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Manuals
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Bad Boy Manuals
Tractor
4035H
Service manual
Bad Boy 4035H Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Disassembly and Service
Hydraulic Cylinder Case Assembly Disassembly and Assembly
Control Valve Disassembly
Rear SCV Disassembly [Optional]
PTO Valve Disassembly
Front Outlet Valve Disassembly
Front SCV Assembly (Loader Valve) Disassembly
Steering Valve (Unit) Disassembly
Hydraulic Pump Disassembly
Hst
Relief Valve Block Disassembly
Inspection, Adjustment and Test
PST Valve
PTO Valve
Relief Valve Pressure Test
Sequence Valve Pressure Test
Front Outlet Valve
HST Neutral Setting
Relief Valve Pressure Test
HST Main Relief Valve Pressure Test
Chapter 6 Electric System
Color Definition
Symbol
Symbols and Wiring Color Definition in Electric Circuit
Battery And Fusible Link
Circuit Configuration by Major Function
Ignition Switch On
Preheat
Pto Operation
Instrument Cluster And Sensors
Combination Switch And Head Lamp
Turn Signal Lamp Switch, Hazard Warning Flasher and Flasher Unit
DPF Logger
Battery
Fuse
Service Tips
Service Tips and Components of Electric System
Components
Electric Wiring
Ignition Switch
Fusible Link / Slow-Blow Fuse
Fuse Box
Relay 5P
Preheat Relay
Preheat Controller [Rops Model]
Control Unit [Cabin Model]
Flasher Unit
Cruise Controller
Pto Switch
Stop Lamp Switch
Safety Start Neutral Switch
Starter
Alternator
Engine Oil Pressure Switch
Coolant Temperature Sensor (Preheating)
Coolant Temperature Sensor (Meter)
Fuel Cut-Off Solenoid
Fuel Sensor
Glow Plug
Horn
Combination Switch
DPF Logger
Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Instrument Cluster
Head Lamp
Lamp Bulb Replacement
Front Turn Signal Lamp [ROPS Model]
Rear Combination Lamp [Cabin Model]
Rear Combination Lamp [ROPS Model]
Rear Combination Lamp [Cabin Model]
Main Wiring Diagram
Wiring Diagram
Bonnet Wiring Diagram (Wiring G)
Main Wiring Diagram (Wiring A)
Fender Wiring Diagram (Wiring C)
Bonnet Wiring Diagram (Wiring G)
Cabin Wiring Diagram
Washer Tank Wiring Diagram
Battery
Sectional View for Major Components
Switch
Fender
Fuel Tank
Troubleshooting
Chapter 7 Cabin and Hvac System
Roof Components
Major Component Inspection
Work Lamp / Wiper Switch Box
Wiper Motor
Washer Pump
A/C Controller Switch
Cabin Frame Ass'y
Sectional View for Major Components
Pillar Cover Ass'y
Front Window Ass'y
Door Ass'y
Rear Windows Ass'y
Side Mirror Ass'y
Roof Ass'y
Ceiling Ass'y
Fender Cover
Cabin Removal
Component Disassembly and Assembly
Roof Removal
Seat Removal
Fender Cover (RH) Removal
Fender Cover (LH) Removal
Front Wiper Motor Disassembly
Rear Wiper Motor Disassembly
Other Component Removal
Troubleshooting
Hvac System
Specifications
Hvac System Flow Diagram
HVAC System Inspection
Refrigerant Gauge Test
Refrigerant Maintenance
A/C Ass'y, Cabin
Sectional View for Major Components
A/C Duct Ass'y
Engine Sub Assembly (1)
Engine Sub Assembly (2)
Air Conditioner (HVAC) Disassembly
Component Disassembly and Assembly
HVAC Assembly Components Disassembly
Compressor Disassembly
Condenser Disassembly
Cooling Problem
General Information
Troubleshooting
Heating Problem
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Disassembly and Service
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40 SERIES
4035CH, 4035H, 4025H
SERVICE MANUAL
Before ordering parts please check for the
latest Parts Manual update on the Tractor tab
of the Bad Boy Mowers Dealer Zone.
TRACTOR
Revised: 3/5/21
Table of
Contents
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Chapters
Table of Contents
251
Chapter 6 Electric System
364
Chapter 7 Cabin and Hvac System
446
Table of Contents
Troubleshooting
troubleshooting
444
Troubleshooting
470
Troubleshooting
490
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