Page 1 PREFACE This operator’s manual contains handling tips and precautions for safe operation of your BAD BOY 1022H tractor. Read it carefully before you operate your tractor and make sure that you have a full understanding of this manual. This will ensure correct operation and to keep the tractor optimum condition.
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Page 3 TABLE OF CONTENTS  FOR SAFE OPERATION ............ REGARDING WARRANTY SUPPORT .........  SPECIFICATION ..............SECTION  DESCRIPTION OF OPERATING SYSTEM ...... CONTROLS AND COMPONENTS ........ PERIODIC CHECKS AND MAINTENANCE ...... DIAGNOSIS AND TROUBLE SHOOTINGS .........
Page 4 SAFETY AND VEHICLE DAMAGE WARNING The instructions given with the following marks are very important for your safety. Failure to observe the instruction given with this mark may result in death or injury. DANGER Failure to observe the instruction given with this mark may expose you to the risk of death or injury.
Page 5 SYMBOL MARKS OF CONTROLLER This manual includes symbol marks of the controller to simplify operations for maneuverability and mainte- nance. These meanings are as below, so carefully read it for a proper function. Left side indicator Preheat High Beam Right side indicator Battery Engine oil pressure BB1022H.indb 5...
Page 6 "USE AND DISPOSAL" POLICY CONCERNED WITH ENVIRONMENT PRESERVATION We try our best to preserve the environment and are always concerned about our environmental impact at each step of planning, development, production, distribution, use and disposal of products, and for our over- all operations through an “environmentally friendly”...
Page 7: Table Of Contents
1. FOR SAFE OPERATION SAFETY PRECAUTIONS ...............1-2 BEFORE USING THE MACHINE ................1-2 BEFORE WORKING ....................1-11 WHILE WORKING .....................1-16 AFTER USING THE MACHINE ................1-17 PRECAUTION FOR PROLONGED STORAGE ............1-21 OTHER........................1-23 DECAL MOUNTING LOCATION ............1-31 CAUTIONS FOR DECAL MAINTENANCE ..............1-34 BB1022H.indb 1 BB1022H.indb 1 2021-06-28 오후...
Page 8: Safety Precautions
BRANSON TRACTOR SAFETY PRECAUTIONS BEFORE USING THE MA- CHINE If the instructions in this chapter are ignored, it may cause a machine fail- ure, a fatal accident with injury or death. Ventilating For further detailed information, refer to each chapter. NOTE •...
Page 9 FOR YOUR SAFETY WARNING Clean and arranged place; • D o n o t m e s s t h e p l a c e b y dust, mud, oil, or parts If this instruction is ignored, an unexpected accident may occur. WARNING WARNING Carry out maintenance in a well-...
Page 10 BRANSON TRACTOR WARNING WARNING WARNING Do not drive if you are; Wear properly for the job; Use only recommended imple- ments; • • Unable to concentrate be- H a i r b a n d , l o o s e c l o t h i n g •...
Page 11 FOR YOUR SAFETY WARNING WARNING WARNING Start the machine slowly after Pay attention to the shoulder of Interlock the brake pedals (left reminding bystander; the road; and right) when driving on a • • Start the engine after remind- When moving along the un- road;...
Page 12 BRANSON TRACTOR WARNING WARNING WARNING Avoid rapid starting, braking, Observe traffic regulations and O b s e r v e t r a f f i c r e g u l a t i o n s turning, and excessive speed; drive safely;...
Page 13 FOR YOUR SAFETY 100m or more WARNING WARNING WARNING Put machine shut down sign if the Only driver should be aboard Do not allow anyone near while machine is stopped on the road; the tractor while in operation; operating the tractor or imple- •...
Page 14 BRANSON TRACTOR Read manual before drive WARNING WARNING WARNING Precautions for children; Properly train anyone operating; Use Pesticides safely; • • • Fully warn the children and Explain the handling tips in Careless use of agricultur- keep them away from the trac- detail and make sure the driv- al chemicals such as disinfec- tor at all times.
Page 15 FOR YOUR SAFETY WARNING Observe all relevant regulations for disposal; • Be sure to observe all relevant regulations when you dispose of the engine oil, transmission oil, fuel, coolant, filters and battery. • Never dispose the used oil di- rectly to the river or drainage, follow legal procedures.
Page 16 BRANSON TRACTOR Loading (backward) Sufficient Fuel is Strength, leaking! length and Loading width...! (forward) 3 1 : WARNING WARNING WARNING Inspect for fuel leaking; Consider the strength, length Move the tractor backward when and width of loading ramps be- • Check the fuel lines and hos- loading, and forward when un- fore using;...
Page 17: Before Working
FOR YOUR SAFETY BEFORE WORKING WARNING WARNING CAUTION Be careful when driving on the Do not shift gears on slopes or Stop the engine before mainte- loading ramps; on the loading ramps; nance; • • • Be careful when driving on the When driving on slopes or Stop the engine before mainte- loading ramps.
Page 18 BRANSON TRACTOR DANGER DANGER DANGER Stop and cool down the engine No fire or spark near to the bat- Remove dirt and debris from before fueling or lubricating; tery; muffler and engine before oper- • • Do not fill the fuel while the No fire or spark near to the ating;...
Page 19 FOR YOUR SAFETY Use a cor- Do not inflate the rect tool tire bead max air pressure WARNING CAUTION CAUTION Check electrical component and Do not over inflate tires; Use correct tools; • • wire harness; When filling tires with air, do Use proper tools to carry out •...
Page 20 BRANSON TRACTOR Oops! CAUTION CAUTION WARNING Secure hood and side covers Observe correct procedures It is necessary to inspect the before operating tractor; when installing or removing the brake and steering wheel; • • After detaching the covers battery; Check if the brakes work prop- •...
