Siemens SIMATIC KP8 Operating Instructions Manual
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Siemens SIMATIC KP8 Operating Instructions Manual

Siemens SIMATIC KP8 Operating Instructions Manual

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KP8, KP8F, KP32F

SIMATIC HMI
HMI device
KP8, KP8F, KP32F
Operating Instructions
11/2011
A5E03284305-02

___________________
Preface
___________________
Overview
Safety instructions and
___________________
approvals
___________________
Planning the use
___________________
Mounting and connecting the
HMI device
___________________
Operator controls and
displays
___________________
Assigning parameters for the
HMI device in STEP 7
___________________
Fail-safe operation of KP8F
and KP32F
___________________
HMI device maintenance and
repair
___________________
Technical specifications
___________________
Appendix
___________________
List of abbreviations
1
2
3
4
5
6
7
8
9
A
B

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Summary of Contents for Siemens SIMATIC KP8

  • Page 1 ___________________ KP8, KP8F, KP32F Preface ___________________ Overview Safety instructions and ___________________ approvals SIMATIC HMI ___________________ Planning the use HMI device ___________________ Mounting and connecting the KP8, KP8F, KP32F HMI device ___________________ Operator controls and displays Operating Instructions ___________________ Assigning parameters for the HMI device in STEP 7 ___________________ Fail-safe operation of KP8F...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Preface

    Preface Purpose of the operating instructions This operating manual provides information for manuals derived from the requirements for mechanical engineering documentation according to DIN EN 62079. This information relates to the place of use, transport, storage, mounting, use and maintenance. These operating instructions are intended for: ●...
  • Page 4 Preface Registered trademarks The following designations marked with the protective note ® are registered trademarks of the Siemens AG: ● HMI ® ● SIMATIC ® ● WinCC ® Notes on fail-safe operation The following sections of these operating instructions contain important information about the fail-safe operation of the KP8F and the KP32F: ●...
  • Page 5 Preface Style conventions This manual uses the following style conventions: Style Convention Scope "Add screen" Terminology in the user interface, for example dialog names, • tabs, buttons, menu commands Required input, for example, limits, tag values. • Path information • "File >...
  • Page 6 ● Training center (http://sitrain.automation.siemens.com/sitrainworld/?AppLang=en) Additional information on SIMATIC products is available in the Internet at: ● Industry Portal (http://www.automation.siemens.com/_en/portal/index.htm) ● Overall SIMATIC documentation (http://www.siemens.com/simatic-tech-doku-portal) Recycling and disposal The HMI devices described in these operating instructions can be recycled due to the low levels of pollutants.

  • Page 7: Table Of Contents

    Table of contents Preface ..............................3 Overview..............................11 Product Overview.........................11 Scope of delivery .........................11 Design of KP8 and KP8F ......................12 Structure of the KP32F ........................15 Accessory kit ..........................17 Service packages.........................17 Performance features ........................18 Communication and enabled PLCs .....................19 Fail-safe operation of KP8F and KP32F ..................20 Safety instructions and approvals ......................
  • Page 8 Table of contents Mounting and connecting the HMI device ....................47 "Mounting and connection of HMI device" checklist ..............47 Check the scope of delivery ......................47 Mounting the HMI device ......................47 Connecting the HMI device ......................48 4.4.1 Connection sequences and lines ....................
  • Page 9 Table of contents Fail-safe operation of KP8F and KP32F ....................95 Overview ............................95 Passivate HMI device ........................96 Error diagnostics ..........................97 Repair error and reintegrate......................99 Response times of the PROFIsafe devices ................100 HMI device maintenance and repair ...................... 103 Service ............................103 Spare parts and repairs ......................104 Technical specifications.........................
  • Page 10 Table of contents KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 11: Overview

    Overview Product Overview Application scenarios of the HMI device The HMI device shows you operating states of a plant. You can actively control a running production process based on this information. The HMI device is designed for mounting in control panels, and replaces keys and LEDs that are individually mounted.

