Related Manuals for Techman Robot TM14 Series
Summarization of Contents
Product Description
1.1 Product Description
Overview of the TM AI Cobot's features, capabilities, and intended use in collaborative workspaces.
1.2 How Can I Get Help?
Information on accessing support resources and additional documentation for the TM AI Cobot.
1.3 Disposal and Environment
Guidelines for proper disposal of TM AI Cobots and information on restricted hazardous substances.
Safety Information
2.1 Overview
Introduction to safety precautions and user responsibilities when operating the TM AI Cobot.
2.2 Warning and Caution Symbols
Definitions of hazard level symbols used in the manual to prevent injury and damage.
2.3 Safety Precautions
Essential safety measures and requirements for all personnel involved in robot installation, operation, and maintenance.
2.4 Validation and Liability
Information on system integrators' responsibilities regarding safety laws, regulations, and risk assessment.
2.5 Limitations on Liability
Clarification that following safety instructions does not guarantee the absence of all personal injury or property damage.
2.6 General Safety Warning
General safety guidelines including noise levels, environmental conditions, and handling precautions.
2.7 Risk Assessment
Requirement for users to perform a risk assessment before installation and use, considering operational conditions.
2.8 Emergency Stop
Procedures and behavior of the robot when the Emergency Stop switch is activated for critical situations.
2.9 Movement without Drive Power
Conditions and procedures for moving the robot joints when drive power is lost or during specific operational states.
2.10 Labels
Identification and importance of warning labels attached to the robot for safe operation and accident prevention.
System Hardware
4.1 Overview
Introduction to the mechanical interface of the TM AI Cobot System.
4.2 System Overview
Description of the TM AI Cobot's main components: robot arm and control box with robot stick.
4.2.1 Robot Arm
Detailed information about the robot arm, including its mechanical structure and specifications.
4.2.1.1 Dimension Drawings of Robot
Visual representation of robot dimensions for various TM models, aiding in installation planning.
4.2.1.2 Robot Assembly Diagram
Illustration of robot components for assembly understanding, with a caution against self-disassembly.
4.2.1.3 Range of Motion
Specification of the working spherical (radius) range for different TM series robots.
4.2.1.4 Robot Hazard Zone Diagram and Operator Position Diagram
Diagrams illustrating hazard zones and operator positions to ensure safe operation and prevent collisions.
4.2.1.5 Payload and Torque
Guidance on maximum payload based on center of gravity offset and limits for rated torque to prevent damage.
4.2.1.6 Robot Arm Installation
Instructions and recommendations for securely mounting the robot arm to a base, including screw types and torque.
4.2.2 Robot End Module
Identification and description of components located at the end of the robot arm.
4.2.2.1 End Module Components
Detailed labeling of the various connectors and features on the robot's end module for different models.
4.2.2.2 End Flange Surface
Technical drawing and specifications of the end flange surface, including mounting hole details.
4.2.2.3 End Mounting Caution
Critical safety warnings and guidelines for securely mounting tools or actuators to the robot's end flange.
4.2.2.4 End Indication Light Ring Table
Note on the indication light ring colors and their meanings, referring to the Software Manual for details.
4.2.3 Control Box
Information about the control box, its dimensions, and placement considerations.
4.2.3.1 Robot Stick
Description of the robot stick's buttons, indicators, and functions for manual operation and control.
4.2.3.2 SEMI Emergency OFF Box
Details regarding the SEMI Emergency OFF Box, including its purpose and connection requirements.
4.2.4 Robot Light Module
Information on the light module, including its surface specifications and installation procedures.
4.2.4.1 Light Module Surface
Dimensional drawing of the light module's surface, showing mounting hole and connector locations.
4.2.4.2 Install Light Module
Guidelines for installing the light module, including screw torque, use of positioning pins, and electrical specifications.
4.3 Operating Position of TM AI Cobot with AGV/AIV
Safety requirements for operating the TM AI Cobot when mounted on an AGV or AIV, including pausing and footprint considerations.
4.4 Working distance and field of view of TM AI Cobot's EIH camera
Data on the camera's working distance and field of view, crucial for vision system setup.
Electrical Interface
5.1 Overview
Introduction to the electrical interfaces connecting the robot arm and control box.
5.2 Electrical Warnings and Cautions
Important warnings and cautions regarding electrical connections, grounding, and cable usage for safety.
5.3 Control Box
Detailed breakdown of the control box's electrical interfaces and configurations.
5.3.1 Safety Connector
Explanation of safety I/O connectors, their dual redundancy, and functions for safe operation.
5.3.1.1 Safety Input Connector
Description of various safety input ports, their N.C. contact nature, and effect on robot safety states.
5.3.1.2 Safety Output Connector
Description of safety output ports and their behavior (LOW signal) when specific safety events occur.
5.3.2 Power Connector
Information on the control box's power input and output capabilities, including voltage and current ratings.
5.3.3 Digital In/Out
Details on the 16-channel digital input/output capabilities and configuration options.
5.3.3.1 Digital Input
Explanation of setting digital inputs as sink or source type, with circuit diagrams.
5.3.3.2 Digital Output
Explanation of setting digital outputs as sink or source type, including current limits and relay usage.
5.3.4 Analog In
Description of the analog input interface and its connection diagram.
5.3.5 Analog Out
Description of the analog output interface, including range, resolution, and accuracy.
5.3.6 System Remote Power ON/OFF
Functionality of the remote power ON/OFF switch, similar to the robot stick's power button.
5.3.7 EtherCAT: For EtherCAT Slave I/O Expansion
Information on using the EtherCAT interface for I/O expansion, with a warning about powered installation.
5.3.8 USB Port
Usage of the USB port for connecting peripherals like keyboards, mice, and storage devices for TMflow functions.
5.4 Tool End I/O Interface
Description of the connectors on the robot's tool end for digital and analog I/O.
5.4.1 I/O Terminals
Details on the tool end 24V output current limits and overload protection mechanisms.
5.4.2 Connecting Tool End Digital Output
Diagram and instructions for connecting the tool end digital output.
5.4.3 Connecting Tool End Digital Input
Diagram and instructions for connecting the tool end digital input, noting NPN sensor requirement.
5.4.4 Connecting Tool End Analog Input
Diagram and explanation for connecting the tool end analog input, including normal phenomena notes.
5.5 Control Box Interfaces
Overview of the various interfaces available on the control box front panel.
5.5.1 SEMI Emergency OFF Box Interfaces (TM12 SEMI / TM14 SEMI / TM16 SEMI / TM20 SEMI exclusive)
Specific interface details for the SEMI Emergency OFF Box on certain TM robot models.
5.6 Control Box Power Interface and Robot Interface
Information on connecting power to the control box and the robot's interface.
5.6.1 Control Box Power Interface
Details on power connection methods (IEC plug, Hirose connector) for different TM series and electrical specifications.
5.6.2 Robot Interface
Description of the robot's connection interface to the control box, with warnings about cable disconnection and modification.
5.6.3 SEMI Emergency Off Interfaces (SEMI series exclusive)
Information on SEMI Emergency Off interfaces, connection via EMO port, and safety switch usage.
5.6.3.1 TM12M SEMI / TM14M SEMI / TM16M SEMI / TM20M SEMI Series
Specific interface diagram for SEMI Emergency Off on TM12M/14M/16M/20M SEMI series.
5.6.3.2 The SEMI Emergency OFF Box
Cautionary notes for SEMI series regarding the SEMI Emergency Off Switch connection and power cut-off.
5.6.4 Detachable I/O Panel
Instructions for wiring and installing the detachable I/O panel, including cable length suggestions.
Unboxing & Installation
6.1 Overview
Introduction to the initial setup and installation process for the TM AI Cobot.
6.2 Inspecting the Equipment
Procedures for inspecting shipping crates and received items for damage or discrepancies before installation.
6.2.1 Before Unpacking
Steps for checking shipping crates for transit damage and ensuring proper handling during unpacking.
6.2.2 Upon Unpacking
Verification of received items against purchase orders and instructions for handling damaged or incorrect shipments.
6.3 Unboxing
Information on the types of cartons the TM AI Cobot is shipped in and their contents.
6.3.1 Carton Types
Details on the packaging cartons for the robot arm, control box, and optional SEMI series components.
6.3.2 Contents of Each Carton
A list of items included in each carton, with instructions to check for missing parts.
6.4 Installing Your Robot
Step-by-step instructions for installing the TM AI Cobot, emphasizing safety and proper handling.
6.4.1 Remove the Control Box
Procedures for safely removing the control box from its packaging and preparing it for installation.
6.4.2 Verification Before Removal of the Robot Arm
Pre-installation checks and preparation steps before removing the robot arm from its carton.
6.4.3 Removal of the Robot Arm and Tightening
Instructions for safely removing the robot arm and securely mounting it to the base with correct tightening procedures.
6.4.4 Connect the Robot and the Control Box
Steps for connecting the robot arm to the control box and connecting the power supply.
6.4.4.1 Connect the Robot, the Control Box, and the SEMI Emergency OFF Box
Detailed connection steps for SEMI series users, linking the robot, control box, and emergency off components.
Warranty Statement
8.1 Product Warranty
Details of the product warranty, coverage, limitations, and terms for after-sales services.
8.2 Disclaimer
Statement regarding the corporation's right to improve products and its liability for information accuracy in the manual.
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