Page 21 FOR YOUR SAFETY Good Main- tenance! WARNING DANGER WARNING Lock tilt lever and telescopic Avoid contact with the battery Be sure to check before and af- knob when adjusting steering solution; ter using machine; • • wheel; Be careful that your body or Be sure to check the machine •...
Page 22: While Working
BRANSON TRACTOR WHILE WORKING WARNING WARNING WARNING Use the loading ramps when Properly ventilate when working Pay attention and keep hands crossing a ditch or a dike; in a green house; on the steering wheel while driv- • • Be sure to use the loading Ventilate the green house to ing;...
Page 23: After Using The Machine
FOR YOUR SAFETY AFTER USING THE MACHINE WARNING WARNING WARNING Do not allow anyone near while Stop the engine when removing Perform the maintenance on a grass, etc. from blades of the level and safe location; operating the tractor or imple- cultivator;...
Page 24 BRANSON TRACTOR It's HOT CAUTION CAUTION CAUTION Cover the PTO shaft when not in Carry out maintenance after the Stop and cool down the engine use; parts have cooled down; before fueling or lubricating; • • • When the PTO shaft is not in Carry out the maintenance Do not fill the fuel while the use, apply grease and keep it...
Page 25 FOR YOUR SAFETY CAUTION WARNING CAUTION Be careful of high oil pressure; Make sure that you are seated in Stop the engine before mainte- • Make sure that the hydrau- the driver’s seat with your seat nance; • belt fastened before starting en- Stop the engine before main- lic coupling or the hose is not gine;...
Page 26 BRANSON TRACTOR WARNING WARNING WARNING Put tractor rain cover on only af- Do not open the radiator cap Remove dirt and debris from ter tractor has cooled down; when the radiator is hot; muffler and engine before oper- • • Put tractor rain cover on only Never open the radiator cap ating;...
Page 27: Precaution For Prolonged Storage
FOR YOUR SAFETY PRECAUTION FOR PROLONGED STORAGE It's HOT CAUTION CAUTION CAUTION Be careful of hot muffler; After working, immediately re- Disengage the clutch when stor- • During operation and right af- pair if necessary; ing the tractor for a long time; •...
Page 28 BRANSON TRACTOR Remove from Be Careful connect + first tractor connect + later when connecting WARNING CAUTION WARNING Observe correct procedures Confirm that the implement is Disconnect the Battery and the key when storing the tractor for down on the ground when start- when installing or removing the a long period of time;...
Page 29: Other
FOR YOUR SAFETY OTHER WARNING Good Main- Do not adjust or repair following tenance! Don't modify! components. Consult your local BRANSON dealer for these re- pair; • Injection capacity and tim- ing of the engine fuel injection pump. • Correction and repair of hy- draulic system (safety valve, hydraulic pump, brake valve, PST cylinder, SCV valve).
Page 30 BRANSON TRACTOR Con- nect brake WARNING WARNING WARNING Pay attention when turning with Move wheels to widest setting Use caution sign when towing a implement; (width between left and right trailer; • • Depending on implements, the tires) when working slope or Link the brake of the trailer when towing;...
Page 31 FOR YOUR SAFETY WARNING WARNING WARNING Follow the instruction manual Balance a heavy implement with Pay attention to the balance be- when engaging an implement; weights; tween the front and rear side • • When engaging an implement When engaging a heavy imple- during the front-end-loader op- eration;...
Page 32 BRANSON TRACTOR WARNING WARNING WARNING Do not get under or put your D o n o t s u b s t i t u t e b a l a n c e Be careful of unexpected move- feet under the implement; weights with a person or any- ment when using the rotary til- •...
Page 33 FOR YOUR SAFETY WARNING DANGER WARNING Properly secure tractor during Interlock the brake pedals for Release the differential gear transport; both sides when loading or un- lock when making a turn; • • When transporting the tractor, loading the tractor; Make sure to release the dif- •...
Page 34 BRANSON TRACTOR Use drawbar WARNING WARNING WARNING Use the drawbar when towing; Pay attention to the shoulder of Be careful when driving on a • Make sure to use the drawbar the road; hill; • • When moving along the un- Be careful when driving on when towing.
Page 35 FOR YOUR SAFETY WARNING WARNING WARNING Turn off engine in a level area Remove spilled excess fuel after Be aware of the PTO RPM re- when leaving the tractor; closing the fuel cap; quirements for the implements; • • When leaving the tractor, park After filling the fuel tank, close If this instruction is ignored, the tractor on a level and safe...
Page 36 BRANSON TRACTOR WARNING CAUTION Only engage or disengage im- Engage the parking brake dur- plements on flat, level area: ing warming up the engine; • Engage or disengage the im- If this instruction is ignored, the plement on a flat and safe tractor may move and cause an place.
Page 37: Decal Mounting Location
FOR SAFE OPERATION DECAL MOUNTING LOCATION BB1022H.indb 31 BB1022H.indb 31 2021-06-28 오후 5:53:18 2021-06-28 오후 5:53:18...
Page 38 BAD BOY TRACTOR BB1022H.indb 32 BB1022H.indb 32 2021-06-28 오후 5:53:18 2021-06-28 오후 5:53:18...
Page 39 FOR SAFE OPERATION BB1022H.indb 33 BB1022H.indb 33 2021-06-28 오후 5:53:18 2021-06-28 오후 5:53:18...
Page 40: Cautions For Decal Maintenance
Make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local BAD BOY as well as the following instruction: dealer immediately to install a CAUTION new decal.
Page 41 2. REGARDING WARRANTY SUPPORT REGARDING WARRANTY CERTIFICATE ...........2-2 REGARDING AFTER-SALES SERVICE ..........2-2 VEHICLE IDENTIFICATION NUMBER (VIN) ............2-2 REGARDING SUPPLYING SERVICE PARTS ........2-3 REGARDING GENUINE PARTS AND FLUID ..........2-3 BB1022H.indb 1 BB1022H.indb 1 2021-06-28 오후 5:53:18 2021-06-28 오후 5:53:18...