  • Page 12: Design Of Kp8 And Kp8F

    Overview 1.3 Design of KP8 and KP8F Design of KP8 and KP8F Front view and side view ① Labeling strips ② Oblong holes for a mounting clamp ③ Keyboard Plan view KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...
  • Page 13 Overview 1.3 Design of KP8 and KP8F Rear view KP8 ① Power supply connection and digital inputs and outputs ② Bar for strain relief ③ Seal ④ PROFINET interfaces KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...
  • Page 14 Overview 1.3 Design of KP8 and KP8F Rear view KP8F ① Power supply connection and digital inputs and outputs ② Bar for strain relief ③ DIP switch ④ Seal ⑤ PROFINET interfaces KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 15: Structure Of The Kp32F

    Overview 1.4 Structure of the KP32F Structure of the KP32F Front view and side view ① Oblong holes for a mounting clamp ② Keyboard Plan view KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...
  • Page 16 Overview 1.4 Structure of the KP32F Rear view ① Openings for labeling strips ② Bar for strain relief ③ PROFINET interfaces ④ DIP switch ⑤ Connector for the digital inputs ⑥ Connector for the digital inputs/outputs ⑦ Connector for the power supply connection ⑧...

  • Page 17: Accessory Kit

    Overview 1.5 Accessory kit Accessory kit Device Content of the accessory kit A 12-pin plug connector • Four mounting clamps for mounting the HMI device • KP8F A 16-pin plug connector • Four mounting clamps for mounting the HMI device •...

  • Page 18: Performance Features

    Overview 1.7 Performance features Performance features Performance features KP8 The HMI device offers a wide range of features: ● 8 short-stroke keys with integrated LEDs The LEDs allow for the display of different colors. The colors red, yellow, blue, green and white are displayable.

  • Page 19: Communication And Enabled Plcs

    Overview 1.8 Communication and enabled PLCs Performance features KP32F The HMI device offers a wide range of features: ● 32 short-stroke keys with integrated LEDs The LEDs allow for the display of different colors. The colors red, yellow, blue, green and white are displayable.

  • Page 20: Fail-Safe Operation Of Kp8F And Kp32F

    Overview 1.9 Fail-safe operation of KP8F and KP32F Released protocols The HMI device uses the following protocols for communication with the controller: ● PROFINET IO for standard communication ● PROFIsafe Mode V2.0 for fail-safe communication of the KP8F and KP32F Fail-safe operation of KP8F and KP32F Configuring software For fail-safe operation of the HMI device, the following software is required:...
  • Page 21 Overview 1.9 Fail-safe operation of KP8F and KP32F Configuration example of an F system with KP8F and KP32F The following example shows fail-safe and non-fail safe devices in a computer network. In the example, each PROFINET IO device communicates with just one PROFINET IO- controller.
  • Page 22 Overview 1.9 Fail-safe operation of KP8F and KP32F Fail-safe operation of KP8F and KP32F KP8F and KP32F are PROFINET IO devices in an Industrial Ethernet. In fail-safe mode the HMI device registers the signal states of compatible emergency stop buttons and transmits corresponding safety frames to the controller. The controller and the HMI device communicate with each other using the fail-safe protocol, PROFIsafe.

  • Page 23: Safety Instructions And Approvals

    Safety instructions and approvals Safety Instructions WARNING Injury or material damage If you do not follow precisely the safety guidelines and manuals in this handbook, this may result in sources of danger and make safety functions ineffective. This can result in personal injuries or material damage.
  • Page 24 Recall Note If a safety issue is discovered for the KP8F or the KP32F, customers are immediately informed by the Siemens sales department they ordered from and told about suitable measures. KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 25: Approvals

    II 3 G Ex nA IIC T4 Gc II 3 D II 3 D Ex tc IIIC T 70 °C Dc IP65 The design examination certificate is available at the following Internet address: Technical Support (http://www.siemens.de/automation/csi_en_WW) KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...
  • Page 26 Safety instructions and approvals 2.2 Approvals FM approval "Factory Mutual Research" approval in accordance with Approval Standard Class Number 3611, 3600, 3810 Approved for use in: ● Class I, Division 2, Group A, B, C, D Tx ● Class I, Zone 2, Group IIC Tx UL approval Please note the following: ●...

