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Mecal P120i Use And Maintenance Manual

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TRASLATION OF ORIGINAL INSTRUCTIONS
CRIMPING MACHINES
P040i – P080i – P120i
USE AND MAINTENANCE MANUAL
Revision: 01
Date: 2021/07

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  • Page 1 TRASLATION OF ORIGINAL INSTRUCTIONS CRIMPING MACHINES P040i – P080i – P120i USE AND MAINTENANCE MANUAL Revision: 01 Date: 2021/07...
  • Page 4 Distributing and/or duplicating this manual in any form, whole or partially, without written authorisation from Mecal S.r.l. is prohibited. Mecal S.r.l. reserves the right to modify the characteristics of the product described in this manual without notice. In case of doubts or difficulties in understanding or interpreting this manual, the original/official version indicated as "ORIGINAL INSTRUCTIONS"...
  • Page 5 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i STRUCTURE OF THE MANUAL The manual is divided into 9 chapters, the last of are the attachments. CHAPTER 1 - GENERAL INFORMATION This chapter contains general descriptions regarding the structure of the manual.

  • Page 6: Table Of Contents

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i INDEX 1. GENERAL INFORMATION ........................11 1.1 INTRODUCTION ............................13 1.2 SUPPORT ..............................13 1.3 GLOSSARY ..............................14 1.4 SYMBOLS ..............................16 1.5 MANUFACTURER’S INFORMATION ......................17 1.6 SAFETY STANDARDS ..........................
  • Page 7 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.6 PERSONAL PROTECTIVE EQUIPMENT ......................39 2.7 RESIDUAL RISKS ............................40 2.7.1 General information ........................... 40 2.7.2 Residual risks ............................40 2.7.3 Plates present on the machine ......................41 2.7.4 Warning plates present on the machine ...................
  • Page 8 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.2 CONNECTIONS ............................71 5.2.1 Connecting to the electrical mains ....................72 5.2.2 Connecting to the pneumatic network ..................... 73 5.3 CHECKS AND VERIFICATIONS ........................75 5.3.1 General checks on the mechanical units ................... 75 5.3.1.1 Checking crimping machine calibration ..................
  • Page 9 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.6.1 Initial checks ............................. 116 6.6.2 Connecting power ..........................116 6.7 OPERATING MODE ..........................116 6.7.1 Starting the work cycle ........................117 6.7.2 Jog function ............................117 6.7.3 Choosing the work cycle in Auto mode ...................
  • Page 10 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.9 SPARE PARTS ............................158 8.9.1 Mechanical spare parts ........................158 8.9.2 Electrical spare parts ........................159 8.10 TROUBLESHOOTING AND PROBLEM RESOLUTION ................160 9. ATTACHED DOCUMENTATION ........................163 9.1 LAYOUT ..............................
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  • Page 12 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 10 of 175 2021/07 – Rev.01...

  • Page 13: General Information

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 11 of 175...
  • Page 14 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 12 of 175 2021/07 – Rev.01...

  • Page 15: Introduction

    This manual contains all the information necessary for correct installation, regular use and suitable maintenance of the machine Mecal S.r.l., manufacturer of the equipment in question, will hereafter be referred to as “Manufacturer”. The company that purchased the equipment will hereinafter be referred to as "Client".

  • Page 16: Glossary

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 1.3 GLOSSARY Emergency stop – emergency stop function: function that is provided: - To avert arising or reduce existing hazard to person, damage to machinery or to work in progress,...
  • Page 17 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Guard: physical barrier, designed as part of the machine (for example: using screws, nuts, welds), to provide protection. Fixed guard: guard affixed in such a manner (for example by screws, nuts and welding) that it can only be opened or removed by the use of tools or by destruction of the means to which the guard is affixed.

  • Page 18: Symbols

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 1.4 SYMBOLS The manual uses some symbols that are intended to draw the attention of the reader and highlight some particularly important aspects. SYMBOL MEANING NOTES Indicates a danger with risk of injury or death to the user.

  • Page 19: Manufacturer's Information

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 1.5 MANUFACTURER CONTACTS The Manufacturer's Technical Department is always available to Clients for any type of information or clarification concerning use, maintenance, installation, etc. The latter should always put the questions in clear terms, with references to this manual, always indicating the data shown on the identification plate of the machine in question.

  • Page 20: Safety Standards

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 1.6 SAFETY STANDARDS The requirements, indications, standards and related safety notes described in the various chapters of the manual are intended to define a series of behaviours and obligations which must be followed when performing the various activities that constitute the intended use of the machine, aimed at operations that are safe for personnel, equipment and the surrounding environment.

