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TM20 Series
Hardware installation manual
Techman Robot TM20 Series Hardware Installation Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Revision History Table
Medium & Heavy Payload Series-Hardware Installation Manual TM12/14/16/20 Series Hardware Version: 3.2 Document Version
Product Description
How Can I Get Help
Disposal and Environment
Table 1: Manual Title & Description
Safety Information
Overview
Warning and Caution Symbols
Safety Precautions
Table 2: Danger, Warning, and Caution Symbols
Validation and Liability
Limitations on Liability
General Safety Warning
Risk Assessment
Emergency Stop
Movement Without Drive Power
Figure 1: Reference of Brake Solenoid by Joints
Labels
Table 3: Denotation of Labels
Figure 2: Locations of Labels
Transportation and Storage
System Hardware
Overview
System Overview
Figure 3: System Overview
Robot Arm
Dimension Drawings of Robot
Figure 4: Dimension of TM12 / TM12M
Figure 5: Dimension of TM14 / TM14M
Figure 6: Dimension of TM16 / TM16M
Figure 7: Dimension of TM20 / TM20M
Figure 8: Dimension of TM12X
Figure 9: Dimension of TM14X
Figure 10: Dimension of TM16X
Robot Assembly Diagram
Figure 11: Dimension of TM20X
Range of Motion
Figure 12: Side View of TM12 / TM12M / TM12X / TM20 / TM20M / TM20X Movement Range Diagram
Figure 13: Pictorial View of TM12 / TM12M / TM12X / TM20 / TM20M / TM20X Movement Range Diagram
Figure 14: Top View of TM12 / TM12M / TM12X / TM20 / TM20M / TM20X Movement Range Diagram
Figure 15: Side View of TM14 / TM14M / TM14X Movement Range Diagram
Figure 16: Pictorial View of TM14 / TM14M / TM14X Movement Range Diagram
Figure 17: Top View of TM14 / TM14M / TM14X Movement Range Diagram
Figure 18: Side View of TM16 / TM16M / TM16X Movement Range Diagram
Figure 19: Pictorial View of TM16 / TM16M / TM16X Movement Range Diagram
Robot Hazard Zone Diagram and Operator Position Diagram
Figure 20: Top View of TM16 / TM16M / TM16X Movement Range Diagram
Figure 21: the Definition of R Offset
Figure 22: Robot Hazard Zone Diagram and Operator Position Diagram of TM12 / TM12M / TM12X / TM20
Figure 23: Robot Hazard Zone Diagram and Operator Position Diagram of TM14 / TM14M / TM14X
Payload and Torque
Figure 24: Robot Hazard Zone Diagram and Operator Position Diagram of TM16 / TM16M / TM16X
Figure 25: Relationship between Payload and the Center of Gravity Offset in TM12 / TM12M / TM12X
Figure 26: Relationship between Payload and the Center of Gravity Offset in TM14 / TM14M / TM14X
Figure 27: Relationship between Payload and the Center of Gravity Offset in TM16 / TM16M / TM16X
Figure 28: Relationship between Payload and the Center of Gravity Offset in TM20 / TM20M / TM20X
Robot Arm Installation
Table 4: Rated Torque and Limit for Repeated Peak Torque of Regular Payload Robot Series
Figure 29: Bottom View of Robot Base
Figure 30: Securing the Ground Wire with the Robot
Robot End Module
End Module Components
Figure 31: References of TM12 / TM12M / TM14 / TM14M / TM16 / TM16M End Module Components
Figure 32: References of TM20 / TM20M End Module Components
Figure 33: References of TM12X / TM14X / TM16X End Module Components
Figure 34: References of TM20X End Module Components
End Flange Surface
Figure 35: References of End Flange Surface
End Mounting Caution
End Indication Light Ring Table
Control Box
Figure 36: the Exterior and Diagram of the Control Box
Robot Stick
Figure 37: Securing the Ground Wire with Control Box
Figure 38: Robot Stick
Table 5: Robot Stick Basic Functions
Table 6: Robot Stick Advanced Functions
SEMI Emergency off Box
Robot Light Module
Light Module Surface
Figure 39: the Exterior and Diagram of the SEMI Emergency off Box
Figure 40: Light Module Surface
Install Light Module
Table 7: Reference of the Symbol and Unit in Calculation the Torque Load of the Light Module
