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This document supersedes all previous documents.
Effective Wednesday, January 04, 2006
COMMAND LIGHT
P.O. BOX 87
LOVELAND, CO 80539
PHONE:
1-800-797-7974
FAX:
1-970-667-4296
WEB: www.commandlight.com
Serial Numbers: KL4901 and higher
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Table of Contents
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Summarization of Contents

General Description and Specifications
Metal Halide Radiation Exposure Warning
Warning regarding ultraviolet radiation exposure from metal halide lamps.
Operation
Raising the Light from Nested Position
Instructions for raising the light from its nested position.
Returning the Light and Auto-Park Sequence
Details the process of retracting the light and initiating the auto-park sequence.
Installation Guide
Installation Kit Contents
Lists the components included in the installation kit for the light.
Tools Required for Installation
Specifies the necessary tools for correctly installing the light.
Mounting Location Requirements
Specifies dimensions and conditions for mounting the light on a vehicle.
Recessed Installation Guidelines
Guidelines for installing the light in a recessed configuration.
Mounting the Light Fixture
Step-by-step instructions for physically mounting the light unit.
Control Box Holster Mounting
Instructions for mounting the control box holster.
Electrical Wiring Guide
120 VAC Wiring Diagram
Diagram illustrating the electrical connections for 120 VAC operation.
240 VAC Wiring Diagram
Diagram illustrating the electrical connections for 240 VAC operation.
220 VAC European Wiring Diagram
Wiring diagram for 220 VAC European configurations.
220 VAC / 12 VDC European Wiring Diagram
Wiring diagram for 220 VAC / 12 VDC European configurations.
Maintenance and Lamp Replacement
Lamp Replacement Procedure
Step-by-step guide for replacing lamps in various models.
Lamp Replacement for KL475/490 and KL495A
Instructions for replacing lamps in KL475/490 and KL495A models.
Center Switch Cam Adjustment Guide
Steps to adjust the center switch cam for proper auto-park function.
Rotation Drive Belt Adjustment
Procedure for adjusting the rotation drive belt tension and alignment.
Rotation Drive Belt Replacement
Detailed steps for replacing the rotation drive belt.
Power Failure and Manual Retraction
Retracting the Lower Stage Manually
Instructions for manually retracting the lower stage during power loss.
Retracting the Upper Stage Manually
Instructions for manually retracting the upper stage during power loss.
General Troubleshooting Guide
Autopark Malfunction Troubleshooting
Solutions for issues related to the autopark function.
Sensor Switch Troubleshooting
Troubleshooting guide for various sensor switches.
Technical Specifications KL435/KL450
Technical Specifications KL470MH
Technical specifications for the KL470MH model.
Technical Specifications KL475/490
Technical specifications for the KL475/490 models.
Technical Specifications KL495A
Technical specifications for the KL495A model.
Parts List KL450 Standard Assembly
Relay Box Parts List
List of parts for the relay box.
Controller Parts List
List of parts for the control unit.
Holster Parts List
List of parts for the holster unit.
Backlight Option Parts List
List of parts for the backlight option.
Metal Halide Lamp Tree Parts List
List of parts for the metal halide lamp tree.
Metal Halide Transformer Compartment Parts List
List of parts for the metal halide transformer compartment.
Aerial Option Lamp Tree Parts List
List of parts for the aerial option lamp tree.
KL475/490 Option Lamp Tree Parts List
List of parts for KL475/490 aerial option lamp tree.
Control Wiring Schematics
Control Box Straight Cord Schematic
Wiring diagram for control box with a straight cord connection.
Control Box Coiled Cord Schematic
Wiring diagram for control box with a coiled cord connection.

Table of Contents