  • Page 21: Machine Management

    (signs or traces of impact) as follows: • With a written note on the Transport Document. • Communicating the damage detected by registered letter to the carrier and to Mecal S.r.l., within 48 hours of receipt of the machine.

  • Page 22: Warranty

    1.10 WARRANTY Mecal S.r.l. guarantees that its machines are free from manufacturing defects for the period of time indicated in the stipulated contractual conditions. The purchaser is only entitled to the replacement of parts recognised as defective: the costs of packaging and transport, as well as any installation, are at the purchaser’s expense.
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  • Page 25: Safety

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 23 of 175...
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  • Page 27: General Information

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2. SAFETY 2.1 GENERAL INFORMATION The Customer must instruct personnel regarding the risks of injury, the safety devices installed on the machine and the general accident prevention rules provided for by European Community directives and by legislation in the country where the machine is installed.

  • Page 28: Machine Certification

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.1.1 MACHINE CERTIFICATION The machine is supplied with an EC Declaration of Conformity with the essential safety requirements in accordance with Machinery Directive 2006/42/EC (Annex II A) and Electromagnetic Compatibility Directive 2014/30/EU.

  • Page 29: Intended And Improper Uses

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.1.2 INTENDED AND IMPROPER USES The machine has been designed and manufactured to perform crimping on cold ferrous materials. The machine is able to work with applicators that comply with the following limit characteristics:...

  • Page 30: Environmental Operating Conditions

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.2 ENVIRONMENTAL OPERATING CONDITIONS The area where the machine is located must be a covered environment equipped with all the safety arrangements deriving from the laws in force in the user country.

  • Page 31: Ergonomics

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.2.4 ERGONOMICS The machine must be positioned and adjusted to meet the physical and cognitive ergonomics criteria, considering: • Easy human/machine interfacing. • Preventing a prolonged concentration and rhythm conditioned by the machine.

  • Page 32: Electromagnetic Emissions

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.2.7 ELECTROMAGNETIC EMISSIONS The machine contains electronic components subject to the Electromagnetic Compatibility regulation, conditioned by conducted and radiated emissions. The emission values comply with the standard thanks to the use of components complying with the Electromagnetic Compatibility Directive, suitable connections and the installation of filters where necessary.
  • Page 33 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Danger zone Operator workstation (loading/unloading and manual operations) Rear Front (Operator side) 2021/07 – Rev.01 Page 31 of 175...

  • Page 34: Safety Devices Applied To The Machine

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5 SAFETY DEVICES APPLIED TO THE MACHINE The machine is equipped with the following safety devices: DEVICE FUNCTION Electrical power switch Cuts off electrical power Emergency button...

  • Page 35: Electrical Power Switch

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.1 ELECTRICAL POWER SWITCH Function: Cuts off electrical power. Features: Before performing any operations on the machine, disconnect the power source by turning the switch located on the electrical box to position (O) OFF, locking it.

  • Page 36: Emergency Button

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.2 EMERGENCY BUTTON Function: Machine emergency stop. Features: In the event of risk to operators and/or the machine itself, press the red push-button. Pressing this button causes deactivation of all movements and control system outputs. Once pressed, the self-locking emergency button stays in position and must be rotated to reset it.

  • Page 37: Protections

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.3 PROTECTIONS Function: Separates danger zones. Features: The protections allow safe access to the internal parts of the machine. Movable guard opening is controlled manually by the operator.

  • Page 38: Protections Barriers

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.4 PROTECTIVE BARRIERS Only present on version with barriers. Function: Separates danger zones. Features: Protection barriers allow safe access to the internal parts of the machine when it is in operation.

  • Page 39: Interlocked Safety Switches

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.5 INTERLOCKED SAFETY SWITCHES Only present on tiltable protection version. Function: Stops the moving machine parts when the guard is opened. Features: The interlocked safety cover safety switches are controlled by the safety module inside the electrical panel.

  • Page 40: Fuses

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.5.6 FUSES Function: Cuts off power in case of overload or short circuit. Features: The fuses are installed inside the fuse holders at the rear of the electrical panel.

  • Page 41: Personal Protective Equipment

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.6 PERSONAL PROTECTIVE EQUIPMENT (PPE) Persons working on the machine must use personal protective equipment such as to minimise possible risks. HAZARD The clothing of those working or performing maintenance on the machine...

  • Page 42: Residual Risks

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.7 RESIDUAL RISKS 2.7.1 GENERAL INFORMATION All the areas and the parts at risk were evaluated during the design phase, and thus all the precautions necessary to avoid risks to people and damage to machine components have been taken.

