Bad Boy 4035CH 2021 Operator's Manual
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Bad Boy 4035CH 2021 Operator's Manual

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  • Page 2 PREFACE This operator’s manual contains handling tips and precautions for safe operation of your BAD BOY 4035CH tractor. Read it carefully before you operate your tractor and make sure that you have a full understanding of this manual. This will ensure correct operation and to keep the tractor optimum condition.
  • Page 4 TABLE OF CONTENTS  FOR SAFE OPERATION ............ REGARDING WARRANTY SUPPORT ........ SPECIFICATION ..............SECTION  DESCRIPTION OF OPERATING SYSTEM ...... CONTROLS AND COMPONENTS ........ PERIODIC CHECKS AND MAINTENANCE ...... DIAGNOSIS AND TROUBLE SHOOTINGS .........
  • Page 5 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as DANGER, WARNING, CAUTION, IMPORTANT. These safety marks stand for the safety precaution so follow the instruction with special attention: This symbol indicates that a condition may result in harm, fatal injury or death to you or other persons if this instruction is ignored.
  • Page 6 SYMBOL MARKS OF CONTROLLER This manual includes symbol marks of the controller to simplify operations for maneuverability and mainte- nance. These meanings are as below, so carefully read it for a proper function. Left side indicator Right side indicator Preheat Engine oil pressure Battery Parking Brake (Brake)
  • Page 7 "USE AND DISPOSAL" POLICY CONCERNED WITH ENVIRONMENT PRESERVATION We try our best to preserve the environment, and are always concerned about our environmental impact at each step of planning, development, production, distribution, use and disposal of products, and for our over- all operations through an “environmentally friendly”...

  • Page 8: Table Of Contents

    1. FOR SAFE OPERATION SAFETY PRECAUTIONS ...............1-2 BEFORE USING THE MACHINE ................1-2 BEFORE WORKING ....................1-11 WHILE WORKING .....................1-16 AFTER USING THE MACHINE ................1-17 PRECAUTION FOR PROLONGED STORAGE ............1-21 OTHER........................1-23 DECAL MOUNTING LOCATION ............1-34 CAUTIONS FOR DECAL MAINTENANCE ..............1-39...

  • Page 9: Safety Precautions

    BAD BOY TRACTOR SAFETY PRECAUTIONS BEFORE USING THE MACHINE If the instructions in this chapter are ignored, it may cause a machine fail- ure, a fatal accident with injury or death. Ventilating 환기를 충분히 For further detailed information, refer to each chapter.
  • Page 10 FOR SAFE OPRERATION WARNING Clean and arranged place; • D o n o t m e s s t h e p l a c e b y dust, mud, oil, or parts If this instruction is ignored, an unexpected accident may occur. WARNING WARNING Carry out maintenance in a well-...
  • Page 11 BAD BOY TRACTOR WARNING WARNING WARNING Do not drive if you are; Wear properly for the job; Use only recommended imple- ments; • • Unable to concentrate be- H a i r b a n d , l o o s e c l o t h i n g •...
  • Page 12 FOR SAFE OPRERATION WARNING WARNING WARNING Start the machine slowly after Pay attention to the shoulder of Interlock the brake pedals (left reminding bystander; the road; and right) when driving on a • • Start the engine after remind- When moving along the un- road;...
  • Page 13 BAD BOY TRACTOR WARNING WARNING WARNING Avoid rapid starting, braking, Observe traffic regulations and O b s e r v e t r a f f i c r e g u l a t i o n s turning, and excessive speed;...
  • Page 14 FOR SAFE OPRERATION 100m or more 100m 이상 WARNING WARNING WARNING Put machine shut down sign if the Only driver should be aboard Do not allow anyone near while machine is stopped on the road; the tractor while in operation; operating the tractor or imple- •...
  • Page 15 BAD BOY TRACTOR Read manual 사용전에 before drive 잘 읽는다. WARNING WARNING WARNING Precautions for children; Properly train anyone operating; Use Pesticides safely; • • • Fully warn the children and Explain the handling tips in Careless use of agricultur- keep them away from the trac-...
  • Page 16 FOR SAFE OPRERATION WARNING Observe all relevant regulations for disposal; • Be sure to observe all relevant regulations when you dispose of the engine oil, transmission oil, fuel, coolant, filters and battery. • Never dispose the used oil di- rectly to the river or drainage, follow legal procedures.
  • Page 17 BAD BOY TRACTOR Loading (backward) 실을때(후진) Sufficient Fuel is 연료가 폭, 길이 Strength, leaking! 새고 있어요 강도는 length and Loading 여유를... width...! (forward) 내릴때(전진) 3 1 : WARNING WARNING WARNING Inspect for fuel leaking; Consider the strength, length Move the tractor backward when and width of loading ramps be- •...