Page 42 BAD BOY TRACTOR REGARDING WARRANTY REGARDING AFTER-SALES SERVICE CERTIFICATE VEHICLE IDENTIFICATION NUMBER (VIN) PRODUCTION SERIAL NUMBER ENGINE SERIAL NUMBER WARNING • Do not modify the machine. If it is damaged by unapproved modification and misuse against description of manual, it will not be covered under warranty.
Page 43 CALLING • Model and product serial number • In case of engine failure, engine serial number The BAD BOY genuine parts and flu- • Working conditions (What kind of id are passed severe durability and job and how fast) performance test. Please use BAD •...
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Page 45 3. SPECIFICATION MAJOR SPECIFICATIONS ..............3-2 BB1022H.indb 1 BB1022H.indb 1 2021-06-28 오후 5:53:19 2021-06-28 오후 5:53:19...
Page 46 BAD BOY TRACTOR MAJOR SPECIFICATIONS ITEMS 1022H 1. Drive system 4 Wheel Drive Overall length, with 3P in. (mm) 94.2 (2,394) Overall with in. (mm) 44.5 (1,130) Wheelbase in (mm) 53.1 (1,350) 2. Dimensions Height to top of ROPS in. (mm) 86.6 (2,200)
Page 47 SPECIFICATION ITEMS 1022H Engine Manufacturer Yanmar Engine Model 3TNM74F Engine Type Natural Aspiration Engine HP-Gross 16kw (21.5HP) Rated engine speed 3,200 3. Engine Number of cylinders Displacement-cu. in.(cc) 60.6 (993) Air Cleaner Single Dry Generator 12V 40A Fuel System Type...
Page 48 BAD BOY TRACTOR ITEMS 1022H Pump Type Single Gear Pump with Flow Divider Implement pump cap.gpm (L/Min) 4.17 (15.8) Steering pump cap.gpm (L/Min) 2.11 (8) Max Total flow gpm (L/Min) 6.97 (26.4) 5. Hydralic System Category, 3 Point Hitch 1 (N) Hitch Lift capacity lb.
Page 49 Rollover Protection Standard ROPS 9. ROPS & Weight Total Weight lb. (kg) 1,433 (650) ※ Specifications are subject to change without notice. Contact your local BAD BOY dealer for more information. BB1022H.indb 5 BB1022H.indb 5 2021-06-28 오후 5:53:19 2021-06-28 오후 5:53:19...
Page 50 MEMO BB1022H.indb 6 BB1022H.indb 6 2021-06-28 오후 5:53:19 2021-06-28 오후 5:53:19...
Page 51 4. OPERATION DESCRIPTION EXTERIOR VIEW ...............4-2 COOLANT TEMPERATURE WARNING LAMP .....4-12 ENGINE WARNING LAMP ..........4-12 CRUISE CONTROL LAMP ..........4-13 SWITCHES AND LEVERS ..........4-3 OPERATION THE CONTROLS ........4-14 MAIN SWITCH ...............4-4 HAZARD SWITCH ..............4-4 HAND THROTTLE LEVER ..........4-15 COMBINATION SWITCH .............4-5 BRAKE PEDEL ..............4-15 CRUISE CONTROL SWITCH ..........4-6 DRIVING SPEED CONTROL PEDAL ......4-16...
Page 52 4. OPERATION DESCRIPTION OPERATING THE 3 POINT LINKAGE (TPL) ....4-28 TOP LINK ADJUSTMENT ..........4-29 CHECK LINK ................4-29 LOWER LINK ................4-29 TOWING HITCH ..............4-30 SAFETY FRAME ROPS .............4-30 BB1022H.indb 2 BB1022H.indb 2 2021-06-28 오후 5:53:19 2021-06-28 오후 5:53:19...
Page 53: Exterior View
OPERATION DESCRIPTION EXTERIOR VIEW (1) Seat (7) Head Lamp (13) Towing Hitch (2) Turn Signal Lamp (8) HOOD (14) Lower Link (3) Sub-fender (9) Steering Wheel (15) PTO Shaft (4) Rear Tire (10) ROPS (16) PTO Safety Cover (5) Front Tire (11) Top Link (17) Brake Lamp (6) Muffler Pipe...
Page 54: Switches And Levers
BAD BOY TRACTOR SWITCHES AND LEVERS (1) Tachometer (4) Turn Signal Switch (7) PTO ON/OFF Switch (2) Cruise Control Switch (5) Light Switch (3) Key Switch (6) Hazard Switch BB1022H.indb 4 BB1022H.indb 4 2021-06-28 오후 5:53:19 2021-06-28 오후 5:53:19...
Page 55: Main Switch
OPERATION DESCRIPTION MAIN SWITCH HAZARD SWITCH “START” position  The engine can be started in this position. When releasing the key, the switch is returned to the “ON” position. “GLOW” position  The engine’s combustion chamber is preheated in this position. CAUTION To start the engine, put the ...
Page 56: Combination Switch
BAD BOY TRACTOR COMBINATION SWITCH (2) Turn signal lamp operation CAUTION The turn signal lamps can be op- Prolonged operation can con-  erated with the main switch in the sume electricity excessively. “ON” position. Therefore, use it only in emer- Left turn gency.
Page 57: Cruise Control Switch
OPERATION DESCRIPTION CRUISE CONTROL SWITCH CAUTION When stopping the machine  cruise control automatically diseagages. Make sure to connect the both  Brake pedals when use cruise control function. [Otherwise] There is a risk abrupt turning or overturning due to onesided Braking when the Brake pedal is (1) Cruise Control Switch depressed.
Page 58: Pto On/Off Switch
BAD BOY TRACTOR PTO ON/OFF SWITCH (1) PTO ON/OFF Switch PTO ON/OFF switch is situated on the right hand side on the instrument panel PTO operation indicator  and can be identified easily with its built ON - The PTO shaft is rotating.