  • Page 43: Plates Present On The Machine

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.7.3 PLATES PRESENT ON THE MACHINE There are the plates present on the machine used to identify the installed components, as well as the plate of the device itself.

  • Page 44: Warning Plates Present On The Machine

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2.7.4 WARNING PLATES PRESENT ON THE MACHINE The Manufacturer has placed a series of monitoring plates on the machine, defined in accordance with European legislation regarding the graphic symbols to be used.
  • Page 45 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i CAUTION Removing the monitoring plates from the machine is strictly prohibited. The Manufacturer declines all responsibility for the safety of the machine in the event of non-compliance with this prohibition.
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  • Page 47: General Description

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 45 of 175...
  • Page 48 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 46 of 175 2021/07 – Rev.01...
  • Page 49 Strokes 1.38 / 1.57 in) 40/50 mm (1.57/1.97 Restilyng, Revolution, Magnum and MK series Mecal applicators are compatible with the crimping machine. MSAS, MSAP, MSMP and MFMP series Mecal die are compatible with the crimping machine. The methods of use of the machine can be carried out according to the different crimping operations: front, side, rear.

  • Page 50: Layout

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.1 LAYOUT ITEM DESCRIPTION Crimping machine frame Monitor Control buttons Protective safety cover Rear protection Electrical panel Encoder Motor and gear box Lifting eyebolt Reel support unit Page 48 of 175 2021/07 –...
  • Page 51 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i ITEM DESCRIPTION Shaft unit Slide unit Quick release baseplate Adjustable lamp Predisposition of external load cell (optional) Predisposition for wiring passage (optional) ↑ Safety cover version with barriers 2021/07 –...

  • Page 52: Technical Features

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.2 TECHNICAL FEATURES The following table shows the main technical features of the machine. 3.2.1 P040i DATASHEET P040i GENERAL TECHNICAL FEATURES Force 40 kN (8992 lbf) 135.8 ±0.02 mm (5.35 in)

  • Page 53: P080I Datasheet

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.2.2 P080i DATASHEET P080i GENERAL TECHNICAL FEATURES Force 80 kN (17985 lbf) 135.8 ±0.02 mm (5.35 in) Applicators Working height 212 ±0.02 mm (8.35 in) Dies 30/35 mm (1.18/1.38 in)

  • Page 54: P120I Datasheet

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.2.3 P120i DATASHEET P120i GENERAL TECHNICAL FEATURES Force 120 kN (26977 lbf) 135.8 ±0.02 mm (5.35 in) Applicators Working height 212 ±0.02 mm (8.35 in) Dies Stroke 40/50 mm (1.57/1.97 in)

  • Page 55: Description Of Units

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.3 DESCRIPTION OF UNITS 3.3.1 CRIMPING MACHINE FRAME The set of parts that make up the crimping machine are installed on a painted steel frame. At the base is a quick release...

  • Page 56: Protective Safety Cover

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 3.3.5 PROTECTIVE SAFETY COVER The front protection is composed of a main steel structure fixed to the crimping machine frame and a movable Lexan door. Both components are manually operated: the door slides upwards to allow access to the applicator, while the main structure tilts, allowing access to the slide unit for adjustments.

  • Page 57: Applicator Bracket Baseplate

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i At the rear is a fixed Lexan protection that delimits access to the crimping area. There is an invitation present for the terminal on the protection itself.

  • Page 58: Predisposition Of External Load Cell

    It is also possible to fix an external Mecal control unit to the crimping machine, on the threaded holes on the back of the electrical box; this allows the use of previously purchased accessories.
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  • Page 61: Packaging And Transport

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 59 of 175...
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  • Page 63: Packaging

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 4. PACKAGING AND TRANSPORT 4.1 PACKAGING Unless otherwise indicated (i.e. sea transport), the packaging does not protect from external weather events such as rain, snow, hail, etc., even when the components are packed and transported in wooden crates.

  • Page 64: Transport

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 4.2 TRANSPORT Depending on the destination, the machine can be shipped in the following ways. • BY SEA → the various parts that make up the machine are enclosed in flat bottomed crates and anchored with tie rods.

  • Page 65: Lifting And Handling

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 4.3 LIFTING AND HANDLING You must know the weight of the machine before performing any handling and/or lifting. CAUTION All handling and/or lifting operations must be carried out by qualified personnel, aware of the standards regarding the lifting and handling of loads, and in full compliance with them.

  • Page 66: Parts Complementary To The Machine

    4.3.1 PARTS COMPLEMENTARY TO THE MACHINE In addition to delivery of the machine, the manufacturer provides the following components: • WR32 open end wrench [only for P040i machine] • WR32 open end wrench [only for P080i and P120i machines] • Waste recovery tray 4.3.2 WEIGHT OF PACKAGES...

