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Inxpect SRE 200 Series SRE - Safety Radar Equipment 5 meters range sensors Instruction manual v1.5 - EN Original instructions WARNING! Anyone who uses this system must read the instruction manual to ensure safety. Read and adhere to the "Safety information" chapter in its entirety before using the system for the first...
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Transferring the document on websites or other electronic systems. Copying contents without any modification and stating Inxpect SpA as copyright owner. Inxpect SpA reserves the right to make modifications or improvements to the relative documentation without prior notice. Requests for authorizations, additional copies of this manual or technical...
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Machinery The system for which the dangerous area is monitored. Monitored area Area that is monitored by Inxpect SRE 200 Series. It is composed of all the fields of all the sensors. OSSD Output Signal Switching Device Radar Cross-Section. Measure of how detectable an object is by radar. It depends, among other factors, on the material, dimension and position of the object.
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This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in particular to "Safety parameters" on page 105 and to "System software" on page 132. The functioning and safety of the machinery to which Inxpect SRE 200 Series is connected is out of the scope of this document.
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Minor changes. Note: the firmware of the control unit can be updated through the Inxpect Safety application. The latest firmware version available contains the features described in the manual at the system level. The sensor firmware cannot be updated.
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2. Safety 2.1.5 INTENDED USE Inxpect SRE 200 Series is a human body detection system, certified SIL 2 according to IEC/EN 62061, PL d according to EN ISO 13849-1 and Performance Class D according to IEC TS 62998-1. It performs the following safety functions: Access detection function: access of one or more persons to a hazardous area deactivates the safety outputs to stop the moving parts of the machinery.
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All updated certifications can be downloaded from https://www.inxpect.com/en/downloads. 2.2.2 CE The manufacturer, Inxpect SpA, states that Inxpect SRE 200 Series (Safety Radar Equipment) complies with the 2014/53/EU and 2006/42/EC directives. The full EU Declaration of Conformity text is available on the company's website: https://www.inxpect.com/en/downloads.
Serial number 3.1 Inxpect SRE 200 Series 3.1.1 Definition Inxpect SRE 200 Series is an active protection radar system that monitors the dangerous areas of machinery. 3.1.2 Special features Some of the special features of this protection system are the following:...
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3. Get to know Inxpect SRE 200 Series 3.1.3 Main components Inxpect SRE 200 Series is composed of a control unit and up to six sensors. The Inxpect Safety application allows system operation configuration and checks. 3.1.4 Control unit and sensor compatibility The models and types of control unit and sensors are shown below, with their compatibility.
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In the absence of other control systems, Inxpect SRE 200 Series can be connected to the devices that control the power supply or machinery start-up.
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3.3.2 Input functions The function of each digital input must be programmed through the Inxpect Safety application. The available functions are the following: Stop signal: additional safety-related function, which manages a specific signal to force all the safety outputs (detection signals, if present) to OFF-state.
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Fieldbus controlled System recondition Restart signal + System recondition In the Inxpect Safety application in Settings > Digital Input-Output, set the digital input function to Single channel (Category 2) and then choose the input function for each channel. 3.3.4 Redundancy mode...
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(e.g., System diagnostic signal, Muting enable feedback signal and Restart feedback signal) WARNING! To use Inxpect SRE 200 Series for a category 3 safety system, both the channels of a safety output must be connected to the safety system. Configuring a safety system with only one channel safety output may result in serious injuries due to an output circuit fault and a failure of the machine to stop.
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3. Get to know Inxpect SRE 200 Series 3.4.6 Dual channel safety output configuration The dual channel safety output is automatically obtained by the Inxpect Safety application and it only matches the single OSSD outputs as follows: OSSD 1 with OSSD 2...
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Ethernet cable. The USB cable allows to configure the system locally, whereas the Ethernet cable allows to do it remotely. The Ethernet communication between the control unit and the Inxpect Safety application is secured by the most advanced security protocols (TLS).
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Technical support and maintenance Debug and statistical information Note*: Service user can be enabled/disabled by the administrator. Since only Inxpect technicians are allowed to access as Service, the Service user is protected by an activation code. 3.6.5 Main menu Page...
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For details, see "Control units" on page 16. 3.9.2 MODBUS communication enabling In the Inxpect Safety application, click on Admin > MODBUS Parameters and check that the feature is enabled (ON). Within the Ethernet network, the control unit acts like a server. The client must send requests to the IP address of the server on the MODBUS listening port (default port is 502).
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3.10 System configuration 3.10.1 System configuration The control unit parameters have their own default values that can be modified via the Inxpect Safety application (see "Configuration application parameters" on page 118). When a new configuration is saved, the system generates the configuration report.
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WARNING! Before activating one of the preset configurations through the safety Fieldbus, ensure that none of the digital inputs is configured as Dynamic configuration switch; otherwise, the Inxpect SRE 200 Series ignores all the switches made through the safety Fieldbus.
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Motion speed Inclination All these factors have been analyzed for a human body during the safety validation of Inxpect SRE 200 Series and cannot lead to a dangerous situation. These factors may occasionally influence the behavior of the system causing spurious activation of the safety function.