Figure 41: Calculation the Torque Load of the Light Module
Operating Position of TM AI Cobot with AGV/AIV
Table 8: Electrical Specification of the Light Module
Figure 42: Electrical Polarity of Fill Light Cable
Working Distance and Field of View of TM AI Cobot's EIH Camera
Figure 43: Top View of TM AI Cobot Placed on the AGV/AIV
Table 9: the Relation between the Working Distance and the Field of View
Figure 44: Working Distance and Field of View of TM AI Cobot's EIH Camera
Electrical Interface
Overview
Electrical Warnings and Cautions
Control Box
Figure 45: Control Box I/O Configuration (1/2)
Table 10: Definitions of Safety Connectors
Figure 46: Control Box I/O Configuration (2/2)
Safety Connector
Safety Input Connector
Figure 47: Safety Input Connector
Figure 48: the Wiring Diagram Example of Switch Type Safety Device
Figure 49: the Wiring Diagram Example of PNP Output Type Safety Device
Safety Output Connector
Figure 50: the Wiring Diagram Example of PNP Output Type Safety Device
Figure 51: Safety Output Connector
Figure 52: Safety Output Connector Wiring Diagram
Power Connector
Digital In/Out
Digital Input
Figure 53: Power Connector
Figure 54: Digital Input
Figure 55: Set to Sink Input Type
Digital Output
Figure 56: Set to Source Input Type
Figure 57: Digital Output
Figure 58: Set to Sink Output Type
Analog in
Figure 59: Set to Source Output Type
Figure 60: Analog in
Analog out
System Remote Power ON/OFF
Table 11: Analog in & Analog out
Figure 61: Analog out
Figure 62: System Remote Power ON/OFF
Ethercat: for Ethercat Slave I/O Expansion
USB Port
Tool End I/O Interface
I/O Terminals
Figure 63: Ethercat
Table 12: 8-Pin Digital I/O Connectors of Cable
Table 13: 8-Pin Digital I/O Connector of Robot
Connecting Tool End Digital Output
Table 14: 5-Pin Analog I/O Connector of Cable
Table 15: 5-Pin Analog I/O Connector of Robot
Figure 64: Connecting Tool End Digital Output
Connecting Tool End Digital Input
Connecting Tool End Analog Input
Table 16: Analog Input Range
Figure 65: Connecting Tool End Digital Input
Figure 66: Connecting Tool End Analog Input
Control Box Interfaces
Figure 67: Front View of the Control Box
Figure 68: Interfaces of the TM12 / TM14 / TM16 / TM20 / TM12X / TM14X / TM16X / TM20X Series
Figure 69: Interfaces of the TM12M / TM14M / TM16M / TM20M Series
Figure 70: Interfaces of the TM12M SEMI / TM14M SEMI / TM16M SEMI / TM20M SEMI Series
SEMI Emergency off Box Interfaces (TM12 SEMI / TM14 SEMI / TM16 SEMI / TM20 SEMI Exclusive)74
Control Box Power Interface and Robot Interface
Control Box Power Interface
Figure 71: Interfaces of the SEMI Emergency off Box
Figure 72: Control Box Power Interfaces
Table 17: TM12 / TM14 / TM16 / TM20 / TM12X / TM14X / TM16X / TM20X Series Electrical Specifications
Table 18: TM12M / TM14M / TM16M Series Electrical Specifications
Table 19: TM20M Series Electrical Specifications
Robot Interface
SEMI Emergency off Interfaces (SEMI Series Exclusive)
TM12M SEMI / TM14M SEMI / TM16M SEMI / TM20M SEMI Series
Figure 73: Robot Interface
The SEMI Emergency off Box
Detachable I/O Panel
Figure 75: the SEMI Emergency off Box SEMI Emergency off Interface
Figure 76: Detachable I/O Panel
Unboxing & Installation
Overview
Inspecting the Equipment
Before Unpacking
Upon Unpacking
Unboxing
Carton Types
Contents of each Carton
Figure 77: Robot Arm Carton
Figure 78: SEMI Emergency off Switch Carton
Figure 79: Control Box Carton
Figure 80: SEMI Emergency off Box Carton
Table 20: the Robot Arm Carton Contents
Table 21: the Control Box Carton Contents
Table 22: the SEMI Emergency off Switch Carton Contents
Installing Your Robot
Remove the Control Box
Table 23: the SEMI Emergency off Box Carton Contents
Verification before Removal of the Robot Arm
Figure 81: Moving the Control Box (1/2)
Figure 82: Moving the Control Box (2/2)