  • Page 27: Tüv Certificate

    Germany You can find the certificates from the Technical Inspectorate in the Internet at the following address: "Technical Support (http://www.siemens.de/automation/csi_en_WW)" Notes about Usage The HMI device is designed for industrial use, limit class A. The following standards are met: ● Requirements for emissions EN 61000-6-4:2007 ●...
  • Page 28 If an HMI device is operated in potentially explosive atmospheres of zone 22, pay attention to the product information "Use in potentially explosive atmospheres of zones 2 and 22." The product information is available at the following Internet address: Technical Support (http://www.siemens.de/automation/csi_en_WW) WARNING Personal injury and damage to property Personal injury and property damage can occur in potentially explosive atmospheres if an electric connection is disconnected from the HMI device while the system is in operation.
  • Page 29 Safety instructions and approvals 2.4 Notes about Usage Operating conditions for zones 2 and 22 The following operating conditions apply for zones 2 and 22: ● The HMI device must be installed in a control cabinet. The control cabinet must meet the following in accordance with EN 60529: –...

  • Page 30: Electromagnetic Compatibility

    The following documentation applies to the mounting of the HMI device: ● Description "Directives for interference-free installation of PLCs" (http://support.automation.siemens.com/WW/view/de/1064706)" ● The manual "PROFINET System Description" Pulseshaped Interference The following table shows the electromagnetic compatibility of modules compared to pulse- shaped interference.
  • Page 31 Safety instructions and approvals 2.5 Electromagnetic compatibility Sinusoidal interference The table below shows the EMC properties of the modules with respect to sinusoidal interference. These specifications only apply when the HMI device meets the specifications and directives regarding electrical installation. Sinusoidal interference Test values Corresponds...
  • Page 32 Safety instructions and approvals 2.5 Electromagnetic compatibility KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 33: Planning The Use

    Planning the use "Plan use" check list Before deploying the HMI device, you should check that the planned operation of the HMI device complies with the following test steps. Test step Information Check Check climatic and mechanical ambient Ambient conditions for storage and conditions transport (Page 33) Set mounting position, installation location and...
  • Page 34 Planning the use 3.2 Ambient conditions for storage and transport In the following table, the tests are contained that were checked on the HMI device in regards to the ambient conditions for transport and storage. Test Permitted range Drop test, in transport package ≤...

  • Page 35: Ambient Conditions For Operation

    Planning the use 3.3 Ambient conditions for operation Ambient conditions for operation Mechanical and climatic ambient conditions The HMI device is designed for operation in a location protected from the effects of the weather. The ambient conditions meet the requirements for IEC 60721-3-3 Edition 2.2:2002: ●...
  • Page 36 Planning the use 3.3 Ambient conditions for operation Testing mechanical ambient conditions In the following table contains tests that were checked on the HMI device in regards to the ambient conditions for operation. Test Physical variable Value Vibrations Vibration 1 octave/min IEC 60068-2-6:2007 10 cycles per axis Test Fc...

  • Page 37: Mounting Positions And Type Of Fixation

    Planning the use 3.4 Mounting Positions and Type of Fixation Mounting Positions and Type of Fixation Mounting position The HMI device is designed for mounting in: ● Racks ● Cabinets ● Control boards ● Consoles In the following, all of these mounting options are referred to by the general term "cabinet". The HMI device is self-ventilated and approved for vertical and inclined mounting in stationary cabinets.