  • Page 67: Machine Lifting With A Hook

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 4.3.3 MACHINE LIFTING WITH A HOOK Il sollevamento ed il trasporto della macchina tramite carroponte va eseguito come da istruzioni seguenti: The lifting and transport of the machine by overhead crane must be carried out according to the following instructions: •...
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  • Page 69: Installation

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 67 of 175...
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  • Page 71: Machine Installation

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5. INSTALLATION Before installing the machine: • Remove the protective packaging of the various parts that make up the machine. • Remove any fasteners used for transportation.

  • Page 72: Choosing The Site And Verifying Installation Requirements

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.1.2 CHOOSING THE SITE AND VERIFYING INSTALLATION REQUIREMENTS The customer MUST prepare: • A sufficiently large room, free from obstacles, equipped according to the safety regulations in force in the user country.

  • Page 73: Connections

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.2 CONNECTIONS The machine must have the following connections: • Electrical ① • Pneumatic ② (if a pneumatic applicator is installed). HAZARD Machine power supply connection operations must be carried out solely by specialised personnel and are subject to use of personal protective equipment.

  • Page 74: Connecting To The Electrical Mains

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.2.1 CONNECTING TO THE ELECTRICAL MAINS Before making any electrical connections: • Make sure the main switch of the power distribution line is in the OFF (O) position and lock it.

  • Page 75: Connecting To The Pneumatic Network

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.2.2 CONNECTING TO THE PNEUMATIC NETWORK The crimping machine is equipped with a 1/8” coupling ④, on which the pneumatic supply coming from the line is to be connected. Inside the working area is a quick coupling female ⑤and male ⑥for the Ø6 pipe, on which the applicator can be connected to the system.
  • Page 76 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i CAUTION Any drop in pressure not caused by manual intervention or drops in the line supply can be caused by leakage, clogging or component failure. Connecting to the pneumatic network: •...

  • Page 77: Checks And Verifications

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3 CHECKS AND VERIFICATIONS Before starting the machine, carry out a series of checks and verifications in order to avoid problems during its operation. CAUTION Before making any movement, make sure that there are no faults in order to avoid damage to the machine.

  • Page 78: Checking Crimping Machine Calibration

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3.1.1 CHECKING CRIMPING MACHINE CALIBRATION Check the working height of the crimping machine with the appropriate calibration tool. Depending on need, there are manual or automatic calibration verification instruments (PAL 3001 or PAL 4000) that allow CMK tests to be carried out on the crimping machine.

  • Page 79: Checking Calibration With Tiltable Safety Cover

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3.1.1.1 CHECKING CALIBRATION WITH TILTABLE SAFETY COVER Procedure to check the working height: • Access the work area: lift the handles ① of the safety cover with both hands to open the movable Lexan door ②;...
  • Page 80 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i ← Calibration height 212 mm (8.35 in) for die installation. “T” connection to be removed for crimping machine use at working height 212mm (8.35 in). • Using the housing on the drive shaft ⑩ with the appropriate open-end wrench, turn the crank ⑪...
  • Page 81 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Detect the height deviation on the comparator of the tool [the big pointer will have to make a complete turn, repositioning on "0", while the small pointer will have to pass from "2" to "1", i.e.

  • Page 82: Checking Calibration With Safety Cover With Barriers

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3.1.1.2 CHECKING CALIBRATION WITH SAFETY COVER WITH BARRIERS Procedure to check the working height: • Access the work area: Act on the protection closing presser ①, lifting the red lever unlocks the left door ②...
  • Page 83 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i ← Calibration height 212 mm (8.35 in) for die installation. “T” connection to be removed for crimping machine use at working height 212mm (8.35 in). • Using the housing on the drive shaft ⑩ with the appropriate wrench, turn the crank ⑪ clockwise until the slide unit is moved downward and attach to the lower dead centre [BDC].
  • Page 84 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Detect the height deviation on the comparator of the tool [the big pointer will have to make a complete turn, repositioning on "0", while the small pointer will have to pass from "2" to "1", i.e.

  • Page 85: Electrical System Checks

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3.2 ELECTRICAL SYSTEM CHECKS Proceed with a general check of the electrical system, in particular: 1. Check that all cables are connected and secured. 2. Check the grounding of the system.

  • Page 86: Safety System Checks

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.3.4 SAFETY SYSTEM CHECKS Proceed with a general check of the safety circuits: 1. Verify the correct operation of the safety cover switch. 2. Verify the correct operation of the emergency circuits: •...