Page 59: Instrument Cluster
OPERATION DESCRIPTION INSTRUMENT CLUSTER (1) Engine Oil Pressure Warning Lamp (6) Crusie Control Lamp (11) Fuel Gauge (2) Low Beam Lamp (7) Engine Warning Lamp (12) Fuel level Warning Lamp (3) Turn Signal Indicator (8) Parking Indicator (13) Hour Meter (4) Tachometer (9) Charge Warning Lamp (14) Coolant Temperature Warning Lamp...
Page 60: Hour Meter
4-10 BAD BOY TRACTOR HOUR METER FUEL GAUGE COOLANT TEMPERATURE WARNING LAMP It indicates the total time of use. The This indicates the amount of fuel while This indicates the temperature of cool- last digit indicates one tenth hours. the main switch is in the "ON" position.
Page 61: Pto Indicator
OPERATION DESCRIPTION 4-11 PTO INDICATOR TURN SIGNAL INDICATOR LOW BEAM INDICATOR 1 1 1 1 1 1 (1) PTO Indicator (1) Left Turn Signal Indicator (1) Low Beam Indicator (2) Right Turn Signal Indicator This comes on while the PTO shaft is This lamp is used to indicate the in- This comes on when the low beam is rotating.
Page 62: Parking Indicator
4-12 BAD BOY TRACTOR PARKING INDICATOR ENGINE OIL PRESSURE BATTERY CHARGE WARNING LAMP WARNING LAMP 1 1 1 1 1 1 1 1 1 (1) Parking Indicator (1) Engine Oil Pressure Warning Lamp (1) Battery Charge Warning Lamp This comes on when the parking brake is...
Page 63: Glow Indicator
OPERATION DESCRIPTION 4-13 GLOW INDICATOR COOLANT TEMPERATURE ENGINE WARNING LAMP WARNING LAMP 1 1 1 1 1 1 1 1 1 (1) Glow Indicator (1) Coolant Temperature Warning Lamp (1) Engine Warning Lamp If this lamp comes on, coolant is It comes on when the engine is mal- This comes on while the engine pre- overheated.
Page 64: Cruise Control Lamp
4-14 BAD BOY TRACTOR CRUISE CONTROL LAMP 1 1 1 (1) Cruise Control Lamp This lamp will turn on when cruise con- trol is engaged. BB1022H.indb 14 BB1022H.indb 14 2021-06-28 오후 5:53:21 2021-06-28 오후 5:53:21...
Page 65: Operation The Controls
OPERATION DESCRIPTION 4-15 OPERATION THE CONTROLS (1) Steering Wheel (6) Throttle Lever (11) Sub Shift Lever (2) Brake Pedal (7) Cruise Control Switch (12) Position Lever (3) Parking Brake Pedal (8) Joystick Lever (13) PTO Switch (4) P.T.O Shift Lever (9) Driving Speed Control Pedal (14) Fuel Tank Cap (5) Power Socket...
Page 66: Hand Throttle Lever
4-16 BAD BOY TRACTOR HAND THROTTLE LEVER BRAKE PEDEL NOTE Use the foot throttle pedal  during driving for travel, not the hand throttle lever. (1) Hand Throttle Lever (1) Brake pedel It is used to adjust the engine speed The brake pedal is located on the like the throttle pedal.
Page 67: Driving Speed Control Pedal
OPERATION DESCRIPTION 4-17 PARKING BRAKE PEDAL DRIVING SPEED CONTROL PEDAL WARNING When switching the driving direc-  tion (forward/backward) directly during driving, a shock due to in- ertia can lead to an injury. There- fore, switch the driving direction while the tractor is stopped. Switch the driving direction only ...
Page 68: Sub Shift Lever
4-18 BAD BOY TRACTOR SUB SHIFT LEVER The driving direction can be selected  NOTE between forward direction and reverse The brake discs can be worn direction using the shuttle shift lever  prematurely if driving the vehi- and range shift lever.
Page 69: Differential Lock Pedal
OPERATION DESCRIPTION 4-19 DIFFERENTIAL LOCK PEDAL <Examples of useful conditions of WARNING differential lock> Never use the differential lock  1. One wheel slips or tractor cannot when driving on a road. A colli- be driven forward when moving sion or rollover can occur. into/out of a field.
Page 70: Front Wheel Drive Lever (4Wd)
4-20 BAD BOY TRACTOR FRONT WHEEL DRIVE LEVER (4WD) < Examples of useful conditions NOTE of 4WD > Before operating the 4WD lever,  The 4WD can be used under the fol- make sure to stop the tractor. lowing conditions To avoid damage of transmis- ...
Page 71: Seat And Safety Belt
OPERATION DESCRIPTION 4-21 SEAT AND SAFETY BELT (1) Seat sliding WARNING The seat can be adjusted by mov- Make sure to wear your seat belt  ing it forwards and backwards to protect yourself from a possi- with the seat sliding lever on its ble rollover or crash acci-dent.
Page 72: Pto
4-22 BAD BOY TRACTOR Both of the rear and mid PTO are REAR PTO  provided for variable utility. They can The tractor has one speed PTO be engaged simultaneously or sepa- (540rpm). Use the PTO lever to rately at same time.
Page 73 OPERATION DESCRIPTION 4-23 4. If rear PTO is needed to engage, shift the PTO lever to correct po-si- tion. 5. Turn on the PTO switch. 6. Increase engine speed to de- Mid + Rear Mid + Rear sired speed. MID PTO SPEED Rear Rear 2.500 RPM...
Page 74: Pto Shaft Cap
4-24 BAD BOY TRACTOR PTO SHAFT CAP LOADER LEVER DANGER • If caught by the PTO shaft, a severe injury or even death can occur. • S t a y o u t o f t h e P TO s h a f t while it is rotating.