  • Page 38: Preparing For Mounting

    Planning the use 3.5 Preparing for Mounting Type of fixation Mounting clamps are provided for mounting the device - see section "Accessory kit (Page 17)". ① Hooks ② Grub screw The main dimensions of the HMI device are not exceed by the installation of the mounting clamps.
  • Page 39 Planning the use 3.5 Preparing for Mounting Dimensions of the mounting cut-out You can mount several HMI devices flush side-by-side or stacked. ● Mounting cut-out KP8, KP8F The following figure shows the dimensions of the mounting cut-out and the required distances.
  • Page 40 Planning the use 3.5 Preparing for Mounting Distances between KP32F and KP8 or KP8F The following figure shows the required distances for flush-mounting of KP32F and KP8 or KP8F. Mounting Depth The mounting depth for the HMI device depends on the type of construction of the PROFINET connector.

  • Page 41: Insulation Resistance, Protection Class And Degree Of Protection

    Planning the use 3.6 Insulation resistance, protection class and degree of protection Insulation resistance, protection class and degree of protection Insulation resistance of the HMI device Insulation resistance is demonstrated in the type test with the following test voltages in accordance with IEC 61131-2: Circuits with a nominal voltage of U Test voltage...

  • Page 42: Requirements For Fail-Safe Operation

    Planning the use 3.7 Requirements for fail-safe operation Requirements for fail-safe operation 3.7.1 Sensor for 1oo1 mode The following safety categories can be achieved with the HMI device: ● SIL2 corresponding to IEC 61508 ● PL d corresponding to IEC 13849-1 ●...

  • Page 43: Sensor For 1Oo2 Mode

    Planning the use 3.7 Requirements for fail-safe operation Proof-test interval Note the following: ● They have a considerable safety responsibility for the instrumentation with sensors. ● Sensors normally do not survive a proof-test interval of 10 years corresponding with IEC 61508. The sensors clearly lose their safety.
  • Page 44 Planning the use 3.7 Requirements for fail-safe operation Sensor Requirements for Fail-Safe Sensors NOTICE Qualified sensor If you do not use any qualified, normed sensors, the safety categories SIL3, PL e and category 4 will not be reached. Only use qualified sensors corresponding with IEC 60947. Note Our electronics are equipped with such safety engineering features so that 98% of the maximum permissible probability of hazardous faults is due to all other components of the...

  • Page 45: Cables

    Planning the use 3.7 Requirements for fail-safe operation Fault detection Faults can be detected if the following connection errors are present: ● When non-equivalent sensor signals are connected. ● When a single-channel sensor has a redundant connection. WARNING No redundant connection of two single-channel break contacts If sensor signals are connected redundantly (break contacts), a fault will only be recognized if one of the sensors is triggered.
  • Page 46 Planning the use 3.7 Requirements for fail-safe operation KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 47: Mounting And Connecting The Hmi Device

    NOTICE Do not use damaged parts If you use defective parts from the items delivered, you may experience malfunctions. If you find defective parts in the item delivered, contact your Siemens partner. Only install undamaged parts. Mounting the HMI device Requirement ●...

  • Page 48: Connecting The Hmi Device

    ● The HMI device must be mounted according to the specifications of these operating instructions. ● Shielded standard cables For additional information, refer to the Internet at: Industry Mall (http://mall.automation.siemens.com) Connection sequence Note Failure to do so may result in damage to the HMI device.

  • Page 49: Ports

    Mounting and connecting the HMI device 4.4 Connecting the HMI device Connecting the cables Pay attention to the following when connecting the lines: ● Do not bend contact pins ● All plug connectors are coded against polarity reversal. The setting of the interfaces is described in section "Technical specifications (Page 105)". 4.4.2 Ports Note...

  • Page 50: Connecting Functional Grounding At The Kp32F

    Mounting and connecting the HMI device 4.4 Connecting the HMI device The following figure shows the interfaces of the KP32F. 4.4.3 Connecting functional grounding at the KP32F Differences in electrical potential Differences in potential may occur between spatially separated system parts. Such differences in electrical potential can lead to high equalizing currents over the data cables and therefore to the destruction of their interfaces.
  • Page 51 Mounting and connecting the HMI device 4.4 Connecting the HMI device ● Use equipotential bonding conductors made of copper or galvanized steel. Establish a large surface contact between the equipotential bonding conductors and the grounding/protective conductor and protect them from corrosion. ●...