  • Page 87: Universal International Recycling Codes

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 5.4 UNIVERSAL INTERNATIONAL RECYCLING CODES FOLLOWING INSTALLATION Following the removal of machine packaging and its installation, remove the packaging from the area surrounding the machine and dispose of it in accordance with the regulations in force. The international recycling codes are indicated below.
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  • Page 91: Use

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 89 of 175...
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  • Page 93: General Circuit Breaker

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6. USE 6.1 GENERAL CIRCUIT BREAKER There is a padlockable power switch on the rear of the crimping machine, above the electrical panel and an auxiliary power switch button/lamp on the front.

  • Page 94: Control Systems

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.3 CONTROL SYSTEMS Below is the location of the control systems on the machine. • ① Electrical panel • ② Control area. • ③ Foot pedal switch.

  • Page 95: Electrical Panel

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.3.1 ELECTRICAL PANEL The electrical panel is an integral part of the machine safety cover. Leadthroughs for the signal cables, the power supply and the fuse housing are found on the rear. Just below are the interface sockets for accessories.

  • Page 96: Control Area

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.3.2 CONTROL AREA Drive Description Type: Green lit button with guard. Function: Enables the machine auxiliaries. Type: Red hold-to-run push-button with rotation reset. Function: Allows emergency stop of all machine movements.

  • Page 97: Foot Pedal Switch

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.3.3 FOOT PEDAL SWITCH The foot pedal switch is positioned on the floor in front of the machine. Drive Description Type: Foot pedal button, with hold-to-run action.

  • Page 98: Interface System

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.4 INTERFACE SYSTEMS The rear of the control panel houses a plate with interface connectors for accessories. The interface connectors are arranged as follows: ① Inputs/outputs for external controls.

  • Page 99: Machine Arrangement

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5 MACHINE ARRANGEMENT HAZARD All installation and maintenance operations must be carried out with the crimping machine in emergency conditions or switched off. 6.5.1 LOADING MATERIAL FOR MACHINING The machine is able to receive the material to be processed through four entry points, depending on the different crimping operations: front, side (left/right), rear;...
  • Page 100 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Side Loading The terminal strip is inserted from the side inlet and the reel can be installed on an independent unwinding support. The support of the rod ① has an adjustment of about 45 ° to tilt the reel and is installed on the front part of the bracket ⑥...
  • Page 101 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Rear Loading The terminal strip is inserted from the rear inlet and the reel can be installed on an independent unwinding support. The rod support ① has an adjustment of about 45 ° and is positioned on the back of the bracket ⑥.
  • Page 102 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Change of swiveling support arrangement for side / rear loading Position the swiveling support ① on the bracket ⑥ and fit the collar screw ⑦ with its washer ⑧.

  • Page 103: Opening And Closing Of The Manual Movable Guard

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.2 OPENING AND CLOSING OF THE MANUAL MOVABLE GUARD 6.5.2.1 TILTING MOVABLE GUARD Opening the tilting movable guard Lift the handles ① of the safety cover with both hands to open the movable Lexan door ②; then turn the steel safety cover ③...

  • Page 104: Safety Cover With Barriers

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.2.2 SAFETY COVER WITH BARRIERS Door with barriers opening Act on the protection closing presser ①, lifting the red lever unlocks the left door ② and consequently the right door ③. Open both halves of the casing on the door for maximum accessibility.

  • Page 105: Applicator Insertion Procedure

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.3 APPLICATOR INSERTION PROCEDURE Restyling, Evolution, Magnum and MK series Mecal applicators are compatible with the crimping machine. Mod. Evolution Mod. FMK Mod. Restyling Mod. Magnum CAUTION Pay attention during applicator installation/removal operations and their calibration so as not to damage parts of the machine.

  • Page 106: Insertion On A Lever Quick Release Baseplate

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.3.1 INSERTION ON A LEVER QUICK RELEASE BASEPLATE To insert the applicator: • Check that the crimping machine is switched off or in emergency status. • Open the manual movable guard [see paragraph 6.5.2 – Opening and closing the movable guard].
  • Page 107 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • With the appropriate wrench, turn the crank ⑪ clockwise and complete the turn of the crimping machine, checking that there is no interference between the mechanical parts.

  • Page 108: Insertion On A Rotaty Quick Release Baseplate

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.3.2 INSERTION ON A ROTARY QUICK RELEASE BASEPLATE To insert the applicator: • Check that the crimping machine is switched off or in emergency status. • Open the manual movable guard [see paragraph 6.5.2 – Opening and closing the movable guard].
  • Page 109 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Then check that it has locked correctly, checking that the applicator is coplanar to the fixing base and locked to it. • Remove any cutlery protection from the applicator.

