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KP8, KP8F, KP32F
SIMATIC HMI
HMI device
KP8, KP8F, KP32F
Operating Instructions
11/2011
A5E03284305-02
___________________
Preface
___________________
Overview
Safety instructions and
___________________
approvals
___________________
Planning the use
___________________
Mounting and connecting the
HMI device
___________________
Operator controls and
displays
___________________
Assigning parameters for the
HMI device in STEP 7
___________________
Fail-safe operation of KP8F
and KP32F
___________________
HMI device maintenance and
repair
___________________
Technical specifications
___________________
Appendix
___________________
List of abbreviations
1
2
3
4
5
6
7
8
9
A
B
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Table of Contents
Related Manuals for Siemens 6AV3688-3EH47-0AX0
Summarization of Contents
Legal Information and Document Conventions
Warning Notice System
Explains warning symbols and their meanings.
Qualified Personnel
Defines personnel qualified to operate the device.
Proper Use of Siemens Products
Notes on safe and correct usage of Siemens products.
Trademarks and Disclaimer
Lists trademarks and the publication's liability disclaimer.
Preface: Purpose, Knowledge, and Scope
Purpose of Operating Instructions
Explains the manual's objective and target audience.
Required Knowledge
Outlines prerequisite knowledge for understanding the manual.
Scope of Application
Defines which HMI devices the instructions apply to.
Preface: Fail-Safe Operation and Documentation
Registered Trademarks
Lists Siemens AG's registered trademarks.
Notes on Fail-Safe Operation
Highlights important sections for fail-safe operation.
Documentation for Fail-Safe Systems
Lists related documentation for fail-safe systems.
Preface: Document Conventions
Style Conventions
Details formatting, typography, and notation used in the manual.
Naming Conventions
Explains the naming conventions for devices and actions.
Figures
Notes that illustrations may differ from the delivered device.
Preface: Support and Disposal
Technical Support
Provides internet links for technical support and product information.
Recycling and Disposal
Advises on environmentally sound recycling and disposal of HMI devices.
1 Overview
1.1 Product Overview
Introduces HMI device function and application scenarios.
Fail-Safe Operation with KP8F and KP32F
Describes fail-safe capabilities of KP8F/KP32F.
1.2 Scope of Delivery
Lists items included in the HMI device delivery package.
1.3 Design of KP8 and KP8F
Front and Side Views
Illustrates the front and side views of KP8 and KP8F devices.
Plan View
Shows the plan view of KP8 and KP8F devices.
1.3 Design of KP8 and KP8F (Continued)
Rear View KP8
Shows the rear view of KP8 device with interface descriptions.
1.3 Design of KP8 and KP8F (Continued)
Rear View KP8F
Shows the rear view of KP8F device with interface descriptions.
1.4 Structure of the KP32F
Front and Side Views
Illustrates the front and side views of the KP32F device.
Plan View
Shows the plan view of the KP32F device.
1.4 Structure of the KP32F (Continued)
Rear View
Shows the rear view of the KP32F device with interface descriptions.
1.5 Accessory Kit
Device Contents
Details the contents of the accessory kit for HMI devices.
1.6 Service Packages
Package Contents
Lists components included in various service packages for HMI devices.
1.7 Performance Features
KP8 Performance Features
Highlights features of the KP8 HMI device.
KP8F Performance Features
Lists additional features of the KP8F compared to KP8.
1.8 Communication and Enabled PLCs
Enabled PLCs
Lists compatible controllers and communication protocols.
Safety-Related Communication
Emphasizes need for S7F controller for safety communication.
1.9 Fail-Safe Operation of KP8F and KP32F
Released Protocols
Lists protocols for communication and fail-safe communication.
Configuring Software
Specifies software required for fail-safe operation.
Fail-Safe Automation System
Explains the purpose of a fail-safe automation system.
Fail-Safe Operation Configuration Example
F System Configuration Example
Illustrates a fail-safe system configuration with HMI devices.
Fail-Safe Operation Details
Fail-Safe Operation
Details fail-safe operation, safety categories, and diagnostic functions.
Diagnostic Function of KP8F and KP32F
Describes non-programmable diagnostic functions.
2 Safety Instructions and Approvals
2.1 Safety Instructions
Provides general safety instructions and warnings for device operation.
Project Security
Addresses precautions for project security during operation.
2.2 Approvals
CE Mark and Declarations
States compliance with EU directives and provides EC Declaration address.
Explosion Protection Approval
Lists standards and approvals for explosion protection.