  • Page 52: Connecting The Power Supply

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.4 Connecting the power supply Configuration diagram The figure below shows the connection between KP8 or KP8F and the power supply. The figure below shows the connection between KP32F and the power supply. The interfaces are described in the section "Interface description (Page 112)".
  • Page 53 Mounting and connecting the HMI device 4.4 Connecting the HMI device Connecting the connector The plug-in connector for connecting the power supply is contained in the accessory kit and is designed for cables with a maximum cross-section of 1 mm .

  • Page 54: Connect Standard Inputs/Outputs

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.5 Connect standard inputs/outputs On the back of the HMI device are the digital inputs/outputs for non fail-safe input and output devices. Non fail-safe inputs/outputs are shown in gray in the following illustrations. Unconnected inputs/outputs are automatically set to "0".

  • Page 55: Connecting Kp8F - Fail-Safe Inputs

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.6 Connecting KP8F - fail-safe inputs 4.4.6.1 General The KP8F is intended for operation of an emergency stop button and fail-safe sensor. Please observe the information in Section "Sensor for 1oo1 mode (Page 42)" and "Sensor for 1oo2 mode (Page 43)".
  • Page 56 Mounting and connecting the HMI device 4.4 Connecting the HMI device Procedure 1. Connect the EMERGENCY-STOP button as follows to the connector for the fail-safe digital inputs: – Sensor supply VS.0 for the FI.0 input – Sensor supply VS.1 for the FI.1 input Note The assignment of the fail-safe inputs has changed as of product version 03.

  • Page 57: Fail-Safe Connection Of Sensor

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.6.3 Fail-safe connection of sensor Requirement ● 1 connector, see accessory kit ● 2 buttons as NC contact or NO contact Procedure The following approach is an example. 1. Connect the button as follows to the connector for the fail-safe digital inputs: –...

  • Page 58: Connecting Kp32F - Fail-Safe Inputs

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.7 Connecting KP32F - fail-safe inputs 4.4.7.1 General The KP32F is intended for the connection of EMERGENGY STOP buttons and fail-safe sensors. Please observe the information in Section "Sensor for 1oo1 mode (Page 42)" and "Sensor for 1oo2 mode (Page 43)".
  • Page 59 Mounting and connecting the HMI device 4.4 Connecting the HMI device Procedure 1. Connect the EMERGENCY-STOP button as follows to the connector for the fail-safe digital inputs: – Sensor supply VS.0 for the FI.0 input – Sensor supply VS.1 for the FI.1 input –...

  • Page 60: Fail-Safe Connection Of Sensor

    Mounting and connecting the HMI device 4.4 Connecting the HMI device 4.4.7.3 Fail-safe connection of sensor Requirement ● 1 connector, see accessory kit ● 2 to 4 buttons as NC contact or NO contact Procedure The following approach is an example. 1.

  • Page 61: Connecting The Plc

    Always use only the approved cables to connect a SIMATIC S7 controller. Standard cables are available for the connection. You will find more information in the SIMATIC NET-catalog IK PI or on the Internet at: Industry Mall (http://mall.automation.siemens.com) KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...
  • Page 62 Mounting and connecting the HMI device 4.4 Connecting the HMI device Configuration diagram for serial configuration The figure below illustrates the connection between the HMI device and the controller with a serial configuration. Configuration diagram for star configuration The following figure shows the connection between the HMI device and the controller with a star configuration.

  • Page 63: Switching On And Testing The Hmi Device

    Mounting and connecting the HMI device 4.5 Switching on and testing the HMI device Switching on and testing the HMI device Note If the KP8F or KP32F is operated with fail-safe components, check before each commissioning, whether the required sensor evaluation is set correctly according to the circuit.

  • Page 64: Securing The Cables

    Mounting and connecting the HMI device 4.6 Securing the cables Securing the cables After the power-on test, use cable ties to secure the connected cables to the marked fixing elements to ensure strain relief. ● Strain relief on the KP8 and KP8F ●...