  • Page 110: Quick Connection Pneumatic Applicator

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.3.3 QUICK CONNECTION PNEUMATIC APPLICATOR The applicator can be equipped with a quick connector for Ø4 mm or Ø6 mm Rilsan® hose or a quick coupling connector (optional) for connection to the pneumatic power supply.

  • Page 111: Die Insertion Procedure

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.4 DIE INSERTION PROCEDURE Mecal MSES, MSEP, MSMP and MFSP model dies are compatible with the crimping machine. Mod. MSMP Mod. MSEP Mod. MSES CAUTION Pay attention during die installation/removal operations and their calibration so as not to damage parts of the machine.
  • Page 112 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i To insert the die: • Check that the crimping machine is switched off or in emergency status. • Open the manual movable guard [see paragraph 6.5.2 – Opening and closing the movable guard].
  • Page 113 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Using the hexagonal seat on the shaft ④ with the appropriate wrench, turn the crank ⑤ clockwise until the slide unit is moved and the attachment ⑥...
  • Page 114 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Return the crank to top dead centre T.D.C. • Connect any electrical connectors on the die. • Connect any pneumatic piping on the die to the solenoid valve.

  • Page 115: Quick Connection Pneumatic Die

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.4.1 QUICK CONNECTION PNEUMATIC DIE The DIE can be equipped with a quick connector for Ø6 mm Rilsan® hose or a quick coupling connector (optional) for connection to the pneumatic power supply.

  • Page 116: Accessory Installation Procedure

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.5.5 ACCESSORY INSTALLATION PROCEDURE The crimping machine can be equipped with a quick release baseplate with fitting for accessory equipment (e.g. stripping units, scrap cable cutters, etc.).

  • Page 117: Quick Pneumatic Accessories Connection

    Mecal accessory equipment is equipped with a mobile quick coupling sleeve ⑤ for pneumatic connection with the crimping machine on which they are installed. The coupling interfaces both with Mecal control units ⑥ and with the electro-pneumatic kit ⑦ on board the crimping machine.

  • Page 118: Machine Use Procedures

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.6 MACHINE USE PROCEDURES 6.6.1 INITIAL CHECKS The operator must check the following before starting the machine: • Make sure that all power sources are properly connected to the respective power supply networks.

  • Page 119: Starting The Work Cycle

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.7.1 STARTING THE WORK CYCLE IN AUTO MODE The Lexan guard must be correctly closed to start the work cycle in automatic mode. Select "AUTO" mode from the JOG menu and proceed by pressing the foot pedal switch.

  • Page 120: Choosing The Work Cycle In Auto Mode

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.7.3 CHOOSING THE WORK CYCLE IN AUTO MODE The work cycle to be used for crimping can be selected in automatic “AUTO” mode. To select it, access the CYCLE menu on the display and press one of the buttons corresponding to the function: Mod.

  • Page 121: Start-Up After An Emergency Stop

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.8 START-UP AFTER AN EMERGENCY STOP If the machine cycle is interrupted by an emergency stop, you may need to intervene by opening the guard to eliminate the source of the error and/or danger and to reposition the crank to top dead centre T.D.C.

  • Page 122: Restoring The Initial Mode

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.8.2 RESTORING THE INITIAL MODE The initial conditions are restored as a result of an emergency stop, but it is not necessary to enter the work area to remove any errors and/or check the machine conditions.

  • Page 123: Unloading The Machine

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 6.10 UNLOADING THE MACHINE CAUTION Before making any movement, be sure to switch off the machine. See the paragraph dedicated to switching off the machine for information.
  • Page 124 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 122 of 175 2021/07 – Rev.01...

  • Page 125: Dismantling

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 123 of 175...
  • Page 126 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 124 of 175 2021/07 – Rev.01...
  • Page 127 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 7. DISMANTLING The following paragraph contains some recommendations and indications to correctly carry out the operations for decommissioning, dismantling and removal of the machine at the end of its operating life.

  • Page 128: Disposal

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i NOTE If difficulty arises in disassembly, demolition and dismantling of the machine or for greater safety, contact the Manufacturer and indicate the cause of the removal and the serial number of the machine.
  • Page 129 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Device disposal is subject to directive listed below: User information Part of the Operating Instructions Scrupulously store and comply with equipment All instructions contained in this information are general safety precautions which we strongly recommended following.
  • Page 130 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i When disposing of the individual parts of the press due to replacement, we recommend the following CER codes: Iron, Steel CER 170409 Copper, Bronze, Brass CER 170401...
  • Page 131 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2021/07 – Rev.01 Page 129 of 175...
  • Page 132 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 130 of 175 2021/07 – Rev.01...