Page 75: Operating Tips For Power Steering Wheel
OPERATION DESCRIPTION 4-25 OPERATING TIPS FOR POWER STEERING WHEEL (1) Operate the power steering wheel (6) When repairing components, such NOTE only while the engine is running. You as a pipe, make sure that no foreign Do not operate the boom cylin- may feel the steering wheel heavier material enters the system.
Page 76: Implement Lift Control System
4-26 BAD BOY TRACTOR IMPLEMENT LIFT CONTROL HYDRAULIC LOWERING SPEED SYSTEM CONTROL KNOB WARNING When leaving the tractor, make  DOWN DOWN sure to lower the implement and stop the engine. Others may op- erate one of the controls, lead- ing to a dangerous situation.
Page 77: Controlling
OPERATION DESCRIPTION 4-27 CONTROLLING WARNING Set it to the Lock position under the following conditions to pre- vent falling of the implement : When driving on a public road  When replacing the rotavator  blade or removing straws and grass When servicing the implement ...
Page 78 4-28 BAD BOY TRACTOR <Cruise Control> IMPORTANT The cruise control function is provid- To avoid damage of mecha-  ed for comfortable and efficient oper- nism, do not depress both of ation. When the cruise control is en- the speed control pedals when gaged, the cruise control lamp on the cruise control is engaged.
Page 79: Operating The 3 Point Linkage (Tpl)
OPERATION DESCRIPTION 4-29 OPERATING THE 3 POINT LINKAGE (TPL) (1) Top Link (2) Check Link (3) Towing Hitch (4) Brake Lamp (5) Turn Signal Lamp (6) PTO Safety Cover (7) PTO Shaft (8) Lower Link ※ Refer to the relevant content for further de- tailed information BB1022H.indb 29 BB1022H.indb 29...
Page 80: Top Link Adjustment
4-30 BAD BOY TRACTOR TOP LINK ADJUSTMENT CHECK LINK LOWER LINK (1) Top Link Adjustment (1) Check Link (1) Lower Link (1) The angle of an implement can be The check link can be adjusted to re- An implement can be attached to this.
Page 81: Towing Hitch
OPERATION DESCRIPTION 4-31 TOWING HITCH WARNING Make sure to use the towing  hitch for towing to avoid roll- over. Never tow anything by connecting a rope to the top link bracket, axle or safety frame. When using a rotavator that ...
Page 82: Safety Frame Rops
4-32 BAD BOY TRACTOR SAFETY FRAME ROPS WARNING If a rollover accident occurs  without the safety frame, the frame cannot protect the driv- er, leading to a severe injury or even death. Never drive with the safety frame detached.
Page 83 5. OPERATION DAILY INSPECTION BEFORE STARTING ..5-3 PRECAUTIONS FOR HANDLING IMPLEMENT ..5-20 ROTAVATOR ............5-20 EFFECTIVE PLOWING PATTERN ....... 5-21 PRE-OPERATION CHECK ........5-3 TOWING INSTRUCTIONS........5-24 RUNNING-IN PERIOD .......... 5-10 STARTING / STOPPING THE ENGINE .....5-11 PTO SPECIFICATIONS & PRECAUTIONS ..5-24 ENGINE STARTING ..........
Page 84: Daily Inspection Before Starting
BAD BOY TRACTOR DAILY INSPECTION BEFORE PRE-OPERATION CHECK STARTING 1. Check the engine oil level. DANGER WARNING After wiping out the dipstick, insert • • Do not provide illumination Perform the maintenance on a it fully and then withdraw it. Oil...
Page 85 OPERATION 2. Check around the tractor. CAUTION • Deformation, damage or stains. • Stop the engine during check- • Tire pressure and abrasion. ing, maintenance, or repair • • Damage to the tractor, or loos- Carry out the maintenance ened bolts. work after heated area such as the muffl er or the engine have •...
Page 86 BAD BOY TRACTOR 3. Open the engine hood. • Engine coolant level, leakage, or • Battery solution level. damage to the hose. • Engine oil level, contamination, or leakage. BB1022H.indb 4 BB1022H.indb 4 2021-06-28 오후 5:53:23 2021-06-28 오후 5:53:23...
Page 87 OPERATION • Air cleaner. • Fan belt tension, damage. • Dust or straw on the radiator grill or the engine. BB1022H.indb 5 BB1022H.indb 5 2021-06-28 오후 5:53:23 2021-06-28 오후 5:53:23...
Page 88 BAD BOY TRACTOR (A) Free play 0.2 ~ 0.4 in • Damage to the coating of the ca- 4. Check around the implement. 5. Check on the driver seat. bles, or loosening of the contacts. • Condition of the locking pin of •...
Page 89 OPERATION (A) Free play 0.8 ~ 2.0 in (A) Free play 1.0 ~ 1.4 in • Free play of the steering wheel. • Operational condition and free play 6. Start the engine. (0.8~2.0 in) of the clutch pedal. (Manual trans- •...
Page 90 BAD BOY TRACTOR • Color of the exhaust gas. • Operation of lamps and gauges ►Boarding and Leaving The Tractor Use Steps and Hand-holds Correctly 1. Prevent falls by facing the ma- chine when getting on and off. Maintain 3-point contact with steps and handrails.
Page 91: Running-In Period
OPERATION RUNNING-IN PERIOD Change the transmission/hy- of grease or oil. Never jump when IMPORTANT  draulic oil and oil filter element exiting machine. Never mount or • A l w a y s k e e p w h e e l b o l t s dismount a moving machine Change the engine oil and filter ...
Page 92: Starting / Stopping The Engine
BAD BOY TRACTOR STARTING / STOPPING THE ENGINE ENGINE STARTING ENGINE STOPPING 1. Make sure that there is no obstacle WARNING around the tractor. • Never start the engine by con- 2. Seat on the driver's seat and confirm necting the start motor termi- that the parking brake is applied.
Page 93: Engine Idling
OPERATION ENGINE IDLING RUNNING-IN PERIOD ▶GENERAL ENGINE IDLING ▶ ENGINE IDLING IN COLD Make sure to keep the following instruc- CONDITION tions for the initial 50-hour use. After starting the engine, idle the en- (1) Avoid abrupt starting and abrupt Hydraulic oil in this vehicle is also used gine for 5 to 10 minutes so that oil is stopping.
Page 94: Starting Off, Shifting And Driving
BAD BOY TRACTOR STARTING OFF, SHIFTING AND DRIVING STOPPING AND PARKING ▶STARTING OFF WARNING 1. Lift an implement. • After parking, make sure to ap- ply the parking brake. 2. Place the main shift lever, range shift • lever and shuttle shift lever into the Avoid parking on a slope if pos- desired positions.
Page 95: Driving On The Slope
OPERATION DRIVING ON THE SLOPE DRIVING ON THE ROAD WARNING Do not put the • Do not depress the clutch gear in neutral on a slope! pedal when driving on a slope. The tractor may slide down and lead to a serious situa- tion.
Page 96: Entering And Leaving The Pavement
BAD BOY TRACTOR ENTERING AND LEAVING THE PAVEMENT WARNING WARNING • • This tractor is designed to ac- W h e n y o u c r o s s a d i k e o r Keep implement Keep implement...
Page 97: Turning On The Pavement
OPERATION TURNING ON THE PAVEMENT WARNING Depress the pedal while • steering the wheel! Make sure to release the dif- ferential lock before making a turn. [Otherwise] The tractor will not turn in the in- tended direction. It may cause an accident.
Page 98: Attachment Of Implement
BAD BOY TRACTOR ATTACHMENT OF IMPLEMENT INSTALLATION OF PTO DRIVEN IMPLEMENT 1. Attach the implement to the trac- 8. Check if the safety shields are in CAUTION tor. place and working environment is • If someone is entangled in the normal.
Page 99: Cylinder Hose Connection
OPERATION CYLINDER HOSE CONNECTION 1. Make sure to use the correct CAUTION hoses for expansion and retrac- • High pressure oil leaking un- tion. The expanding hose must der pressure can penetrate the be connected to the left coupler. skin and cause severe wounds. The retracting hose must be Avoid danger by reducing connected to the right coupler.
Page 100: Precautions For Connecting The Implement
BAD BOY TRACTOR PRECAUTIONS FOR CONNECTING THE IMPLEMENT 1. When engaging or disengaging slope or when towing. the implement by moving the trac- 7. Depending on the implement, the tor, make sure that no one is al- overall length may become very lowed around the tractor or be- long.
Page 101: Operation
OPERATION PRECAUTIONS FOR HANDLING IMPLEMENT ROTAVATOR ▶Safety precautions for rotavator 1. When driving the tractor to attach WARNING or detach an implement, make ● Never remove the safety cover of • Read instructions on warn- sure that there is no one in be- the rotavator.
Page 102: Effective Plowing Pattern
BAD BOY TRACTOR EFFECTIVE PLOWING PATTERN ▶Safety precautions for rotavator ● This pattern can be useful in a well-planned field in a good condi- ● Turning: Moving direction Reverse driving tion. ● The border shown in the figure is the effective plowing width of the...
Page 103 OPERATION ▶ Alternating returning plowing pattern ● This pattern is useful for narrow or short fields or poorly planned ● Turning: Moving direction Reverse driving fields in which are not easy to turn. ● In the figure, the plowing width for (12) (1), (2), (3) and (4) should be over- (16)
Page 104 BAD BOY TRACTOR ▶ Land leveling pattern ● The land leveling work may be performed after crushing soil or not. ● Turning: Moving direction Reverse driving ● The vehicle speed can be set fast- er when performing the land level- (14) ing work with soil crushed already.
Page 105: Towing Instructions
OPERATION TOWING INSTRUCTIONS PTO SPECIFICATIONS & PRECAUTIONS 5. When driver turns the handle, use the brake if necessary. 6. During traction, the transmission and other parts, are not being lu- bricated but rotating. In order to prevent breakage, please note the following: 7.
Page 106: Loader Operation
BAD BOY TRACTOR LOADER OPERATION n ± 0.2 in. WARNING Diameter Splines Type (n ± 5 mm ) • Avoid contact with electrical 1.378 in. 3.81 in power lines by loader or at- (35 mm) (97 mm) tachments. • Do not lift or carry anyone in the bucket or on any other po- sition of loader attachment.
Page 107: Carrying The Load
OPERATION CARRYING THE LOAD CAUTION • Operating the loader on a hill- side is dangerous. extreme care is recommended. CAUTION 1. Position the bucket just below the • Make sure material in buck- level of the tractor hood for maxi- et cannot roll out and down on mum stability and visibility, wheth- tractor when bucket is raised...
Page 108: Handling Large Heavy Objects
BAD BOY TRACTOR HANDLING LARGE HEAVY OBJECTS WARNING • Do not use front end loaders for handling large, heavy ob- jects such as large, round or rectangular bales, logs and oil drums. • Handling large heavy objects can be extremely dangerous...
Page 109: Rops Folding Method
OPERATION ROPS FOLDING METHOD HOW TO STAND UP THE ROPS HOW TO FOLD DOWN THE ROPS 1. Pull the pins on both sides of the CAUTION tractor and turn them about 1/4 Raise the safety frame. • Don’t fasten your seat belt af- turns to release the lock of the ter folding ROPS.
