mains sequence started Mains return sequence automatically activated as soon as generator is available.
  • Page 52 COMMUNICATION The JBUS/MODBUS used by the ATI The mode of communication is the ® involves dialogue using RTU (Remote Terminal Unit) using master-slave hierarchical structure. hexadecimal characters of at least 8 There are two possible dialogues: bits. • the master communicates with a slave (ATI) and waits for its reply •...
  • Page 53 COMMUNICATION (continued) Table of values on 1 word Decimal Hexa Number Address Address of words Variable Units 1792 U12 Main V/100 1793 U23 Main V/100 1794 U31 Main V/100 1795 V1 Main V/100 1796 V2 Main V/100 1797 V3 Main V/100 1798 Freq.
  • Page 54 COMMUNICATION (continued) Example : Configuration of 233 V nominal voltage for ATI n° 5. High-order Low-order High-order Low-order Slave Function N° word N° octet CRC 16 address address word n° word n° 76B8 ATI reply: High-order Low-order Slave Function N° word CRC 16 address address...
  • Page 55 MAINTENANCE 63/100/125A 250/400A 630A Front cover H = 576 H = 876 H = 876 H = 576 L = 396 L = 596 L = 596 L = 396 Ref : 610-832 (BB) Ref : 610-831( BB / TT) Ref : 610-833 (TT) Ref : 610-832 Ref : 610-834...
  • Page 56 MAINTENANCE 63/100/125A 250/400A 630A Ref : 603-412 Ref : 603-413 (250A) Ref : 603-415 Ref : 603-414 (400A) Bridging Bar Kit H = 180 G1 : Ref : 650-881 G2 : Ref : 650-700 (63A) ATI Electronic L = 200 Ref : 650-701 (100A) Module Ref : 650-702 (125A)
  • Page 58 277-639 ATI Panel...
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