  • Page 18: Before Working

    FOR SAFE OPRERATION BEFORE WORKING WARNING WARNING CAUTION Be careful when driving on the Do not shift gears on slopes or Stop the engine before mainte- loading ramps; on the loading ramps; nance; • • • Be careful when driving on the When driving on slopes or Stop the engine before mainte- loading ramps.
  • Page 19 BAD BOY TRACTOR DANGER DANGER DANGER Stop and cool down the engine No fire or spark near to the bat- Remove dirt and debris from before fueling or lubricating; tery; muffler and engine before oper- • • Do not fill the fuel while the No fire or spark near to the ating;...
  • Page 20 FOR SAFE OPRERATION Use a cor- 공구는  Do not inflate the rect tool 올바르게! 최대 공기압 이상 tire bead max air 으로 공기를 넣지 pressure 마십시오. WARNING CAUTION CAUTION Check electrical component and Do not over inflate tires; Use correct tools; • • wire harness; When filling tires with air, do Use proper tools to carry out •...
  • Page 21 BAD BOY TRACTOR Oops! 앗! CAUTION CAUTION WARNING Secure hood and side covers Observe correct procedures It is necessary to inspect the before operating tractor; when installing or removing the brake to and steering wheel; • • After detaching the covers battery;...
  • Page 22 FOR SAFE OPRERATION Good Main- 확실한 점검을 tenance! WARNING DANGER WARNING Lock tilt lever and telescopic Avoid contact with the battery Be sure to check before and af- knob when adjusting steering solution; ter using machine; • • wheel; Be careful that your body or Be sure to check the machine •...

  • Page 23: While Working

    BAD BOY TRACTOR WHILE WORKING WARNING WARNING WARNING Use the loading ramps when Properly ventilate when working Pay attention and keep hands crossing a ditch or a dike; in a green house; on the steering wheel while driv- • •...

  • Page 24: After Using The Machine

    FOR SAFE OPRERATION AFTER USING THE MACHINE WARNING WARNING WARNING Do not allow anyone near while Stop the engine when removing Perform the maintenance on a grass, etc. from blades of the level and safe location; operating the tractor or imple- cultivator;...
  • Page 25 BAD BOY TRACTOR It's HOT 앗 뜨거! 닿 으 면 안 돼 공 구 함 CAUTION CAUTION CAUTION Cover the PTO shaft when not in Carry out maintenance after the Stop and cool down the engine use; parts have cooled down;...
  • Page 26 FOR SAFE OPRERATION 부 르 르 CAUTION WARNING CAUTION Be careful of high oil pressure; Make sure that you are seated in Stop the engine before mainte- • Make sure that the hydrau- the driver’s seat with your seat nance; •...
  • Page 27 BAD BOY TRACTOR WARNING WARNING WARNING Put tractor rain cover on only af- Do not open the radiator cap Remove dirt and debris from ter tractor has cooled down; when the radiator is hot; muffler and engine before oper- •...

  • Page 28: Precaution For Prolonged Storage

    FOR SAFE OPRERATION PRECAUTION FOR PROLONGED STORAGE It's HOT 앗 뜨거! 닿 으 면 안 돼 공 구 함 CAUTION CAUTION CAUTION Be careful of hot muffler; After working, immediately re- Disengage the clutch when stor- • During operation and right af- pair if necessary;...
  • Page 29 BAD BOY TRACTOR 는 와 어느쪽도  Be Careful Remove from 떼어내서 보관하세요. connect + first 좋아! tractor connect + later 취부는 + when connecting 떼어낼떼는 -부터! WARNING WARNING CAUTION Observe correct procedures Confirm that the implement is Disconnect the Battery and the key when storing the tractor for...

  • Page 30: Other

    Good Main- Do not adjust or repair following 확실한 점검을 tenance! Don't modify! 개조금지 components. Consult your local BAD BOY dealer for these re- pair; • Injection capacity and tim- ing of the engine fuel injection pump. • Correction and repair of hy-...
  • Page 31 BAD BOY TRACTOR Con- nect 블레이크를 연결시켜요. brake WARNING WARNING WARNING Pay attention when turning with Move wheels to widest setting Use caution sign when towing a implement; (width between left and right trailer; • • Depending on implements, the...
  • Page 32 FOR SAFE OPRERATION WARNING WARNING WARNING Follow the instruction manual Balance a heavy implement with Pay attention to the balance be- when engaging an implement; weights; tween the front and rear side • • When engaging an implement When engaging a heavy imple- during the front-end-loader op- eration;...
  • Page 33 BAD BOY TRACTOR WARNING WARNING WARNING Do not get under or put your D o n o t s u b s t i t u t e b a l a n c e Be careful of unexpected move- feet under the implement;...
  • Page 34 FOR SAFE OPRERATION WARNING DANGER WARNING Properly secure tractor during Interlock the brake pedals for Release the differential gear transport; both sides when loading or un- lock when making a turn; • • When transporting the tractor, loading the tractor; Make sure to release the dif- •...
  • Page 35 BAD BOY TRACTOR 드로바를 Use drawbar 사용하세요. WARNING WARNING WARNING Use the drawbar when towing; Pay attention to the shoulder of Be careful when driving on a • Make sure to use the drawbar the road; hill; • • When moving along the un- Be careful when driving on when towing.
  • Page 36 FOR SAFE OPRERATION WARNING WARNING WARNING Turn off engine in a level area Remove spilled excess fuel after Be aware of the PTO RPM re- when leaving the tractor; closing the fuel cap; quirements for the implements; • • When leaving the tractor, park After filling the fuel tank, close If this instruction is ignored, the tractor on a level and safe...
  • Page 37 BAD BOY TRACTOR WARNING CAUTION WARNING • Only engage or disengage im- Engage the parking brake dur- Check and perform mainte- plements on fl at, level area: ing warming up the engine; nance to loader after lifting it. • Engage or disengage the im-...
  • Page 38 FOR SAFE OPRERATION 3. Maintain the light and indication plate so it can be visible always. Immediately repair or attach the broken or missed light and indicat- ing plates. CAUTION • Item regarding lighting devic- es. (alarm lamp and safety de- vice) 1.
  • Page 39 BAD BOY TRACTOR and properly installed. Fix damage immediately. Replace worn or bro- ken parts. Remove any buildup of grease, oil, or debris. 7. On self-propelled equipment, dis- connect battery ground cable (-) before making adjustments on electrical systems or welding on machine.
  • Page 40 FOR SAFE OPRERATION Use agricultural chemicals in a The following items, maintenance and adjustment should not be at- safe manner. tempted, but contact the nearest 1. Agricultural chemicals must be authorized dealer, if necessary. sprayed properly. 1. Adjustment of injection pump with- 2.