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Page 111 6. MAINTENANCE MAINTENANCE SCHEDULE CHART....6-2 FUEL SYSTEM ............6-13 FUEL, OIL AND COOLANT CHART ....6-4 CHECKING AND CLEANING AIR CLEANER ..6-14 OPENING COVERS ..........6-5 GREASING ............6-15 CHECKING HOSES ..........6-15 INSPECTION ITEMS ..........6-5 CHECKING ELECTRIC SYSTEM ......6-16 OPENING COVERS ..........6-6 BATTERY ..............6-16 ELECTRIC WIRING ..........
Page 112: Maintenance Schedule Chart
BAD BOY TRACTOR MAINTENANCE SCHEDULE CHART Meanings of symbols= : Replace : Check : Adjust ⊙: Clean ▲ RUNNING HOURS 700 1YR 2YR CHECK ITEMS 1. Engine oil ⊙ ▲ ▲ 2. Engine oil filter ⊙ ▲ ▲...
Page 113 MAINTENANCE RUNNING HOURS 700 1YR 2YR CHECK ITEMS ● ● ● ● ● ● ● 16. Hydraulic oil hose ▲ ● ● ● ● ● ● ● 17. Fuel hose ▲ 18. Electric cables ● ● ● ● ● ● ●...
Page 114: Fuel, Oil And Coolant Chart
BAD BOY TRACTOR FUEL, OIL AND COOLANT CHART ITEM TYPE 1022H Fuel Diesel (Summer : S, Winter : W) 6.6 gal (25 L) Engine oil SAE 15W-40 0.48 gal (1.8 L) Coolant Antifreeze 0.9 gal (3.5 L) Tractor Hydraulic Fluids...
Page 115: Opening Covers
MAINTENANCE OPENING COVERS INSPECTION ITEMS To prevent any possible failure, some ④ Sit on the driver’s seat, turn the items should be checked daily. main switch to the “ON” position and check: Make sure to perform inspection before driving. - Fuel gauge for proper operation - Fuel level ▶Inspection items - Engine oi l and charge warning...
Page 116: Opening Covers
BAD BOY TRACTOR OPENING COVERS INSPECTING AND CHANGING COOLANT ENGINE COOLANT INSPECTION AND CHANGE (2) Antifreeze If coolant freezes, the engine can be damaged. Clean the radiator thoroughly be-  fore adding antifreeze. The mixture ratio of antifreeze is ...
Page 117: Checking And Changing
MAINTENANCE CHECKING AND CHANGING CLEANING RADIATOR AND ENGINE OIL RADIATOR GRILLES (1) Inspection ① Pull out the dipstick, wipe its tip and insert it again. Then, pull it out and check that the oil level is between the upper and lower limits. ②...
Page 118 BAD BOY TRACTOR CAUTION NOTE Do not add engine oil over the If engine oil gets on your skin, it   upper limit level. can irritate the skin and cause a skin condition. Make sure to clean Check the engine oil before ...
Page 119: Transmission Fluid
MAINTENANCE TRANSMISSION FLUID (2) Changing Perform inspection with the engine stopped. ① Unscrew the drain plug on the Upper lower section of the transmission limit to drain contaminated transmis- sion fluid. Since hot fluid flows out Lower of the engine first, be careful not limit to get burnt.
Page 120: Front Axle Oil
BAD BOY TRACTOR FRONT AXLE OIL (1) Inspection NOTE ① Pull out the dipstick, wipe its tip and Do not add fluid over the upper  insert it again. Then, pull it out and limit level. check that the oil level is between Check the fluid before starting ...
Page 121: Replacing Filter And Cartridge
MAINTENANCE REPLACING FILTER AND CARTRIDGE TRANSMISSION the sealing surface, turn it approx. NOTE 2/3 turns further with a wrench. Do not add front axle oil over the  ④ Add hydraulic oil to the specified upper limit level. level. Check the front axle oil before ...
Page 122: Engine Oil
BAD BOY TRACTOR ENGINE OIL ▶ T R A N S M I S S I O N S T R A I N E R CLEANING ① When changing transmission flu- id, clean with diesel fuel. ② Unscrew the filter body support...
Page 123: Maintenance
MAINTENANCE FUEL SYSTEM ③ Add engine oil to the specified level. ④ Run the engine for approx. 5 min- utes and check for proper operation through the engine oil warning lamp. Then, stop the engine. (This warning lamp should be turned off while the engine is running.) ⑤...
Page 124: Checking And Cleaning Air Cleaner
BAD BOY TRACTOR CHECKING AND CLEANING AIR CLEANER ▶ Fuel filter cleaning and element re- <Cautions for inspection and service placing of air cleaner> This filter is to remove foreign mate-rial (1) Use the standard element and fil- and water from fuel.
Page 125: Greasing
MAINTENANCE GREASING CHECKING HOSES ▶AIR CLEANER CLEANING ▶GREASING POINTS Rubber parts, such as the fuel hose and radiator hose, are aged by time Blow compressed air from the inside For general greasing points, refer to the even when the tractor is not in use. toward the outside of the element.
Page 126: Checking Electric System
BAD BOY TRACTOR CHECKING ELECTRIC SYSTEM BATTERY DANGER When charging the battery af-  ter removing it from the tractor, it produces hydrogen gas, pre- senting a fire risk. Charge the battery only in a well-ventilated area. The battery produces highly ...
Page 127: Electric Wiring
MAINTENANCE ELECTRIC WIRING ⑤ After the engine is started, discon- ▶Checking nect the negative cable first. Then, (1) Loose wiring terminals can cause disconnect the positive cable. contact failure and damaged wiring ⑥ Charge the discharged battery for can lead to performance deterioration of electric devices, short circuit and approx.
Page 128: Fuse
BAD BOY TRACTOR FUSE (1) Body fuse box Fuses are installed in this tractor to pre- vent any possible accident in case of wir- ing circuit malfunction. If the electric system is malfunctioning during driving, check for any blown fuse.
Page 129: Lamp Bulb
MAINTENANCE LAMP BULB (2) High-capacity fuse If a lamp does not come on by oper-ating This tractor is equipped with three fuses the corresponding switch: for wiring. ① Check the corresponding fuse. These fuses are blown to cut current to ②...
