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Inxpect SRE 200 Series
SRE - Safety Radar Equipment
5 meters range sensors
Instruction manual
v1.5 - EN
Original instructions
WARNING! Anyone who uses this system must read the instruction manual to ensure safety. Read
and adhere to the "Safety information" chapter in its entirety before using the system for the first
time.
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Table of Contents
Related Manuals for Inxpect SRE S201A
Summarization of Contents
This manual
Information on this manual
Explains the manual's objectives, scope, and user obligations for consultation and storage.
Obligations with regard to this manual
Details user obligations for manual consultation, storage, and accessibility throughout the product lifecycle.
Provided documentation
Lists related documentation, codes, dates, and distribution formats for the Inxpect SRE 200 Series.
Instruction manual updates
Details changes, hardware, and firmware version updates for previous revisions of the instruction manual.
Intended users of this instruction manual
Identifies the target audience for the instruction manual, including manufacturers, installers, and technicians.
SAFETY
Safety information
Provides essential safety messages, symbols on the product, and required personnel skills for safe operation.
SAFETY ASSESSMENT
Discusses the requirement for a safety assessment and the product's compliance with functional safety standards.
INTENDED USE
Describes the system's certified safety functions, intended applications, and risk reduction levels.
GENERAL WARNINGS
Lists general warnings for correct installation, configuration, validation, and operation of the system.
Conformity
Details the product's conformity with relevant European and UK standards and directives.
Get to know Inxpect SRE 200 Series
Inxpect SRE 200 Series
Provides a definition and an overview of the Inxpect SRE 200 Series protection radar system.
Special features
Highlights the key features and capabilities of the Inxpect SRE 200 Series protection system.
Main components
Describes the system's composition, consisting of a control unit and up to six sensors.
Control units
Introduces different control unit models and details their available interfaces and communication ports.
Communication architecture
Illustrates the communication flow between the control unit, PLC, and PC.
Functions
Lists the primary functions performed by the control unit, including data collection and output management.
Control unit inputs
Describes the system's digital inputs, their types, and available input functions for configuration.
Input functions
Lists the programmable functions for each digital input, such as Stop signal and Restart signal.
Control unit outputs
Details the system's digital OSSD outputs and their configuration as safety or non-safety outputs.
Output functions
Lists the programmable functions for each digital output, including detection and diagnostic signals.
Sensors
Introduces the different sensor models and their key characteristics and specifications.
5 meters range sensors
Lists the main characteristics of the 5-meter range sensors, including detection capabilities.
Comparison between 3.x sensors and 5.x sensors
Compares the features, firmware versions, and field of view configurations of 3.x and 5.x sensor generations.
Inxpect Safety application
Covers the Inxpect Safety application for system configuration, monitoring, and log management.
Functions
Lists the main functions that can be performed using the Inxpect Safety application.
Inxpect Safety application usage
Explains how to connect and use the Inxpect Safety application for system configuration and monitoring.
Fieldbus communication (PROFIsafe)
Details PROFIsafe communication protocol for safe data exchange with machinery.
PROFIsafe support
Confirms PROFIsafe communication support across all control units with the PROFIsafe interface.
Communication with the machinery
Outlines the actions possible via PROFIsafe Fieldbus communication with the machinery.
Fieldbus communication (Safety over EtherCAT® - FSoE)
Details FSoE communication protocol for safe data exchange with machinery.
FSoE support
Confirms FSoE communication support across all control units with the FSoE interface.
Communication with the machinery
Outlines the actions possible via FSoE Fieldbus communication with the machinery.
MODBUS communication
Explains MODBUS communication for data exchange and system control.
MODBUS support
Confirms MODBUS communication support across all control units with the MODBUS interface.
MODBUS communication enabling
Details how to enable and configure MODBUS communication within the Inxpect Safety application.
System configuration
Covers system configuration, parameter settings, and the generation of configuration reports.
System configuration
Explains system parameters and the process of saving and updating system configuration.
Dynamic system configuration
Describes the ability to dynamically adjust system parameters and switch between preset configurations.
