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Bernina Manuals
Sewing Machine
750
Service and maintenance manual
Bernina 750 Service And Maintenance Manual
Embroidery module
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Contents
Table of Contents
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Table of Contents
Table of Contents
Chapter 1 - General Information
Safety Instructions
ESD-Related Note: Electrostatic Discharge (ESD)
Tools and Gauges
Chapter 2 - Description of Technical Details
BERNINA Embroidery Module 830 Technical Specifications
Cleaning
Block Diagram. (Revision 0.8)
Pcbs, Plugs and Cables
Chapter 4 - Replacing Assemblies / Parts
Removing and Replacing Covers
Replacing the PCBA-EMB-Main
Replacing the PCBA-Frame
Replacing the PCBA-Y-Arm
Replacing the PCBA-X-Carriage Front Resp. X-Carriage Rear
Replacing the Stepping Motor Y-Arm
Replacing the Stepping Motor X-Carriage
Replacing the Y-Arm Drive Belt
Replacing the X-Carriage Drive Belt(S)
Replacing the Flexible Gearwheel / Bearing of the X-Carriage Drive
Chapter 5 - Adjustments
Adjustments of X-Belts Being Parallel
Adjustment of Belt Tension Y-Arm
Adjustment of X-Carriage Belt Tension
Adjustment of Hoop Reference
Chapter 6 - Service Program
Menu 7 - Embroidery
Chapter 7 - Testing the Module Using the Service Test Pattern
Description of Possible Faults
Test Pattern Assessment
Chapter 8 - Lubrication Plan
Y-Arm
X-Carriage
Chapter 9 - Maintenance Guidelines
Document Revision History
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Removing and Replacing Covers
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Service- and Maintenance Manual
BERNINA Embroidery Module
For the Models BERNINA 830, BERNINA 780 and BERNINA 750
BERNINA International AG · Seestrasse 161 · CH-8266 Steckborn · Switzerland
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Embroidery module (62 pages)
Summarization of Contents
General Information
Safety Instructions
Important safety precautions and guidelines for working with the embroidery module.
ESD-related Note: Electrostatic Discharge (ESD)
Information on protecting electronic components from electrostatic discharge.
Tools and Gauges
Lists the specific tools and gauges required for service procedures.
Description of Technical Details
BERNINA Embroidery Module 830 Technical Specifications
Detailed technical specifications of the BERNINA Embroidery Module 830.
Cleaning
Procedures and recommendations for cleaning the embroidery module.
Block Diagram
Diagram illustrating the electronic components and their interconnections.
PCBs, Plugs and Cables
Identifies and describes the Printed Circuit Boards, plugs, and cables.
Replacing Assemblies / Parts
Removing and Replacing Covers
Step-by-step instructions for removing and replacing external covers.
Replacing the PCBA-EMB-Main
Procedure for replacing the main embroidery module printed circuit board.
Replacing the PCBA-Frame
Steps for removing and replacing the PCBA-Frame.
Replacing the PCBA-Y-Arm
Guide for removing and replacing the PCBA-Y-Arm assembly.
Replacing the PCBA-X-Carriage Front resp. X-Carriage Rear
Instructions for replacing X-Carriage front or rear printed circuit boards.
Replacing the Stepping Motor Y-Arm
Procedure for removing and exchanging the Y-Arm stepping motor.
Replacing the Stepping Motor X-Carriage
Procedure for removing and exchanging the X-Carriage stepping motor.
Replacing the Y-Arm Drive Belt
Guide for removing and replacing the Y-Arm drive belt.
Replacing the X-Carriage Drive Belt(s)
Instructions for removing and replacing the X-Carriage drive belts.
Replacing the Flexible Gearwheel / Bearing of the X-Carriage Drive
Steps for replacing flexible gearwheel or bearing in the X-Carriage drive.
Adjustments
Adjustments of X-belts being parallel
Procedures for ensuring X-belts are correctly aligned and parallel.
Adjustment of Belt Tension Y-Arm
Steps to adjust the belt tension for the Y-Arm.
Adjustment of X-Carriage Belt Tension
Procedure for adjusting the belt tension of the X-Carriage.
Adjustment of Hoop Reference
Steps to calibrate the hoop reference point for accurate embroidery.
Service Program
Menu 7 – Embroidery
Overview of embroidery tests and diagnostic functions within the service program.
7a Embroidery Module Interface (Connectivity)
Testing the communication and connectivity of the embroidery module.
7b Embroidery Module Basic Data
Accessing and viewing basic data like version and operation times.
7c Sensor X-Direction
Test procedure for the X-direction sensor functionality.
7d Sensor Y-Direction
Test procedure for the Y-direction sensor functionality.
7e X- and Y-Movement of Stepping Motors
Test for simultaneous movement of X and Y stepping motors.
7f X-Stepping Motor
Test procedure for the X-axis stepping motor functionality.
7g Y-Stepping Motor
Test procedure for the Y-axis stepping motor functionality.
7h Hoop Reference Position
Calibrating the hoop reference position for accurate embroidery.
7i Embroidering Using Service Test Pattern
Embroidering a test pattern to assess module performance.
7j Embroidering in Normal Embroidery Mode
Testing embroidery functions in standard operating mode.
7k Hoop Recognition
Testing the module's ability to recognize attached hoops.
7l Movement Check of Embroidery Module Y-Direction
Checking the module's movement performance in the Y-direction.
7m Movement Check of Embroidery Module X-Direction
Checking the module's movement performance in the X-direction.
7n Belt Tension Y-Carriage
Procedure to adjust and set the Y-Carriage belt tension correctly.
7o Belt Tension X-Carriage
Procedure to adjust and set the X-Carriage belt tension correctly.
Testing the Module Using the Service Test Pattern
Description of Possible Faults
Identifies common fault sources for inconsistent embroidery results.
Test Pattern Assessment
Detailed assessment of embroidered test patterns and potential causes of faults.
Lubrication Plan
Y-Arm
Specifies lubrication points and type for the Y-Arm assembly.
X-Carriage
Specifies lubrication points and details for the X-Carriage.
Maintenance Guidelines
Document Revision History
Records changes and updates made to the document over time.
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