2.4 Notes About Usage
Operation in Potentially Explosive Atmospheres
Details hazards and operational requirements for explosive atmospheres.
Operating Conditions for Zones 2 and 22
Specifies operating conditions and installation for zones 2 and 22.
2.5 Electromagnetic Compatibility
Pulseshaped Interference
Details compatibility with pulsed interference according to IEC standards.
Sinusoidal Interference
Shows EMC properties regarding sinusoidal interference.
Radio Interference Emission
Lists emission values for radio interference.
3 Planning the Use
3.1 "Plan Use" Checklist
Provides a checklist for planning HMI device deployment.
3.2 Ambient Conditions for Storage and Transport
Specifies climatic and mechanical conditions for storage and transport.
3.3 Ambient Conditions for Operation
Operation with Additional Protective Measures
Lists locations requiring additional protective measures for operation.
Damping Shock and Vibration
Advises on measures to reduce shock and vibration effects.
3.4 Mounting Positions and Type of Fixation
Mounting Position and Temperature Limits
Describes mounting positions and permissible operating temperatures.
Impermissible Ambient Temperatures
Warns about operating above permissible ambient temperatures.
3.5 Preparing for Mounting
Select Mounting Location
Provides points to observe when selecting the mounting location.
Mounting Cut-Out Configuration
Details requirements for the mounting cut-out for protection types.
3.6 Insulation Resistance, Protection Class, and Degree of Protection
Insulation Resistance
Specifies test voltages for insulation resistance.
Protection Class and Degree of Protection
States protection class and IP rating for HMI device.
3.7 Requirements for Fail-Safe Operation
3.7.1 Sensor for 1oo1 Mode
Details safety categories achievable with 1oo1 sensor mode.
Sensor Requirements for Fail-Safe Sensors
Specifies requirements for using qualified fail-safe sensors.
3.7.2 Sensor for 1oo2 Mode
Details safety categories achievable with 1oo2 sensor mode.
4 Mounting and Connecting the HMI Device
4.1 Mounting and Connection Checklist
Provides a checklist for mounting and connecting the HMI device.
4.2 Check Scope of Delivery
Instructs to check delivery for completeness and damage.
4.3 Mounting the HMI Device
Details requirements for mounting, including clamps and seals.
4.4 Connecting the HMI Device
4.4.1 Connection Sequences and Lines
Specifies connection sequences and cable requirements.
4.4.2 Ports
Describes PROFINET interfaces and their suitability for LAN.
4.4.3 Connecting Functional Grounding
Explains electrical potential and equipotential bonding requirements.
4.4.4 Connecting the Power Supply
Shows configuration diagrams for power supply connection.
4.4.5 Connecting Standard Inputs/Outputs
Explains connection of digital inputs/outputs for non fail-safe devices.
4.4.6 Connecting KP8F Fail-Safe Inputs
Introduces connecting fail-safe inputs for KP8F.
4.4.7 Connecting KP32F Fail-Safe Inputs
Introduces connecting fail-safe inputs for KP32F.
4.4.8 Connecting the PLC
Discusses connecting HMI to controller via PROFINET topologies.
4.5 Switching On and Testing the HMI Device
Switching Off the HMI Device
Explains how to switch off the HMI device and related precautions.
5 Operator Controls and Displays
5.1 Front-Sided Controls and Displays
Describes illuminated pushbuttons and LEDs on the HMI front.
5.2 Rear Controls and Displays
Identifies rear-mounted controls and displays on HMI devices.
PROFINET Interfaces
Explains status LEDs for PROFINET communication.
5.3 Labeling Keys
Instructs on labeling keys using labeling strips.
6 Assigning Parameters for the HMI Device in STEP 7
6.1 Parameter Assignment Checklist
Provides checklist for parameter assignment in STEP 7 for HMI devices.
6.2 Integrating GSDML in STEP 7
Explains integrating GSDML files into STEP 7 for HMI devices.
6.3 KP8 and KP8F Parameter Assignment
6.3.1 Assigning Parameters for KP8 and KP8F
Details parameter assignment in HW Config for KP8 and KP8F.
6.3.2 Setting PROFINET Properties
Explains setting PROFINET properties for KP8/KP8F in HW Config.
6.3.3 Setting Digital Inputs/Outputs Properties
Guides on setting properties for digital I/Os of KP8/KP8F.
6.3.4 KP8F Fail-Safe Properties
Details setting fail-safe properties for KP8F in HW Config.