  • Page 65: Operator Controls And Displays

    Operator controls and displays Front-sided control elements and displays Operator control elements There are illuminated pushbuttons on the front of the HMI device. The following figures show the illuminated pushbuttons and the numbering of the associated LEDs. ● KP8 and KP8F ●...

  • Page 66: Rear Operator Controls And Displays

    Operator controls and displays 5.2 Rear operator controls and displays Display elements The corresponding bit in the controller is set as long as the key is pressed. Surface LEDs are integrated in each key. They can be used to represent bit states of the connected controller. The LEDs can be displayed in red, green, yellow, blue and white.
  • Page 67 Operator controls and displays 5.2 Rear operator controls and displays The following control elements and displays are located on the rear of the KP32F. PROFINET interfaces There are two LEDs on each PROFINET interface. These LEDs display the status of the PROFINET communication.

  • Page 68: Labeling Keys

    Operator controls and displays 5.3 Labeling keys Labeling keys You can label the keys as required for your project. Use the labeling strip for this purpose. ● KP8 and KP8F When installed, the labeling strips can be inserted if the mounting has a material thickness of <...
  • Page 69 Printing labeling strips A template for the labeling strips is available as a Word file online under: "Labeling strips for SIMATIC Panels (http://support.automation.siemens.com/WW/view/en/11274631)" Observe the information in this file. The labeling strip of the KP8 and the KP8F have the following dimensions:...
  • Page 70 Operator controls and displays 5.3 Labeling keys Procedure 1. Edit the template. 2. Print the template. You can use printable foils. Always ensure an adequate material stiffness during the selection. This is needed to insert the labeling strips. The maximum permitted thickness of the labeling strip is 0.15 mm.

  • Page 71: Assigning Parameters For The Hmi Device In Step 7

    HMI device. Information on how to assign parameters of the fail-safe I/O in STEP 7, is available in the Programming and operation manual "S7 Distributed Safety - Configuring and Programming" (http://support.automation.siemens.com/WW/view/en/22099875) and in the "Safety Technology in SIMATIC S7" system manual (http://support.automation.siemens.com/WW/view/en/12490443).
  • Page 72 Requirement ● The GSD is installed. Information on installing the GSD can be found online at: Integrating a GSD File (http://support.automation.siemens.com/WW/view/en/22817133) ● STEP 7 applications, e.g., the LAD/STL/FBD editor or the symbol table, are closed. ● SIMATIC Manager is open.
  • Page 73 Assigning parameters for the HMI device in STEP 7 6.2 Integrating GSDML in STEP 7 Parameterizable slots The STEP 7 project has to be configured and parameters assigned in HW Config to enable communication between HMI device and controller. Note The KP8F can only be configured with a –...

  • Page 74: Kp8 And Kp8F

    You can find additional information on device name and device number in the manual "SIMATIC PROFINET system description (http://support.automation.siemens.com/WW/view/en/19292127)". ● Slot 1 - address area of the keys and LEDs 0 to 8 and lamp test on this slot KP8, KP8F, KP32F...

  • Page 75: Setting The Properties For Profinet

    Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 6.3.2 Setting the properties for PROFINET Requirement ● A project is open in "HW Config". The setting described in the following uses KP8 as an example and applies similarly for the KP8F.

  • Page 76: Setting The Properties Of The Digital Inputs/Outputs

    Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 6.3.3 Setting the properties of the digital inputs/outputs Requirement ● A project is open in "HW Config". Procedure 1. Double click in the properties window on slot 1. The "Properties –...