  • Page 41: Decal Mounting Location

    BAD BOY TRACTOR DECAL MOUNTING LOCATION 6,11 12,13...
  • Page 42 FOR SAFE OPRERATION...
  • Page 43 BAD BOY TRACTOR DECAL (1) No.: TA00036924A (2) No.: TZE5130000C4 (3) No.: TZE5180000C4 WARNING SURFACE TZE5130000C4 (5) No.: TZE4190000C4 (6) No.: TZE5110000B4 (7) No.: TZE5160000B3 DANGER TO AVOID PERSONAL INJURY: 1. Read and understand the operator’s manual before operation Start only from 2.
  • Page 44 FOR SAFE OPRERATION (10) No.: TZE5120000B4 (9) No.: TZE5140000B3 (11) No.: TA00015596B WARNING WARNING WARNING BEFORE DISMOUNTING TRACTOR: 1. PARK ON LEVEL GROUND WHENEVER POSSIBLE. TO AVOID PERSONAL INJURY: If parking on a gradient. position tractor at right angles 1. Keep PTO shield in place at all times. to the slope.

  • Page 45: Cautions For Decal Maintenance

    Make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local BAD BOY as well as the following instruction: dealer immediately to install a This structure’s CAUTION protective capability new decal.
  • Page 46 2. REGARDING WARRANTY SUPPORT REGARDING WARRANTY CERTIFICATE ...........2-2 REGARDING AFTER-SALES SERVICE ..........2-2 VEHICLE IDENTIFICATION NUMBER (VIN) ............2-2 REGARDING SUPPLYING SERVICE PARTS ........2-3 REGARDING GENUINE PARTS AND FLUID ..........2-3...
  • Page 47 BAD BOY TRACTOR REGARDING WARRANTY REGARDING AFTER-SALES SERVICE CERTIFICATE VEHICLE IDENTIFICATION NUMBER (VIN) PRODUCTION SERIAL NUMBER ENGINE SERIAL NUMBER WARNING • Do not modify the machine. If it is damaged by unapproved m o d i f i c a t i o n a n d m i s u s e...
  • Page 48 • In case of engine failure, engine serial number • Working conditions (What kind of job and how fast) The BAD BOY genuine parts and flu- • Run hour of machine id are passed severe durability and performance test. Please use BAD •...
  • Page 49 MEMO...
  • Page 50 3. SPECIFICATIONS MAJOR SPECIFICATIONS ..............3-2 DRIVING SPEED ..................3-4...
  • Page 51 BAD BOY TRACTOR MAJOR SPECIFICATIONS Specification BBT 4035CH PTO Power 22 (29.5) PS (kW) Model Vertical, water cooled 4-cycle, diesel engine Type A1700N4-BUTC_4 No. of cylinders Bore x Stroke 3.46 × 3.70 (88 × 94) in.(mm) Displacement 1,715 Engine Horsepower...
  • Page 52 SPECIFICATIONS Specification BBT 4035CH Wheel base in. (mm) 65.7 (1,670) Ground clearance in. (mm) 13.19 (335) Dimensions Front wheel in. (mm) 47.1 (1,197) Tread Rear wheel in. (mm) 44.5 (1,130) Weight 1,611 Front wheel 7-16 6PR Tire (standard) Rear wheel 11.2-24 8PR Driving sys- Steering system...
  • Page 53 BAD BOY TRACTOR DRIVING SPEED ※ The tractor's speed is changed by the condition of the tires and road surface. ※ To ensure safety, drive at a proper speed. mph (km/h) Engine speed: 2,600rpm, Tire rolling radius: Rear 11.2-24 (515mm)
  • Page 54 4. OPERATION DESCRIPTION EXTERIOR VIEW ..........4-3 FUEL GAUGE............4-14 TACHOMETER ............4-15 SWITCHES AND LEVERS ........4-5 HOUR METER ............4-15 COOLANT TEMPERATURE GAUGE ....4-15 MAIN KEY SWITCH ..........4-6 DPF INDICATOR ............ 4-16 HAZARD SWITCH ........... 4-6 TURN SIGNAL/LAMP SWITCH ......4-7 CONTROLS 1(PEDALS) ........4-17 CRUISE CONTROL SWITCH .........
  • Page 55 4. OPERATION DESCRIPTION OTHERS ...............4-23 WORK LAMP SWITCH .......... 4-23 WIPER SWITCH ............ 4-23 STEREO ..............4-24 CLIMATE CONTROL ..........4-25 SEAT BELT ............. 4-26 SEAT ADJUSTMENT ..........4-26 BRAKE LAMP ............4-27...