Functioning principles
Sensor functioning principles
Explains the FMCW radar technology, detection algorithm, and factors influencing sensor performance.
Detection fields
Describes how the sensor's field of view is divided into up to four detection fields.
Detection field parameters
Lists the programmable parameters for each detection field, including coverage and distance.
Safety functions
Safety working modes and safety functions
Explains the available safety working modes (Access detection, Restart prevention) and their functions.
Access detection speed limits
Specifies the minimum and maximum speeds for target detection in stationary and mobile applications.
Safety working mode: Access detection and restart prevention (default)
Details the default safety working mode, combining access detection and restart prevention functions.
Restart prevention function: static object detection option
Explains the option to detect static objects to enhance the restart prevention function.
Features of the restart prevention function
Covers guidelines for sensor positioning and describes the types of managed restarts.
Sensor positioning guidelines
Provides recommendations for sensor placement to ensure the effectiveness of the restart prevention function.
Types of managed restart
Describes the automatic, manual, and safe manual restart types managed by the system.
Other functions
Muting
Explains the muting function, which inhibits sensor sensing capability for specific sensors or groups.
Muting enabling
Describes how to enable the muting function using digital inputs or safety Fieldbus.
Anti-tampering functions: anti-rotation around axes
Covers the function that detects sensor rotation changes around its axes and triggers a tamper alert.
Anti-tampering functions: anti-masking
Explains the anti-masking function, which detects obstructions in the sensor's field of view.
Electromagnetic Robustness
Details the parameter to increase system robustness to electromagnetic interference.
Sensor position
Basic concepts
Covers factors influencing sensor installation height and inclination for optimal coverage.
Sensor field of view
Explains how sensor installation height and inclination affect the sensor's field of view.
Areas and dimensions of the field of view
Defines the detection field and tolerance area within the sensor's field of view.
Advanced field of view (5.x sensors only)
Describes advanced field of view shapes (Classic, Corridor) available for 5.x sensors.
Dangerous area calculation
Provides formulas for calculating dangerous area depth based on ISO standards.
Formula for stationary application
Details the formula for calculating dangerous area depth in stationary applications.
Formula for mobile application
Provides the formula for calculating dangerous area depth in mobile applications.
Calculation of range of distances
Explains how sensor inclination and height affect the sensor's detection ranges.
Sensor position recommendations
Offers specific advice and recommendations for optimal sensor placement.
For access detection function
Provides recommendations for sensor positioning specifically for the access detection function.
For access control of an entrance
Gives specific positioning advice for sensors installed to control an entrance.
Installations on moving elements (Mobile application)
Guides on installing sensors on moving vehicles or machinery parts.
Outdoor installations
Covers precautions and recommendations for installing sensors in outdoor environments.
Installation and use procedures
Before installation
Covers prerequisites, materials required, and operating system requirements before installation.
Install Inxpect SRE 200 Series
Provides the step-by-step procedure for physically installing the system components.
Install the control unit
Details the process of installing the control unit onto a DIN rail and making electrical connections.
Mount 3-axes bracket
Explains how to attach the 3-axes bracket for sensor mounting and rotation adjustment.
Install the sensors
Guides on mounting and positioning the sensors, including panning and tilting.
Connect the sensors to the control unit
Details how to connect sensors to the control unit via CAN bus, including chain examples.
Set the sensor inclination with a 1° precision
Provides a procedure for precise sensor inclination adjustment using an adjustment ring.
Configure Inxpect SRE 200 Series
Outlines the steps for configuring the system using the Inxpect Safety application.
Configure procedure
Lists the sequence of actions for system configuration, including area definition and I/O setup.
Start the Inxpect Safety application
Details how to launch, connect, and set up the Inxpect Safety application.
Validate the safety functions
Explains the process of verifying system safety functions after installation and configuration.
Validation
Describes the general purpose and requirements of system validation by the machinery manufacturer.
Validation procedure for the access detection function
Details the specific tests and criteria for validating the access detection safety function.
Validation procedure for the restart prevention function
Details the specific tests and criteria for validating the restart prevention safety function.