  • Page 77: Kp8F - Setting The Fail-Safe Properties

    Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 6. Change the entries, if required. 7. Click "OK". The entries are saved. The dialog box closes. Result The HMI device will now respond in operation according to the new setting. The switch states of the digital inputs/outputs of the HMI device are stored in the specified address area of the controller.
  • Page 78 Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F Procedure 1. Double click in the properties window on slot 2. The "Properties – F-DI" dialog box opens. 2. Open the "Addresses" tab. In the "Inputs" and "Outputs" groups, the start values of the address areas are set depending on the controller used.
  • Page 79 Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 8. Open the "PROFIsafe" tab. If no access rights exist, the following dialog box will be shown. 9. Enter the password that was assigned when the safety program was created in Distributed Safety.

  • Page 80: Kp8F - Configure Shared Device

    Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 6.3.5 KP8F – Configure Shared Device KP8F is designed for shared device. Shared Device is the parallel and independent access from two different controllers to the same HMI device. A fixed assignment of the different modules that are used in an automation device must be configured to a select controller.
  • Page 81 Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 4. Press "Connect". The Shared Device connection is established. The coupled device is displayed in the "Shared Device" group. See red marking. 5. If you want to decouple a Shared Device connection, select the device in question. 6.

  • Page 82: Kp8F - Configure Shared Device For Non Fail-Safe Controller

    Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F 11. Select the Shared Device connection for which you want to change the access. Parameter Meaning full Read and write access by the controller . . . No access by the controller 12.
  • Page 83 Assigning parameters for the HMI device in STEP 7 6.3 KP8 and KP8F Procedure 1. Perform steps 1 to 9 as described in section "KP8F – Configure Shared Device (Page 80)". 2. Select the "Access" tab. The following dialog appears: 3.

  • Page 84: Kp32F

    You can find additional information on device name and device number in the manual "SIMATIC PROFINET system description (http://support.automation.siemens.com/WW/view/en/19292127)". ● Slot 1 - address area of the keys and LEDs 0 to 15 and light test on this slot ● Slot 2 - address area of the keys and LEDs 16 to 31 ●...

  • Page 85: Setting The Properties For Profinet

    Assigning parameters for the HMI device in STEP 7 6.4 KP32F 6.4.2 Setting the properties for PROFINET Requirement ● A project is open in "HW Config". Procedure 1. Double click in the station window on the module. The dialog box "Properties – KP32F" is displayed. 2.
  • Page 86 Assigning parameters for the HMI device in STEP 7 6.4 KP32F Procedure 1. Double-click slot 1 in the detailed view. The dialog box "Properties – 16 keys/LEDs" is displayed. 2. Select the "General" tab. Parameter Meaning Name The name is displayed in the detail view, "Module" column Comment The name is displayed in the detail view, "Comment"...

  • Page 87: Setting The Properties Of The Digital Inputs

    Assigning parameters for the HMI device in STEP 7 6.4 KP32F Result The switch states of the digital inputs/outputs of the HMI device are stored in the specified address area of the controller. 6.4.4 Setting the properties of the digital inputs Requirement ●...

  • Page 88: Setting The Properties Of The Digital Inputs/Outputs

    Assigning parameters for the HMI device in STEP 7 6.4 KP32F 6.4.5 Setting the properties of the digital inputs/outputs Requirement ● A project is open in "HW Config". Procedure 1. Double-click slot 4 in the detailed view. The dialog box "Properties – 16 DI/DO DC24V" is displayed. 2.

  • Page 89: Setting The Fail-Safe Properties

    Assigning parameters for the HMI device in STEP 7 6.4 KP32F 8. Check the standard entry of the addresses. Change the entries, if required. 9. Click "OK". The entries are saved. The dialog box closes. Result The switch states of the digital inputs/outputs of the HMI device are stored in the specified address area of the controller.
  • Page 90 Assigning parameters for the HMI device in STEP 7 6.4 KP32F 4. Open the "Addresses" tab. In the "Inputs" and "Outputs" groups, the start values of the address areas are set depending on the controller used. The signals of the F channels of the HMI device are mapped in these address ranges.
  • Page 91 Assigning parameters for the HMI device in STEP 7 6.4 KP32F 10. Open the "PROFIsafe" tab. When you open a project for the first time, the following dialog appears. 11. Enter the corresponding password. