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Related Manuals for FG Wilson POWERWIZARD
Summary of Contents for FG Wilson POWERWIZARD
- Page 1 POWERWIZARD TECHNICAL OPERATION AND MAINTENANCE MANUAL...
- Page 2 This manual has been designed as a technical guide to operating, servicing and maintaining the generating set. It should be used in conjunction with the Engine and Alternator Manuals. An Operator’s Manual is also included with these manuals to aid the operator specifically in starting, stopping and otherwise operating the set. The Operator’s manual is available in any of a number of languages for non-English speaking operators.
- Page 4 GENERATING SET TECHNICAL OPERATION AND MAINTENANCE MANUAL Document: PWTM1 - GB Issue Date: 01/05 Part Number: 267-7553...
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Page 6: Table Of Contents
Table of Contents General Information......................................1 1.1. Illustration 1 ........................................1 1.2. Illustration 2 ........................................1 Electronic Control Module ..................................... 1 2.1. Illustration 5 ........................................1 Navigation Keys ......................................1 Alarm Indicators......................................2 Digital Inputs........................................2 5.1. Pressures........................................2 5.2. Temperatures ....................................... - Page 7 Event Resetting ......................................10 13.1 Setpoint Programming ....................................10 13.2. Illustration 8 ........................................ 10 13.3. Main Menu ........................................10 13.4. Digital Input Programming..................................10 13.5. Programming the Active State of the Digital Input ............................ 11 13.6. Programming the Event Input Functions ..............................11 13.7.
- Page 8 If a tool, procedure, work method or operating technique that is not specifically recommended by FG Wilson is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose.
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Page 10: General Information
2.1. Illustration 5 (1) Display Screen 1.1. Illustration 1 (2) AC Overview Key Block diagram of a generator set with PowerWizard and (3) Engine Overview Key Engine Electronic Control Module with J1939 Data Link (4) Yellow Warning Lamp (1) Discrete Input Output I/O Module... -
Page 11: Alarm Indicators
The Discrete Input/Output (I/O) Module is a module capable of reading twelve discrete inputs. The Discrete Note: There are 8 digital inputs on “PowerWizard 2.0” and I/O Module is capable of operating eight relay outputs. “PowerWizard 3.0”. There are 6 digital inputs on “PowerWizard The Discrete I/O Module can be mounted on the genset 1.0.”... -
Page 12: Inputs
6.2. Inputs configure the Discrete I/O Module inputs. Inputs that generate a warning message will auto-reset whenever the The Discrete I/O Module has twelve inputs with four input returns to a non-active state. Inputs that generate a return channels. The inputs can be activated by either shutdown message will continue until the input returns to switching to a return or to battery negative. - Page 13 Active State Low Active High Input #nn Time Delay 0 to 120 sec. 0 sec. Input #nn Suspect parameter Number Any SPN Supported by PowerWizard (SPN) Input #nn Failure Mode Identifier (FMI) Any FMI supported by PowerWizard 6.4. Table 6 Configuration Examples...
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Page 14: Outputs
Warning - General do not communicate on the J1939 Data Link need to Warning or Shutdown - Specific have their dry contacts wired to PowerWizard spare Warning, Shutdown or Diagnostic - digital inputs or wired to an unused input on the optional General Discrete I/O Module. -
Page 15: Trigger Severity Level
8.7. Trigger Severity Level Supported SPNs The Trigger Severity Level defines how the LED pair will SPN Description behave when a message associated with the Generator Winding Temperature #2 1125 programmed SPN is received (or not received). Generator Winding Temperature #3 1126 Exhaust Gas Port 1 Temperature 1137... -
Page 16: Failure Mode Identifier (Fmi)
Note: There are primary and secondary speed inputs for • One Primary Data Link the PowerWizard. The speed inputs can be a analog signal or the speed inputs can be transmitted over the Data Link • One Accessory Data Link (Not 1.0) (not 1.0). -
Page 17: System Operation
• The operator presses the “RUN” Key. least secure setpoints. • The control is in “AUTO” and the remote initiate If the PowerWizard is currently at the required level of input (IC) becomes active. protection when viewing a parameter, the padlock will not appear. -
Page 18: Enter Level 3 Password
Note: The PowerWizard will go to the highest level of security authorized by a correctly entered password. Note: The password can be up to 16 digits, but does not have to be 16 digits. -
Page 19: Event Viewing
The arrow keys are used in order to view one of the setpoints. The PowerWizard panel will power up to the main menu screen. If the PowerWizard panel is already powered up, press the “Escape”... -
Page 20: Programming The Active State Of The Digital Input
ATS in Normal Position 13.5.Programming the Active State of the Digital Input • ATS in Emergency Position The digital inputs of the PowerWizard are tied to an internal • Battery Charger Failure pull-up resistor. Therefore, if there is no connection to a •... -
Page 21: Available Digital Selectors
1. In order to program the Digital Selectors, go through the Table 14 following menu options Digital Selector # 7 Configuration Options Display Text Condition • Main Menu Disabled Disabled • >Configure Use Input #1 (1) Disable Shore Power (1) •... -
Page 22: Relay Output Programming
Use Input #2 Common Alarm Use Input #3 Common Warning The PowerWizard 1.0 will have six relays: All six will be type-A. Use Input #4 (1) Common Shutdown (1) The PowerWizard 2.0 and PowerWizard 3.0 will have eight Use Input #5 Control not In Automatic relays: Six will be type-A and two will be type-C. -
Page 23: Frequency Adjustment
16.3.6 Digital Selector #6 Digital Selector #6 controls The PowerWizard will keep track of the time and the date with an Relay Output #8. The available configuration options for internal real time clock with a battery backed up memory. -
Page 24: General Points
LED on the front of the control. High Engine Oil Level Warning For a set in parallel (only available with PowerWizard 4.0) Low Engine Oil Level Warning when a soft shutdown occurs the set will attempt to ramp High Engine Oil Filter Differential Pressure off load and open it’s breaker, it will then cooldown before... - Page 25 High Battery Voltage Warning Custom Event #10 Low Shutdown Low Battery Voltage Warning Custom Event #10 High Warning High Ambient Air Temperature Shutdown Custom Event #10 Low Warning Low Ambient Air Temperature Shutdown Custom Event #10 Status Ambient Air Temperature Sensor Short Custom Event #11 High Shutdown High Custom Event #11 Low Shutdown...
- Page 26 Frequency Mismatch Warning Generator Output Sensing System Failure 2436 Generator Over Frequency Warning 2436 Generator Under Frequency Warning 2436 Generator Over Voltage Shutdown 2440 Generator Under Voltage Shutdown 2440 Generator Over Voltage Warning 2440 Generator Under Voltage Warning 2440 Generator Over Current Shutdown 2448 Generator Over Current Warning 2448...
- Page 27 Index Accessory Data Link .................6 General Information..............3, 4 Alarm Indicators ................2 General Points ................15 Annunciator Module ................4 Important Safety Information............v Basic Operation.................4 Inputs ....................3 Change level 1 or level 2 password ..........9 Main Menu ..................9 Configurability ...................4 Navigation Keys................
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