  • Page 133: Maintenance

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTENANCE ATTACHMENTS 2021/07 – Rev.01 Page 131 of 175...
  • Page 134 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 132 of 175 2021/07 – Rev.01...

  • Page 135: General Safety Precautions

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8. MAINTENANCE 8.1 GENERAL SAFETY PRECAUTIONS Maintenance, troubleshooting and repair operations are only allowed to be performed by authorised personnel. Personnel in charge of machine operation and maintenance must be properly trained and have in- depth knowledge of accident prevention regulations.

  • Page 136: General Hazard Notes

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.1.1 GENERAL HAZARD NOTES • High voltages can cause death on contact. Always operate with the utmost caution and according to the accident prevention regulations in force in the country.

  • Page 137: General Warnings

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Before operating the equipment, always make sure that maintenance personnel are outside the protected area and that tools or materials have not been left near the equipment.
  • Page 138 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Upon completion of the traditional maintenance activities shown on the sheets, technical maintenance personnel must also perform instrumental predictive maintenance operations when required, consisting of specialised analyses and checks aimed at predicting the occurrence of faults over time on some machine components.

  • Page 139: Qualification Of Maintenance Personnel

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.2 QUALIFICATION OF MAINTENANCE PERSONNEL CAUTION The safety manager shall ensure that all the people working on the machine have received all the instructions concerning their task contained in this manual, including the initial installation and commissioning operations.
  • Page 140 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Machine manager Typical activities: Quality control and maintenance on part handling systems, in particular: • Use and evaluation of diagnostic system results • Use of the machine in its normal operating conditions and restoration of operation after the emergency stop switch has tripped •...
  • Page 141 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Required qualification: • Complete training as an industrial mechanic, specialising in the technical automated systems sector. • Instruction and training on the machine are ensured by the Manufacturer.
  • Page 142 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Knowledge of measurement and test methods to determine actual machine conditions. Required qualification: • Complete training as an industrial mechanic, specialising in the technical sector. Electrical/electronic maintenance personnel Typical activities: •...

  • Page 143: Safety Control Plan

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.3 SAFETY CONTROL PLAN CAUTION Electrically or mechanically bridging the circuit breakers on the safety circuits or tampering with them in any way is strictly prohibited. Periodically check the efficiency of the safety systems on the machine.

  • Page 144: Machine Stop Procedure

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.4 MACHINE STOP PROCEDURE Before carrying out the maintenance procedures described in the following chapter, the operator must stop and put the machine in maintenance status, following the procedure below: •...

  • Page 145: Adjustments

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5 ADJUSTMENTS HAZARD These checks and verifications must be carried out with the machine stopped and with all energy sources deactivated. 8.5.1 CHANGING PRE-SET STROKES It is possible to vary the crimping machine stroke from one of the two pre-sets.
  • Page 146 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i CAUTION Each time the stroke is changed, verify the correct calibration height of the crimping machine at the bottom dead centre B.D.C. ADDITIONAL INFORMATION Always refer to the use and maintenance manual of the equipment to be installed on the crimping machine.

  • Page 147: Changing Working Heights

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.2 CHANGING WORKING HEIGHTS The working height can be changed by installing or removing the entire "T" connection unit ① from the shank attachment ② on the crimping machine.

  • Page 148: Adjusting The Working Height Of The Crimping Machine

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.3 ADJUSTING THE WORKING HEIGHT OF THE CRIMPING MACHINE Working height calibration operation is performed after a working height check with a negative outcome. For more information, see paragraph 5.3.1.1 - Checking crimping machine calibration.
  • Page 149 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i ← Calibration height 212 mm (8.35 in) for die installation. • ⑥ with Using the housing on the drive shaft the appropriate wrench, turn the crank ⑦...
  • Page 150 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i • Adjust and detect the height deviation on the comparator of the tool [the big pointer will have to make a complete turn, repositioning on "0", while the small pointer will have to pass from "2"...

  • Page 151: Slide/Guide Unit Adjustment

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.4 SLIDE/GUIDE UNIT ADJUSTMENT To adjust the clearance between the slide and the guides: • Centering the slide on the gibs’s length. • Loosen the nuts ① on the adjustment dowels ②.

  • Page 152: Limit Switch Cam Position Adjustment

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.5 LIMIT SWITCH CAM POSITION ADJUSTMENT The position of the limit switch cam, together with the proximity sensor, determine the end of the work cycle at top dead centre T.D.C.