  • Page 56: Exterior View

    OPERATION DESCRIPTION EXTERIOR VIEW (1) Air Cleaner (2) Condenser (3) Compressor (4) Fuel Filter (5) Engine Oil Filter (6) Oil Cooler (1) Work Lamp (F) (4) Hood (6) Front Tire (2) Roof (5) Rear Tire (7) Step (3) Side Mirror...
  • Page 57 BAD BOY TRACTOR (8) Rear Window (10) Center Link (12) Work Lamp (9) Rear Combination Lamp (11) Lift Link (13) Lower Link...

  • Page 58: Switches And Levers

    OPERATION DESCRIPTION SWITCHES AND LEVERS (1) Steering Wheel (Handle) (2) Cruise Control Switch (3) Hazard Switch (4) Turn Signal Lamp Switch (5) Instrument Cluster (6) PT0 ON/OFF Switch (7) Main Key Switch (8) PTO Operation Switch (9) Hand Throttle Lever (10) Parking Brake Lever (11) Steering Wheel Tilt Lever (12) Brake Pedal...

  • Page 59: Main Key Switch

    BAD BOY TRACTOR MAIN KEY SWITCH HAZARD SWITCH CAUTION To start the engine, put the  shuttle shift lever to the "Neu- tral" position to release the safety start system. CAUTION When the tractor is not in use,  take out the key and keep it in a safe place.

  • Page 60: Turn Signal/Lamp Switch

    OPERATION DESCRIPTION TURN SIGNAL/LAMP SWITCH CAUTION Prolonged operation can con-  sume electricity excessively. Therefore, use it only in emer- gency. Use it only when nec- essary as it can discharge the battery and obstruct other drivers' view. (1) Lamp Switch (2) Turn Signal Lamp Switch (3) Horn Button Turning the lamp switch clockwise to the first notch turns on the tail lamps...

  • Page 61: Cruise Control Switch

    BAD BOY TRACTOR CRUISE CONTROL SWITCH 1. When the machine has reached CAUTION the desired speed, press cruise When stopping the machine control switch to “ON”. Release  cruise control keep machine the HST pedal and the machine stop status.

  • Page 62: Dpf Regeneration Switch

    OPERATION DESCRIPTION HAND THROTTLE DPF REGENERATION SWITCH Holding the button down for more than 3 seconds initiates regenera- tion; the lamp turns off in 30 minutes when automatic regeneration is com- plete. (1) DPF Regeneration Switch (1) Hand Throttle Lever : Faster Engine RPM (A) : Slower Engine RPM (B) The DPF (diesel particulate filter) col-...

  • Page 63: Steering Column Tilt Lever

    BAD BOY TRACTOR STEERING COLUMN TILT LEVER PARKING BRAKE LEVER (1) Steering Column Tilt Lever (1) Parking Brake Lever Confirm that the steering wheel is After pressing the brake pedal, lower firmly fixed. the brake lever to lock the brake.

  • Page 64: Instrument Panel

    OPERATION DESCRIPTION INSTRUMENT PANEL (1) Hour Meter (5) Fuel Warning Lamp (9) Tachometer (13) Engine Oil Pressure Lamp (2) Turn Signal Indicator (6) Fuel Gauge (10) PTO Indicator (14) PTO Rotating Position (3) High Beam Indicator (7) Preheat Indicator (11) DPF Indicator (15) Coolant Temperature Gauge (4) Neutral (8) Charge Warning Lamp...

  • Page 65: Pto Indicator

    BAD BOY TRACTOR PTO INDICATOR LEFT/RIGHT TURN SIGNAL HIGH BEAM INDICATOR INDICATOR 1 1 1 1 1 1 (1) PTO Indicator (1) Left Turn Signal Indicator (1) High Beam Indicator (2) Right Turn Signal Indicator This comes on while the PTO shaft is This indicates the condition when op- It indicates the high beam.

  • Page 66: Parking Brake & Brake Indicator

    OPERATION DESCRIPTION BATTERY CHARGE WARNING PARKING BRAKE & BRAKE IN- ENGINE OIL PRESSURE LAMP DICATOR WARNING LAMP 1 1 1 1 1 1 1 1 1 (1) Parking Brake (Brake) Indicator (1) Engine Oil Pressure Warning Lamp (1) Battery Charge Warning Lamp This comes on when the parking Lamp will come on when the ignition The battery charge warning lamp is...

  • Page 67: Preheat Indicator

    BAD BOY TRACTOR PREHEAT INDICATOR FUEL GAUGE NOTE The length of time the thermo-  stat stays on will depend on the temperature of the engine coolant. * Coolant temp : 32°F ~ 60°F 10 sec 1 1 1 32°F ~ 5°F 20 sec...

  • Page 68: Tachometer

    OPERATION DESCRIPTION COOLANT TEMPERATURE TACHOMETER HOUR METER GAUGE (1) Tachometer (1) Engine Hour Meter (1) Coolant Temperature Gauge The tachometer indicates the engine It indicates the tractor ’s running This coolant temperature gauge indi- rpm. hours. By multiplying the digit in the cates the engine coolant temperature far right position by 6, you will get the after the ignition switch is turned to...