Page 130: Check And Adjust Each Part
BAD BOY TRACTOR CHECK AND ADJUST EACH PART BRAKE PEDAL FAN BELT (1) Turn Buckle (2) Lock Nut (1) Mounting Bolt (2) Fan Belt The brake pedal’s play increases as it is ▶Brake pedal play Check and adjust the fan belt’s tension used for an extended period of time.
Page 131: Main Fuel Filter
MAINTENANCE MAIN FUEL FILTER AIR CLEANER HOSE RADIATOR HOSE (1) Clamp (2) Fuel Hose (1) Air Cleaner Hose (2) Clamp (1) Radiator Hose (2) Clamp Check the fuel hose as follows : Check the air cleaner hose as follows: Check the air cleaner hose as follows: ①...
Page 132: Tire Inflation Pressure
BAD BOY TRACTOR TIRE INFLATION PRESSURE WARNING Make sure to keep the specified  inflation pressure of the tires to avoid an accident or even death due to tire’s rupture. Check if the inflation pressure of the front and rear tires is correct. If not, adjust it to the specification.
Page 133 7. TROUBLESHOOTING TROUBLESHOOTING - ENGINE ............7-2 TROUBLESHOOTING - CLUTCH AND BRAKE ........7-5 TROUBLESHOOTING - HYDRAULIC SYSTEM ........7-6 TROUBLESHOOTING - ELECTRICAL SYSTEM ........7-7 BB1022H.indb 1 BB1022H.indb 1 2021-06-28 오후 5:53:29 2021-06-28 오후 5:53:29...
Page 134 BRANSON TRACTOR TROUBLESHOOTING - ENGINE Symptom Inspection item Action Depress the clutch pedal fully and turn the igni-  Is the clutch depressed?  tion switch to the "START" position. Is the battery discharged? Charge the battery.   1. The starter motor Is the battery terminal loosened or corroded? Clean and tighten the terminals.
Page 135 TROUBLESHOOTING Symptom Inspection item Action Is the coolant level low? Refill the coolant.   Is the fan belt loosened or damaged? Adjust the belt tension or replace it.   4. The engine is over- Is the radiator fin clogged? Clean it.
Page 136 BRANSON TRACTOR Symptom Inspection item Action 6. The coolant warning lamp is turned “ON” Is the coolant level in the reservoir tank low? Refill the coolant.   during operation. Is the engine oil level low? Refill the engine oil up to required level. ...
Page 137 TROUBLESHOOTING TROUBLESHOOTING - CLUTCH AND BRAKE Symptom Inspection item Action 1. The clutch slips or does not be dis- Is the free play of clutch pedal proper? Adjust the free play of the pedals.   engaged. 2. The brake does not work or works Is the free play of the brake pedals proper? Adjust the free play of the pedals.
Page 138 BRANSON TRACTOR TROUBLESHOOTING - HYDRAULIC SYSTEM Symptom Inspection item Action Is the hydraulic flow control dial in the close  Adjust the hydraulic flow control dial.  position? Is the transmission oil level low? Refill the transmission oil.   Tighten the filter or connection parts.
Page 139 TROUBLESHOOTING TROUBLESHOOTING - ELECTRIC SYSTEM Symptom Inspection item Action Is the bulb blown? Replace the bulb.   Is the fuse blown? Replace the fuse.   1. The headlamp does not turn “ON”. Is the cable connector separated from the socket? Inspect it.
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Page 141 8. STORAGE AND DISPOSAL DAILY STORAGE ..................8-2 LONG-TERM STORAGE ................8-3 OPERATING TRACTOR AFTER LONG-TERM STORAGE ....8-6 USAGE AND DISPOSAL ................8-7 BB1022H.indb 1 BB1022H.indb 1 2021-06-28 오후 5:53:29 2021-06-28 오후 5:53:29...
Page 142: Daily Storage
BRANSON TRACTOR DAILY STORAGE 1. Store the tractor after cleaning it. DANGER Especially, clean it thoroughly af- • When covering the tractor, ter harrowing or working in a wet Don’t forget to dry off and grease the make sure that the engine or fi eld.
Page 143: Long-Term Storage
STORAGE AND DISPOSAL LONG-TERM STORAGE In particular, we recommend that the electrical cables and the rubber hos- es, such as fuel hose, steering hoses Maintenance Remove and radiator hoses, be replaced ev- Best Annually & ery two years. condition If you carry out maintenance during If the tractor is not used for a long the off season, you can ensure opti- time, store it in the following manner.
Page 144 BRANSON TRACTOR drops that will produce condensa- 9. Apply a slight coat of grease or tion that will be the cause of rust oil onto the tractor parts where is formation. And lock the fuel cock easy to be rust such as bare metal to “C”.
Page 145 STORAGE AND DISPOSAL IMPORTANT CAUTION WARNING • When cleaning the tractor, be • Carry out checking and main- To avoid a personal injury, sure to stop the engine. Allow tenance for each part every • Never clean the tractor body sufficient time for the engine year.
Page 146: Operating Tractor After Long-Term Storage
BRANSON TRACTOR OPERATING TRACTOR AFTER LONG-TERM STORAGE Keep the following instructions when 10. Start the engine, release the WARNING operating the tractor after its long- parking brake, and check the • When operating the tractor in term storage. brake condition by depressing an enclosed area, ventilate the the brake pedal.
Page 147: Usage And Disposal
STORAGE AND DISPOSAL USAGE AND DISPOSAL It is recommended to keep the following to protect the environment: 1. Overload on the machine shortens the product life and increases the harmful exhaust gas which causes air pollution due to the incomplete combustion.
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Bad Boy 1022H Operator's Manual

1. for Safe Operation

4. Operation Description

5. Operation

6. Maintenance

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