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In this example, detection field 1 generates a detection signal for target [A] but target [B] could not be detected. In the Inxpect Safety application, click on Settings > Advanced > Detection field dependency to set the dependency mode of the detection fields.
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The machinery is prevented from restarting if people are in the dangerous area. prevention 5.1.2 Safety working modes Via the Inxpect Safety application, you can select which safety working mode each sensor will employ for each of its detection fields: Access detection and restart prevention (default): The sensor performs the access detection function when it is in normal operation (No alarm status).
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1. In the Inxpect Safety application in Settings > Restart function, select Automatic. 2. In the Inxpect Safety application, in Configuration for each detection field in use with automatic restart, select the desired Safety working mode and set the Restart timeout (or the T parameter, if present).
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The muting function is enabled only if both logic signals of the dedicated input meet certain characteristics. Below is a graphic representation of the signal characteristics. In the Inxpect Safety application, in Settings > Digital Input-Output it is necessary to set the parameters that define the signal characteristics.
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Note: when the position is modified with respect to the saved references (i.e., when a sensor is rotated) and the anti-rotation around axes function is enabled, the Inxpect SRE 200 Series detects the tampering and sends the message within 5 s.
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6. Other functions To change the sensitivity level or disable the function, in the Inxpect Safety application, click Settings > Anti- tampering and search for Anti-masking sensitivity. To set the distance, in the Inxpect Safety application, click Settings > Anti-tampering and search for Anti- masking distance.
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7.4 Dangerous area calculation 7.4.1 Introduction The dangerous area of the machinery to which Inxpect SRE 200 Series is applied must be calculated according to the formulas described in this section, which are defined considering the guidelines and requirements of the ISO 13855:2010 (and ISO DIS 13855) standard.
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S203A model 7.5.5 Calculate the real detection distance The actual detection distance Dalarm is the value to be entered on the Configuration page of the Inxpect Safety application. Dalarm indicates the maximum distance between the sensor and the object to be detected.
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Note: the total maximum length of the CAN bus line is 80 m (262.5 ft). Note: when replacing a sensor, in the Inxpect Safety application, click APPLY CHANGES to confirm the change. 1. With the cable validator tool (downloadable from the site https://tools.inxpect.com), decide if the control unit will be positioned at the end of the chain or inside it (see "Chain examples"...
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5. Set a new admin password, memorize it, and provide it only to authorized people. 6. Select the system Inxpect SRE 200 Series, the sensor model-type (5 meters range sensors or 9 meters range sensors), and the number of sensors.
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3. Perform the test according to the test setup previously defined. 4. Check that the test acceptance criteria previously defined are fulfilled. 5. If the test acceptance criteria are not fulfilled, see "Validate the system with Inxpect Safety" on the next page.
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WARNING! When the validation function is active, the system response time is not guaranteed. The Inxpect Safety application is helpful during the safety functions validation phase and allows the actual field of view of the sensors to be checked based on their installation position.
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8.6 Manage the configuration 8.6.1 Configuration checksums In the Inxpect Safety application in Settings > Configuration checksums, it is possible to consult: the configuration report hash, a unique alphanumeric code associated with a report. It is computed considering the entire configuration, plus the time of the APPLY CHANGES operation, and the name of the computer which did it dynamic configuration checksum, associated with a specific dynamic configuration.
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8.7.2 Restore factory default settings WARNING! The system is provided without any valid configuration. Therefore the system maintains the safe state at the first start-up until a valid configuration is applied through the Inxpect Safety application by clicking APPLY CHANGES.
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Machinery maintenance technician The machinery maintenance technician is a qualified person with the administrator privileges required to modify the configuration of Inxpect SRE 200 Series through the software and perform maintenance and troubleshooting. Contents This section includes the following topics: 9.1 Troubleshooting procedures...
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9.2.1 Introduction The event log recorded by the system can be downloaded from the Inxpect Safety application in a PDF file. The system saves up to 4500 events, divided in two sections. In each section the events are displayed from the most recent to the least recent.
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Generic maintenance technician The generic maintenance technician is a person qualified only to perform basic maintenance without the administrator privileges required to modify the configuration of Inxpect SRE 200 Series through the application. 10.1.1 Cleaning Keep the sensor clean and free of any work residues and conductive material to prevent masking and/or poor system operation.
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10.2.1 Machinery maintenance technician The machinery maintenance technician is a qualified person with the administrator privileges required to modify the configuration of Inxpect SRE 200 Series through the Inxpect Safety application and perform maintenance and troubleshooting. 10.2.2 Control unit firmware update 1.
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The SD Backup function can be enabled/disabled through the Inxpect Safety application, as well as the backup of the login credentials of all the users. By default, both options are disabled.
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IEC 61508-3 Annex D. Considering that Inxpect SRE 200 Series is an embedded system provided with a firmware already deployed on board, no software integration is required by the system installer or by the end user. The following paragraphs analyzes all the information required in IEC 61508-3 Annex D.
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12. Appendix 12.2 Disposal Inxpect SRE 200 Series contains electrical parts. As set forth in European Directive 2012/19/EU, do not dispose of the product with unsorted urban waste materials. It is the responsibility of the owner/distributor to dispose of these products, as well as other electrical and electronic equipment, through specific waste collection facilities indicated by the waste disposal services.
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