  • Page 69: Dpf Indicator

    BAD BOY TRACTOR DPF INDICATOR of the sensor. Also, if it blinks at an NOTE interval of 2 seconds, it means that Actions for DPF lamp illumination the DPF cleaning schedule is over- due. 1. EMERGENCY: Lamp illuminat- ed during driving - Stop the ve-...

  • Page 70: Controls 1(Pedals)

    OPERATION DESCRIPTION CONTROLS 1(PEDALS) F-R HST PEDAL BRAKE PEDALS WARNING For safety, do not shift quickly  from “forward” to “reverse”or from “reverse” to “forward”. Engage Brake pedals when stopping the machine for ma- chine to stop quickly. (1) Brake Pedal (1) HST Pedal Forward (2) HST Pedal Reverse It is used for shifting between “forward”...

  • Page 71: Controls 2

    BAD BOY TRACTOR CONTROLS 2 LEVER OPERATION (1) Joy-Stick Lever (2) Range Shift Lever (3) PTO ON/OFF Switch (4) PTO Operation Switch (5) Parking Brake (6) Position control lever ※ Refer to the relevant content for further de- tailed information...

  • Page 72: Lever(Lh/Rh)

    OPERATION DESCRIPTION LEVER(LH/RH) RANGE SHIFT LEVER POSITION CONTROL LEVER (1) Range Shift Lever (1) position control lever The range gear is shifted in four lev- It is used to keep the implement con- els (A-B-N-C). (1) MFWD Lever stantly at a certain position. A stop- (2) Range Shift Lever When shifting the range gear, stop per is used to fix the position control...

  • Page 73: Pto Shift Lever

    BAD BOY TRACTOR PTO SHIFT LEVER CAUTION • Observe the PTO speed desig- nated on the implement. Oth- erwise, the implement may be damaged and cause an acci- dent. WARNING • To avoid personal injury, Con- firm that no one or a foot is...

  • Page 74: Pto Operation Switch

    OPERATION DESCRIPTION PTO OPERATION SWITCH / PTO ON/OFF SWITCH ► PTO ON/OFF SWITCH ► PTO OPERATION SWITCH Operation for 'automatic' and 'man-  ual' positions of the PTO selection The PTO shaft is stopped. switch is as follows. Auto  ...

  • Page 75: Differential Lock Pedal

    BAD BOY TRACTOR DIFFERENTIAL LOCK PEDAL FLOW CONTROL VALVE (1) Differential Lock Pedal (1) Flow Control Valve WARNING (A) Release (B) Engage Be sure to release the differen-  The differential lock pedal is to keep tial lock before making a turn.

  • Page 76: Mfwd Lever

    OPERATION DESCRIPTION OTHERS MFWD LEVER WIPER SWITCH WORK LAMP SWITCH A42O426A (1) MFWD Lever (1) Work Lamp Switch (FR) (1) Wiper Switch (2) Work Lamp Switch (RR) (2) Wiper Switch(Washer) The front and rear working lights are < ON SWITCH > It is used to shift between 2-wheel "ON"...

  • Page 77: Stereo

    BAD BOY TRACTOR STEREO CAUTION • Do not use the wiper when the washer fluid reservoir is empty, otherwise you will damage the wiper pump. • Do not use the wiper if there is any danger that the fluid will freeze on the wind-shield.

  • Page 78: Climate Control

    OPERATION DESCRIPTION CLIMATE CONTROL ▶ COOLING FUNCTION When the cooling function is on, the air compressor is worked, then re- heated according to the temperature setting. ▶ AIR FLOW RATE Adjust the air flow rate. The higher the rate, the more effective the heat- ing or cooling will be.

  • Page 79: Seat Belt

    BAD BOY TRACTOR SEAT BELT SEAT ADJUSTMENT ▶BACK CUSHION ANGLE AD- JUSTMENT Lift the handle and let the back cush- ion spring forward, or lean backward into the cushion. Release the handle at desired position. ▶WEIGHT ADJUSTMENT With seat in mid-position, extend the...

  • Page 80: Brake Lamp

    OPERATION DESCRIPTION BRAKE LAMP (1) Brake Lamp It is turned on when the Brake pedal is depressed.
  • Page 81 MEMO...
  • Page 82 5. OPERATION DAILY INSPECTION BEFORE STARTING ..5-2 ATTACHMENT OF IMPLEMENT ......5-18 PRE-OPERATION CHECK ........5-2 ATTACHMENT POSITION ........5-18 CENTER LINK ADJUSTMENT ......5-19 PRE-OPERATION ........... 5-2 ATTACHING IMPLEMENT ........5-19 BEFORE STARTING THE ENGINE ....... 5-2 ADJUSTMENT OF CHECK BAR ......5-21 RUNNING-IN PERIOD ..........

  • Page 83: Daily Inspection Before Starting

    NOTE the indicated points with grease • Make sure to add the corre- below if necessary. sponding grade oil for the Bonnet latch  season. Use only genuine oil Seat sliding rail  specified by BAD BOY.

  • Page 84: Running-In Period

    OPERATION STARTING ENGINE RUNNING-IN PERIOD HOW TO START Change the transmission/hy- IMPORTANT  draulic oil and oil filter element • A l w a y s k e e p w h e e l b o l t s Change the engine oil and filter ...
  • Page 85 BAD BOY TRACTOR (1) PTO Operation Switch (1) Position control lever (1) Hand throttle lever Max. Min. 2. Confirm that the PTO Operation 3. Check the position of the imple- 4. Place the hand throttle lever to the Switch is set in the OFF position.
  • Page 86 OPERATION IMPORTANT • Do not operate the start mo- tor more than 20 seconds at a time. If the start motor won't start, wait until the motor is cooled down at least for 2 min- utes and then try again. (1) Main Key Switch (A) OFF (B) ON...

  • Page 87: Cold Start

    BAD BOY TRACTOR STOPPING ENGINE TRACTOR OPERATION COLD START WHEN ATTACHING WEIGHT Make sure to reduce the engine rpm CAUTION with the hand throttle lever in the • In case of the tractor equipped Low speed position before stopping with the cold start system, do the engine.

  • Page 88: Reduce Speed When Towing Load

    OPERATION HOW TO DRIVE REDUCE SPEED WHEN TOWING LOAD Observe the guideline for towing speed and capacity as below. 1. If the trailed weight is the same or lighter than the tractor, maintain the maximum speed of 16mph (26 km/h.) 2.
  • Page 89 BAD BOY TRACTOR 1. A d j u s t t h e s e a t p r o p e r l y a n d CAUTION fasten the seat belt. Adjust the If the tractor is out of control, it...
  • Page 90 OPERATION (1) Position control lever (1) Hand throttle lever (1) Parking Brake Lever Max. Min. 3. Lift the implement. 4. Control the hand throttle lever. In- 5. After pressing the brake pedal, crease the engine rpm from low to lower the brake lever to lock the high speed gradually.
  • Page 91 BAD BOY TRACTOR CAUTION CAUTION • • The range shift lever should Don’t put a foot on the clutch be operated while the vehicle pedal unnecessarily during is stationary. If not, there is a driving. Otherwise, the clutch risk of machinery damage.

  • Page 92: Stopping

    OPERATION STOPPING 1. Stop the tractor with the brake IMPORTANT CAUTION pedal and clutch pedal. • • When leaving the tractor, put The tractor needs to be sta- 2. Put the main shift lever to the neu- the shuttle lever into the neu- tionary before making a shift.

  • Page 93: Parking

    BAD BOY TRACTOR PARKING CAUTION • The brake disc can be rapid- ly worn if you drive with the parking brake applied. To park the vehicle, apply the parking brake and then place prop un- der the rear wheels. (1) Parking Brake Lever 1.

  • Page 94: Differential Lock

    OPERATION DIFFERENTIAL LOCK CAUTION • Do not drive the tractor at high speed or make a turn with the differential lock engaged. IMPORTANT • To prevent the power train from damage, do not press the differential lock pedal when one wheel is spinning fast and the other wheel is stopped.

  • Page 95: Position Control Lever

    BAD BOY TRACTOR POSITION CONTROL LEVER CAUTION • To avoid a personal injury, use the position control lever when attaching/detaching the imple- ment. (1) Position Control Lever (A) Lowering (B) Lifting 1. This position control lever can be used to lower and lift an imple- ment freely.

  • Page 96: Dpf Regeneration

    OPERATION DPF REGENERATION 1. Engine Max Rpm 3. DPF regeneration completed after 30 minutes. Keep above 3000 rpm with Accel Lever. However, the following con- When the DPF regeneration is ditions must be satisfied. completed, the regeneration lamp is turned off on the instrument ...
  • Page 97 BAD BOY TRACTOR DPF REGENERATION INDICATION Items Lamp Indication Description If the DPF has more than a certain amount of soot, it informs DPF regeneration Light on the driver that it is time to regenerate. time reached [Buzzer] Buzzer sounds 3 times every minute.
  • Page 98 OPERATION ERROR DISPLAY DURING DPF REGENERATION Items Lamp Indication Description Actives when the cooling water temperature exceeds 105 de- grees during DPF regeneration. You can not retry regeneration Engine overheating Blinking within 10 minutes. [Buzzer] Repeat 1Sec Sound On→0.5 Sec Sound Off, and if it goes below 100 degrees, Buzzer is turned off.

  • Page 99: Attachment Of Implement

    BAD BOY TRACTOR ATTACHMENT OF IMPLEMENT ATTACHMENT POSITION CAUTION Select an implement to match the tractor horse power; The tractor horse power should correspond with the size of an implement. If the power level of tractor is exceeded, the imple- ment may be damaged.

  • Page 100: Center Link Adjustment

    OPERATION CENTER LINK ADJUSTMENT ATTACHING IMPLEMENT C: If the center link is attached to the top position, the draft system will not be activated. Therefore, it is good for the implement such as a drilling machine or equivalent which does not require any trac- tion force.
  • Page 101 BAD BOY TRACTOR WARNING CAUTION • • To prevent the rocker shaft Always check if there’s no in- from unexpected movement, terference with the implement, turn "OFF" the traction (draft) quick-coupler of the imple- control before attaching the ment, and other attachments implement to the hitch.

  • Page 102: Adjustment Of Check Bar

    OPERATION ADJUSTMENT OF CHECK BAR ADJUSTMENT OF VERTICAL HEIGHT IMPORTANT • Do not extend the center link excessively out of the lim- it. The center link's body or thread can be damaged. (1) Check bar (1) Rectangular steel plate 1. For implements such as a plow 1.

