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Manuals
Brands
Mecal Manuals
Crimp tool
P040i
Use and maintenance manual
Mecal P040i Use And Maintenance Manual
Crimping machines
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General Information
Introduction
Support
Glossary
Symbols
Manufacturer's Information
Safety Standards
Manufacturer's Responsibilities
Machine Management
Conditions Check
Warranty
Safety
General Information
Machine Certification
Intended and Improper Uses
Environmental Operating Conditions
Fire Protection Installation
Explosive Atmosphere
Lighting
Ergonomics
Vibrations
Noise
Electromagnetic Emissions
Disposal of Exhausted Materials
Danger Zones
Safety Devices Applied to the Machine
Electrical Power Switch
Emergency Button
Protections
Protections Barriers
Interlocked Safety Switches
Fuses
Foot Pedal Safety Switches
Personal Protective Equipment
Residual Risks
General Information
Plates Present on the Machine
Warning Plates Present on the Machine
General Description
Layout
Technical Features
P040I Datasheet
P080I Datasheet
P120I Datasheet
Description of Units
Crimping Machine Frame
Monitor
Control Buttons
Reel Support Unit
Protective Safety Cover
Applicator Bracket Baseplate
Encoder
Power Supply, Command and Control
Predisposition of External Load Cell
Accessories Predisposition
Packaging and Transport
Packaging
Transport
Lifting and Handling
Parts Complementary to the Machine
Weight of Packages
Machine Lifting with a Hook
Installation
Machine Installation
General Safety Precautions
Choosing the Site and Verifying Installation Requirements
Positioning and Securing the Machine
Connections
Connecting to the Electrical Mains
Connecting to the Pneumatic Network
Pneumatic System Checks
Checks and Verifications
General Checks on the Mechanical Units
Checking Crimping Machine Calibration
Checking Calibration with Tiltable Safety Cover
Checking Calibration with Safety Cover with Barriers
Electrical System Checks
Safety System Checks
Universal International Recycling Codes
Use
General Circuit Breaker
Electrical Circuit
Control Systems
Electrical Panel
Control Area
Foot Pedal Switch
Monitor
Interface System
Machine Arrangement
Loading Material for Machining
Opening and Closing of the Manual Movable Guard
Tilting Movable Guard
Safety Cover with Barriers
Applicator Insertion Procedure
Insertion on a Lever Quick Release Baseplate
Insertion on a Rotaty Quick Release Baseplate
Quick Connection Pneumatic Applicator
Die Insertion Procedure
Quick Connection Pneumatic die
Accessory Installation Procedure
Quick Pneumatic Accessories Connection
Machine Use Procedures
Initial Checks
Connecting Power
Operating Mode
Starting the Work Cycle
Jog Function
Choosing the Work Cycle in Auto Mode
Start-Up after an Emergency Stop
Access to the Work Area in Emergency Mode
Restoring the Initial Mode
Switching off the Machine
Unloading the Machine
Unloading Material from Machining
Dismantling
Disposal
Maintenance
General Safety Precautions
General Hazard Notes
General Warnings
Qualification of Maintenance Personnel
General Skills
Skills Related to Qualified Personnel
Safety Control Plan
Functional Checks and Tests on Safety Devices
Machine Stop Procedure
Adjustments
Changing Pre-Set Strokes
Changing Working Heights
Adjusting the Working Height of the Crimping Machine
Slide/Guide Unit Adjustment
Limit Switch Cam Position Adjustment
CAO System Adjusting Sensors
Height Adapter for P040I
Lubrication
Cleaning
Maintenance Sheets
Spare Parts
Mechanical Spare Parts
Electrical Spare Parts
Troubleshooting and Problem Resolution
Attached Documentation
Layout
Tilting Cover
Barriers Cover
Working Height
Machine Fixing Interface
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TRASLATION OF ORIGINAL INSTRUCTIONS
CRIMPING MACHINES
P040i – P080i – P120i
USE AND MAINTENANCE MANUAL
Revision: 01
Date: 2021/07
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Related Manuals for Mecal P040i
Crimp tool Mecal P120i Use And Maintenance Manual
Crimping machines (175 pages)
This manual is also suitable for:
P080i
P120i
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