Removal of the Robot Arm and Tightening
Figure 83: Moving the Robot Arm (1/2)
Figure 84: Moving the Robot Arm (2/2)
Connect the Robot and the Control Box
Figure 85: Moving the SEMI Emergency off Box
Figure 86: Connecting the Robot and the Control Box
Connect the Robot, the Control Box, and the SEMI Emergency off Box
Figure 87: Connecting the Robot, the Control Box, and the SEMI Emergency off Box
Maintenance and Repair
Table 24: Summary of the Preventive Maintenance Procedures and Guidelines
Figure 88: Air Filter Tray
Warranty Statement
Product Warranty
Disclaimer
Declaration of Incorporation
Appendix A. Technical Specifications
Table 25: Technical Specifications (TM12 / TM12 X / TM12M / TM14 / TM14X/ TM14M)
Table 26: Technical Specifications (TM16 / TM16 X / TM16M / TM20 / TM20X/ TM20M)
Medium & Heavy Payload Series-Hardware Installation Manual TM12/14/16/20 Series Hardware Version: 3.2 Document Version
58-2, Huaya 2Nd Rd., Guishan Dist., Taoyuan City, 333411 , Taiwan
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Medium &
Heavy Payload
Hardware Installation Manual
Corresponding models:
TM12 / TM14 / TM16 / TM20 Series
Original Instruction
Series
Hardware Version: 3.2
Document Version: 1.01
Release Date: 2024-03-25
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Summarization of Contents
Product Description and Support
Product Overview
Detailed description of the TM AI Cobot's features and capabilities.
Disposal and Environmental Compliance
Guidelines for proper disposal and environmental regulations.
Safety Information
Safety Overview, Symbols, and Precautions
Introduction to safety information and explanation of hazard symbols.
Risk Assessment and Emergency Stops
Requirements for risk assessment and emergency stop procedures.
Labels and Denotations
Explanation of labels and warnings attached to the robot.
Transportation and Storage
Transportation and Storage Safety
Safety guidelines and warnings for transporting and storing the robot.
System Hardware Overview
Robot Arm Dimensions and Diagrams
Dimensional drawings for various TM robot arm models.
Payload, Torque, and Mounting
Specifications for payload, torque, and robot base mounting.
End Module, Control Box, and Stick
Details on end module components, control box, and robot stick.
Light Module and Camera Specs
Information on the light module, camera, and their specifications.
Electrical Interface and I/O
Electrical Safety and Warnings
General electrical safety guidelines and warnings.
Control Box Interfaces and I/O
Control box interface diagrams and I/O configuration details.
Safety Connector Details and Wiring
Information on safety connectors, wiring diagrams, and usage dangers.
Power, Digital, and Analog I/O
Details on power connectors, digital, and analog input/output.
EtherCAT, USB, and Tool End I/O
Information on EtherCAT, USB ports, and tool end I/O interface.
SEMI Emergency OFF Box and Power Interfaces
Details on SEMI EMO box, power interfaces, and supply safety.
Unboxing and Installation
Setup Overview and Inspection
Introduction to setup, first-time use, and equipment inspection.
Robot Installation Procedures and Safety
Step-by-step installation procedures and critical safety warnings.
Maintenance and Repair
Preventive Maintenance Schedule
Summary of recommended preventive maintenance procedures and guidelines.
Maintenance Safety Precautions
Essential safety checks and precautions before performing maintenance.
Warranty and Declaration
Product Warranty Terms
Details of the product warranty, coverage, and limitations.
Warranty Disclaimer
Corporation's disclaimer regarding product improvements and manual accuracy.
Declaration of Incorporation
Official declaration of product conformity to standards.
Appendix A. Technical Specifications
Table of Contents
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