  • Page 103: Positioning Of Draw Bar

    BAD BOY TRACTOR POSITIONING OF DRAW BAR INSTALLATION OF PTO DRIVEN IMPLEMENT 3. When towing a heavy load, tow it 1. Attach the implement to the trac- with shortest draw bar position. tor. 2. Lift the implement off the ground.

  • Page 104: Tires, Wheels And Ballast

    OPERATION TIRES, WHEELS AND BALLAST TIRE TYPE PROPER INFLATION PRESSURE 9. The PTO shaft should not be inter- fered by any surrounding parts. Inflation Tire size pressure CAUTION • If someone is entangled in the Front 7-16 rotating part, it can cause a fa- wheel With ro- tal injury.

  • Page 105: Wheel And Axle

    BAD BOY TRACTOR WHEEL AND AXLE FRONT WHEEL ASSEMBLY REAR WHEEL ASSEMBLY If the wheel or axle is loosened, tighten to the specified torque. Front Front Remarks Remarks 1. Drive the tractor about 110 yd. wheel wheel (100 m) and tighten it to the 11.2-24...
  • Page 106 6. MAINTENANCE MAINTENANCE SCHEDULE CHART....6-2 CHECKING AND ADJUSTING BRAKE ....6-12 CLEANING FUEL FILTER SEPARATOR ..... 6-13 FLUIDS ..............6-4 CHECKING EXHAUST GAS ......... 6-14 CHECKING FUSE AND FUSIBLE LINK ....6-14 FLUIDS AND CAPACITY ......... 6-4 CHECKING AND ADJUSTING TOE-IN ....6-15 ROUTINE MAINTENANCE ........6-5 CH ECKING AND ADJUSTING FAN BELT .....

  • Page 107: Maintenance Schedule Chart

    BAD BOY TRACTOR MAINTENANCE SCHEDULE CHART Meanings of symbols= : Replace : Check : Adjust ⊙ : Clean ▲     RUNNING HOURS 700 1YR 2YR CHECK ITEMS 1. Engine oil ⊙ ▲ ▲ 2. Engine oil filter ⊙ ▲...
  • Page 108 MAINTENANCE RUNNING HOURS 700 1YR 2YR CHECK ITEMS ● ● ● ● ● ● ● 16. Hydraulic oil hose ▲ ● ● ● ● ● ● ● 17. Fuel hose ▲ 18. Electric cables ● ● ● ● ● ● ●...

  • Page 109: Fluids

    BAD BOY TRACTOR FLUIDS FLUIDS AND CAPACITY Fluid Capacity ( ℓ ) Specification Remarks Fuel Diesel fuel (KS2) For summer: S, For winter: W Engine oil 4035H / 4035CH SAE 15W-40 CJ grade or higher Grease As needed KSM2130 NO.2 Multi purpose type Radiator : 5.0 ℓ...

  • Page 110: Routine Maintenance

    MAINTENANCE ROUTINE MAINTENANCE OPENING HOOD CHECKING AND REPLACING ENGINE OIL CHECKING REPLACING (1) Opening lever (1) Oil dipstick (2) Oil inlet (1) Drain plug 1. The hood can be unlocked by pull- Pull out the oil dipstick, clean it, and To drain oil, remove the drain plug on ing the opening lever.

  • Page 111: Checking And Changing Transmission

    BAD BOY TRACTOR CHECKING AND CHANGING TRANSMISSION FLUID CHECKING CHANGING Drain transmission fluid by removing the drain plug from the transmission or rear axle case. Change transmis- sion fluid periodically with proper one according to the temperature and op- erating condition.

  • Page 112: Oil

    MAINTENANCE CHECKING AND CHANGING FRONT AXLE OIL REPLACING ENGINE OIL FILTER CHECKING CHANGING (1) Oil dipstick (1) Drain plug (1) Oil filter cartridge (A) Upper limit (B) Lower limit (C) Specified level Unscrew the oil filler plugs on the left To drain the used oil, remove the 1.

  • Page 113: Replacing Transmission Oil Filter

    BAD BOY TRACTOR REPLACING TRANSMISSION OIL FILTER 4. Check the engine oil level again 1. After draining transmission oil, re- with the oil dipstick after the hy- move the oil filter cartridge by turn- draulic pilot lamp is turned off. If ing it counterclockwise.

  • Page 114: Checking And Changing Coolant

    MAINTENANCE CHECKING AND CHANGING COOLANT CHECKING AND ADDING FUEL CHECKING REPLACEMENT PROCEDURE 1. To drain coolant, open the radiator cap and drain plug and drain cool- ant completely from the radiator. 2. Flush the radiator until clean water is drained. 3.

  • Page 115: Checking Battery

    • When replacing the battery, use the BAD BOY genuine bat- DANGER tery. • Do not expose the battery to flames or sparks.

  • Page 116: Checking Electric Wiring

    MAINTENANCE CHECKING ELECTRIC WIRING GREASING CHECKING AND ADJUSTING STEERING WHEEL Open the hood and check if any ca- ble is in contact with other parts, or if any insulation is peeled off or dam- aged, or if any contact is loose. Dam- aged cables must be repaired by an authorized dealer.

  • Page 117: Checking And Adjusting Brake

    BAD BOY TRACTOR CHECKING AND ADJUSTING CLEANING FUEL FILTER SEPARATOR BRAKE If moisture is found in the filter head(2), remove the foreign matter as follows. (1) Turn off the starter to prevent air from entering the fuel system. 1 1 1 (2) Prepare a container to receive the water separator.

  • Page 118: Checking Exhaust Gas

    MAINTENANCE CHECKING EXHAUST GAS CHECKING FUSE AND FUSIBLE LINK Exhaust gas may be a little black at the time of starting the engine, but normally it is colorless. Black: Incomplete combustion due to  too much fuel intake White: Burning of engine oil ...

  • Page 119: Checking And Adjusting Toe-In

    BAD BOY TRACTOR CHECKING AND ADJUSTING CHECKING AND ADJUSTING TOE-IN FAN BELT Tighten the nuts when the toe-in is 0.2 - 0.3 in. (4 - 8 mm). Be sure of both lengths of the left and right tie rod ends are the same.
  • Page 120 MAINTENANCE CAUTION • Carry out inspection or mainte- nance after the engine is fully cooled down. If this instruction is ignored, you may get burnt.
  • Page 121 MEMO...
  • Page 122 7. TROUBLESHOOTING TROUBLESHOOTING - ENGINE ............7-2 TROUBLESHOOTING - CLUTCH AND BRAKE ........7-5 TROUBLESHOOTING - HYDRAULIC SYSTEM ........7-6 TROUBLESHOOTING - ELECTRICAL SYSTEM ........7-7...
  • Page 123 BAD BOY TRACTOR TROUBLESHOOTING - ENGINE Symptom Inspection item Action Depress the clutch pedal fully and turn the igni-  Is the clutch depressed?  tion switch to the "START" position. Is the battery discharged? Charge the battery.  ...
  • Page 124 TROUBLESHOOTING Symptom Inspection item Action Is the coolant level low? Refill the coolant.   Is the fan belt loosened or damaged? Adjust the belt tension or replace it.   4. The engine is over- Is the radiator fin clogged? Clean it.
  • Page 125 BAD BOY TRACTOR Symptom Inspection item Action 6. The coolant warning lamp is turned “ON” Is the coolant level in the reservoir tank low? Refill the coolant.   during operation. Is the engine oil level low? Refill the engine oil up to required level.
  • Page 126 TROUBLESHOOTING TROUBLESHOOTING - CLUTCH AND BRAKE Symptom Inspection item Action 1. The clutch slips or does not be dis- Is the free play of clutch pedal proper? Adjust the free play of the pedals.   engaged. 2. The brake does not work or works Is the free play of the brake pedals proper? Adjust the free play of the pedals.
  • Page 127 BAD BOY TRACTOR TROUBLESHOOTING - HYDRAULIC SYSTEM Symptom Inspection item Action Is the hydraulic flow control dial in the close  Adjust the hydraulic flow control dial.  position? Is the transmission oil level low? Refill the transmission oil. ...
  • Page 128 TROUBLESHOOTING TROUBLESHOOTING - ELECTRIC SYSTEM Symptom Inspection item Action Is the bulb blown? Replace the bulb.   Is the fuse blown? Replace the fuse.   1. The headlamp does not turn “ON”. Is the cable connector separated from the socket? Inspect it.
  • Page 129 MEMO...
  • Page 130 8. STORAGE AND DISPOSAL TRACTOR STORAGE ................8-2 DAILY STORAGE ......................8-2 LONG-TERM STORAGE .....................8-3 USING TRACTOR AFTER LONG-TERM STORAGE ..........8-6 USE AND DISPOSAL ....................8-7...

  • Page 131: Tractor Storage

    BAD BOY TRACTOR TRACTOR STORAGE DAILY STORAGE 1. Store the tractor after cleaning it. DANGER Especially, clean it thoroughly af- • When covering the tractor, ter harrowing or working in a wet Don’t forget to dry off and grease the make sure that the engine or fi eld.

  • Page 132: Long-Term Storage

    STORAGE AND DISPOSAL LONG-TERM STORAGE In particular, we recommend that the electrical cables and the rubber hos- es, such as fuel hose, steering wheel Maintenance Remove hoses and radiator hoses, be re- Best Annually & placed every two years. condition When the tractor will not be used for a long time, store it in the following manner.
  • Page 133 BAD BOY TRACTOR tion that will be the cause of rust easy to be rust such as bare metal formation. And lock the fuel cock surface. to “C”. (Closed) 11. Inflate the tires to a pressure a 5. Disconnect the battery completely little higher than usual.
  • Page 134 STORAGE AND DISPOSAL IMPORTANT WARNING CAUTION • • • When cleaning the tractor, be To avoid a personal injury, Carry out checking and main- • sure to stop the engine. Allow tenance for each part every Never clean the tractor body sufficient time for the engine year.

  • Page 135: Using Tractor After Long-Term Storage

    BAD BOY TRACTOR USING TRACTOR AFTER LONG-TERM STORAGE Keep the following instructions when 10. Get onto the tractor and start the WARNING using the tractor after its long-term engine. • When operating the tractor in storage. 11. Check if the instrument pan- an enclosed area, ventilate the 1.

  • Page 136: Use And Disposal

    STORAGE AND DISPOSAL USE AND DISPOSAL It is recommended to keep the following to protect the environment: 1. Overload on the machine shortens the product life and increases the harmful exhaust gas which causes air pollution due to the incomplete combustion.
  • Page 137 MEMO...

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