  • Page 153: Cao System Adjusting Sensors

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.6 CAO SYSTEM ADJUSTING SENSORS The CAO detection system consists of its sensors: the first, ultrasonic, detects the presence of the applicator, while the second, with a roller, detects the presence of the coil of terminals.

  • Page 154: Height Adapter For P040I

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.5.7 HEIGHT ADAPTER FOR P040i The P040i crimping machine has a height adapter ① placed between the cell support / T attachment ② and the shank attachment ③ supported by an additional collar ④.

  • Page 155: Lubrication

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.6 LUBRICATION The crimping machine requires constant lubrication, therefore there are different lubrication and greasing points. For lubrication of machine components, use: TURMOGREASE Grease L 802 EP PLUS –...
  • Page 156 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i POS. FREQUENCY DESCRIPTION LOCATION QUANTITY MODE Bearings on Manual ① Monthly 2 pumps gear box shaft pump Manual ② Monthly Crank 2 pumps pump Slide, guides Manual ③...

  • Page 157: Cleaning

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.7 CLEANING Periodic and accurate cleaning allows the machine to always be kept in order and efficient. • Clean the Lexan protections with water and non-aggressive detergent.

  • Page 158: Maintenance Sheets

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.8 MAINTENANCE SHEETS To guarantee the reliability of the machine, you need to ensure regular and effective maintenance and constant control of indicator instrument parameters. Maintenance, troubleshooting and repair operations are only allowed to be performed by authorised personnel.
  • Page 159 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i MAINTENANCE LOG DATE OPERATOR DESCRIPTION OF INTERVENTION 2021/07 – Rev.01 Page 157 of 175...

  • Page 160: Spare Parts

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.9 SPARE PARTS Below is the list of components subject to wear over time (indicated with U) and those for which replacement is recommended (indicated with R).

  • Page 161: Electrical Spare Parts

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.9.2 ELECTRICAL SPARE PARTS QUANTITY QUANTITY DESCRIPTION MANUFACTURER INSTALLED RECOMMENDED Mecal Limit switch proximity sensor 880630032 Mecal Interlocked safety switch 880580004 Mecal Interlocked safety key 881270002 Mecal...

  • Page 162: Troubleshooting And Problem Resolution

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 8.10 TROUBLESHOOTING AND PROBLEM RESOLUTION PROBLEM POSSIBLE CAUSE SOLUTION Power supply not connected to the Connect the power supply mains. to the mains. Move the disconnecting Padlockable disconnecting switch in switch to the ON position the OFF position (O).
  • Page 163 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 2021/07 – Rev.01 Page 161 of 175...
  • Page 164 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 162 of 175 2021/07 – Rev.01...
  • Page 165 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i GENERAL INFORMATION SAFETY GENERAL DESCRIPTION PACKAGING AND TRANSPORT INSTALLATION DISMANTLING MAINTEINANCE ATTACHMENTS 2021/07 – Rev.01 Page 163 of 175...
  • Page 166 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Page 164 of 175 2021/07 – Rev.01...

  • Page 167: Attached Documentation

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 9. ATTACHED DOCUMENTATION The following documents will be inserted at the end of this manual. ATTACHMENT NR. DESCRIPTION Machine layout and detail of the working height Exploded diagram of the machine...

  • Page 168: Layout

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 9.1 LAYOUT 9.1.1 TILTING COVER Page 166 of 175 2021/07 – Rev.01...

  • Page 169: Barriers Cover

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 9.1.2 BARRIERS COVER 2021/07 – Rev.01 Page 167 of 175...
  • Page 170 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Detail of front protections for standard applicator Page 168 of 175 2021/07 – Rev.01...
  • Page 171 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Detail of front protections for FMS applicator 2021/07 – Rev.01 Page 169 of 175...
  • Page 172 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Detail of front protections for MSES mold Page 170 of 175 2021/07 – Rev.01...

  • Page 173: Working Height

    CRIMPING MACHINE P040i – P080i – P120i 9.1.3 WORKING HEIGHT Detail of the working height 135,8 mm for applicator insertion on P040i crimping machine (with spacer): Working height Detail of the working height 212 mm for die insertion on P040i crimping machine (with spacer): Working height 2021/07 –...
  • Page 174 Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i Detail of the working height 135,8 mm for applicator insertion on P080i and P120i crimping machines: Working height Detail of the working height 212 mm for die insertion on P080i and P120i crimping machines:...

  • Page 175: Machine Fixing Interface

    Use and Maintenance Manual - EN CRIMPING MACHINE P040i – P080i – P120i 9.1.4 MACHINE FIXING INTERFACE Below is the position of the holes for fixing the seamer to the bench: use n.4 M10 screws. 2021/07 – Rev.01 Page 173 of 175...

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