Mecal P120i Manuals

Manuals and User Guides for Mecal P120i. We have 1 Mecal P120i manual available for free PDF download: Use And Maintenance Manual

Mecal P120i Use And Maintenance Manual (175 pages)

CRIMPING MACHINES

Brand: Mecal | Category: Crimp tool | Size: 14 MB

Table of Contents
6
General Information
13
Introduction
15
Support
15
Glossary
16
Symbols
18
Manufacturer's Information
19
Safety Standards
20
Manufacturer's Responsibilities
20
Machine Management
21
Conditions Check
21
Warranty
22
Safety
25
General Information
27
Machine Certification
28
Intended and Improper Uses
29
Environmental Operating Conditions
30
Fire Protection Installation
30
Explosive Atmosphere
30
Lighting
30
Ergonomics
31
Vibrations
31
Noise
31
Electromagnetic Emissions
32
Disposal of Exhausted Materials
32
Danger Zones
32
Safety Devices Applied to the Machine
34
Electrical Power Switch
35
Emergency Button
36
Protections
37
Protections Barriers
38
Interlocked Safety Switches
39
Fuses
40
Foot Pedal Safety Switches
40
Personal Protective Equipment
41
Residual Risks
42
General Information
42
Plates Present on the Machine
43
Warning Plates Present on the Machine
44
General Description
47
Layout
50
Technical Features
52
P040I Datasheet
52
P080I Datasheet
53
P120I Datasheet
54
Description of Units
55
Crimping Machine Frame
55
Monitor
55
Control Buttons
55
Reel Support Unit
55
Protective Safety Cover
56
Applicator Bracket Baseplate
57
Encoder
57
Power Supply, Command and Control
57
Predisposition of External Load Cell
58
Accessories Predisposition
58
Packaging and Transport
61
Packaging
63
Transport
64
Lifting and Handling
65
Parts Complementary to the Machine
66
Weight of Packages
66
Machine Lifting with a Hook
67
Installation
69
Machine Installation
71
General Safety Precautions
71
Choosing the Site and Verifying Installation Requirements
72
Positioning and Securing the Machine
72
Connections
73
Connecting to the Electrical Mains
74
Connecting to the Pneumatic Network
75
Pneumatic System Checks
75
Checks and Verifications
77
General Checks on the Mechanical Units
77
Checking Crimping Machine Calibration
78
Checking Calibration with Tiltable Safety Cover
79
Checking Calibration with Safety Cover with Barriers
82
Electrical System Checks
85
Safety System Checks
86
Universal International Recycling Codes
87
Use
91
General Circuit Breaker
93
Electrical Circuit
93
Control Systems
94
Electrical Panel
95
Control Area
96
Foot Pedal Switch
97
Monitor
97
Interface System
98
Machine Arrangement
99
Loading Material for Machining
99
Opening and Closing of the Manual Movable Guard
103
Tilting Movable Guard
103
Safety Cover with Barriers
104
Applicator Insertion Procedure
105
Insertion on a Lever Quick Release Baseplate
106
Insertion on a Rotaty Quick Release Baseplate
108
Quick Connection Pneumatic Applicator
110
Die Insertion Procedure
111
Quick Connection Pneumatic die
115
Accessory Installation Procedure
116
Quick Pneumatic Accessories Connection
117
Machine Use Procedures
118
Initial Checks
118
Connecting Power
118
Operating Mode
118
Starting the Work Cycle
119
Jog Function
119
Choosing the Work Cycle in Auto Mode
120
Start-Up after an Emergency Stop
121
Access to the Work Area in Emergency Mode
121
Restoring the Initial Mode
122
Switching off the Machine
122
Unloading the Machine
123
Unloading Material from Machining
123
Dismantling
125
Disposal
128
Maintenance
133
General Safety Precautions
135
General Hazard Notes
136
General Warnings
137
Qualification of Maintenance Personnel
139
General Skills
139
Skills Related to Qualified Personnel
139
Safety Control Plan
143
Functional Checks and Tests on Safety Devices
143
Machine Stop Procedure
144
Adjustments
145
Changing Pre-Set Strokes
145
Changing Working Heights
147
Adjusting the Working Height of the Crimping Machine
148
Slide/Guide Unit Adjustment
151
Limit Switch Cam Position Adjustment
152
CAO System Adjusting Sensors
153
Height Adapter for P040I
154
Lubrication
155
Cleaning
157
Maintenance Sheets
158
Spare Parts
160
Mechanical Spare Parts
160
Electrical Spare Parts
161
Troubleshooting and Problem Resolution
162
Attached Documentation
167
Layout
168
Tilting Cover
168
Barriers Cover
169
Working Height
173
Machine Fixing Interface
175

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Industrial Equipment Crimp tool Measuring Instruments Power Tool

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Mecal P120i Use And Maintenance Manual (175 pages)

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