Validate the system with Inxpect Safety
Guides on using the application to check sensor field of view and detect targets during validation.
Manage the configuration
Covers managing system configurations, including checksums, reports, and changes.
Configuration checksums
Explains how to check configuration integrity using checksums and reports.
Configuration reports
Describes the system-generated configuration reports containing configuration data and hashes.
Other procedures
Covers miscellaneous procedures like language change, resetting defaults, and displaying previous configurations.
Change language
Explains how to change the system's language through the application.
Restore factory default settings
Details the procedure to reset the system configuration and passwords to factory defaults.
Troubleshooting
Troubleshooting procedures
Lists common problems and their solutions, focusing on control unit and sensor LED indicators.
Control unit LED
Explains LED indicators on the control unit, their status, application messages, and troubleshooting steps.
Sensor LED
Explains LED indicators on the sensor, their status, application messages, and troubleshooting steps.
ERROR events (control unit)
Lists error events specific to the control unit, including temperature, voltage, and output errors.
Temperature errors (TEMPERATURE ERROR)
Describes errors related to control unit board and chip temperatures.
Control unit voltage errors (POWER ERROR)
Details errors related to control unit voltage supply, including undervoltage and overvoltage.
ERROR events (sensor)
Lists error events specific to the sensors, including configuration and signal errors.
Sensor configuration error (SENSOR CONFIGURATION ERROR)
Explains errors that occur due to incorrect sensor configuration or model type mismatch.
ERROR events (CAN bus)
Lists error events related to the CAN bus communication between control unit and sensors.
CAN errors (CAN ERROR)
Details common CAN bus communication errors like timeout, cross-check, sequence, CRC, and communication loss.
Maintenance
Planned maintenance
Outlines basic maintenance tasks like cleaning and lists spare parts for control units, sensors, and cables.
Spare parts
Lists part numbers for control units, sensors, and various types of cables.
Extraordinary maintenance
Covers advanced maintenance procedures such as firmware updates and sensor replacement.
Control unit firmware update
Details the process for downloading and updating the control unit firmware via PC or USB.
Replace a sensor: System recondition function
Explains how to replace an existing sensor without changing system settings using the recondition function.
Technical references
Technical data
Lists general technical specifications, safety parameters, and Ethernet connection details.
Terminal blocks and connector pin-outs
Provides pin-out details for digital inputs/outputs, power supply, and CAN bus connectors.
Electrical connections
Illustrates wiring diagrams for connecting the system to PLCs, safety relays, and emergency buttons.
Connection of safety outputs to the Programmable Logic Controller
Shows how to wire safety outputs and detection signals to a PLC for system integration.
Connection of stop signal (Emergency button)
Illustrates wiring for connecting an emergency stop button to the digital input.
Connection of restart signal (dual channel)
Shows wiring for a dual-channel restart signal input, detailing its logic.
Connection of the muting input and output (one group of sensors)
Details wiring for muting input/output for a single sensor group.
Detection signal 1 and 2 connection
Illustrates wiring diagrams for connecting detection signals 1 and 2.
Configuration application parameters
Lists configurable parameters available in the Inxpect Safety application with their settings.
Parameter list
Provides a comprehensive table of system parameters with their min, max, and default values.
Digital input signals
Describes the behavior and timing of digital input signals like Stop and Muting.
Stop signal
Details the timing and logic of the stop signal input for safe operation.
Muting (with/without pulse)
Explains muting signal logic for coherent and inverted redundancy modes, with and without pulse.
Restart signal (dual channel, redundancy mode coherent)
Details the signal logic for dual-channel restart signals in coherent redundancy mode.
System recondition (dual channel, redundancy mode coherent)
Explains system recondition signal logic for dual-channel coherent redundancy.
Appendix
System software
Provides information about the system's embedded software, configuration, and compatibility.
Disposal
Gives instructions on how to properly dispose of the product according to environmental regulations.
Checklist for installing ESPE
A checklist for ensuring proper installation of ESPE devices according to safety standards.
Checklist
A checklist for verifying compliance with safety rules, standards, and protective measures.
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