6.3.5 KP8F Configure Shared Device
Explains configuring Shared Device for KP8F with fail-safe controllers.
6.3.6 KP8F Shared Device for Non Fail-Safe Controller
Details configuring Shared Device for KP8F with non fail-safe controllers.
6.4 KP32F Parameter Assignment
6.4.1 Assign Parameters for KP32F
Details parameter assignment in HW Config for KP32F.
6.4.2 Setting PROFINET Properties
Explains setting PROFINET properties for KP32F in HW Config.
6.4.3 Setting Light/Button Properties
Guides on setting properties for lights and buttons on KP32F.
6.4.4 Setting Digital Inputs Properties
Guides on setting properties for digital inputs of KP32F.
6.4.5 Setting Digital Inputs/Outputs Properties
Guides on setting properties for digital inputs/outputs of KP32F.
6.4.6 Setting Fail-Safe Properties
Details setting fail-safe properties for KP32F in HW Config.
7 Fail-Safe Operation of KP8F and KP32F
7.1 Overview
Introduces fail-safe operation modes and safety functions.
7.2 Passivate HMI Device
Details HMI device channel passivation upon fault detection.
7.3 Error Diagnostics
Covers diagnostic functions and information passed to the controller.
7.5 Response Times of PROFIsafe Devices
Influencing Response Time
Introduces response times in fail-safe systems and influencing factors.
Calculating Response Time
Guides on calculating response times using controller manuals and tools.
8 HMI Device Maintenance and Repair
8.1 Service
Provides safety instructions for maintenance and cleaning procedures.
8.2 Spare Parts and Repairs
Instructs on shipping for repair and provides spare parts info link.
9 Technical Specifications
9.1 Dimension Drawing KP8, KP8F
Shows dimension drawings for KP8 and KP8F HMI devices.
9.2 Dimension Drawing KP32F
Shows dimension drawings for the KP32F HMI device.
9.3 Technical Specifications
Weight, Power Supply, and Sensor Specs
Lists weight, power supply, and sensor specifications.
Digital Inputs/Outputs
Lists specs for digital I/Os in non fail-safe operation.
Fail-Safe Digital Inputs/Outputs
Lists specs for fail-safe digital inputs/outputs.
9.4 Fail-Safe Mode
Input Unit Fail-Safe Modes
Details fail-safe modes (1oo1, 1oo2) for input units.
Controller Fail-Safe Parameters
Details fail-safe parameters for the controller.
Fail-Safe Mode for 1oo1 and 1oo2 Evaluation
Lists safety capabilities for 1oo1 and 1oo2 evaluations.
9.5 Interface Description
KP8 Inputs/Outputs
Details pin assignment for KP8 inputs/outputs.
KP8F Inputs/Outputs
Details pin assignment for KP8F inputs/outputs, including fail-safe.
KP32F Interfaces
Details pin assignments for KP32F power, inputs, and I/O.
PROFINET Interface
Details pin assignment for the PROFINET RJ45 socket.
9.6 KP8 and KP8F Bit Assignment
Input Area Mapping
Shows how keys and inputs map to controller bits.
Output Area Mapping
Shows how LEDs map to controller bits.
9.7 KP8F Encoder Evaluation
Fail-Safe Channel Evaluation
Describes encoder evaluation for KP8F fail-safe channels.
Sensor Evaluation Modes
Details evaluation modes (1oo1, 1oo2) and bit meanings.
9.8 KP32F Bit Assignment
Input Area Mapping
Shows bit assignments for KP32F keys and inputs across slots.
Digital Inputs Mapping
Shows bit assignments for KP32F digital inputs.
Output Area Mapping
Shows bit assignments for KP32F LEDs in output areas.
9.9 KP32F Sensor Evaluation
Fail-Safe Channel Evaluation Modes
Describes sensor evaluation modes for KP32F fail-safe channels.
Sensor Evaluation Modes (1oo1, 1oo2)
Details sensor evaluation modes and bit meanings for KP32F.
A Appendix
A.1 ESD Guideline
Explains ESD principles and precautions for handling electronic components.
Protective Measures Against Static Discharge
Provides grounding and handling precautions for ESD devices.
Glossary
Key Terms and Definitions
Provides definitions for key terms like Automation System, Controller, EMC, Failsafe, etc.
PROFINET and Safety Terms
Defines PROFINET, PROFIsafe, Safe State, and Safety Function.
Sensor Evaluation and Modes
Defines Sensor Evaluation, Safety Mode, and Standard Mode.
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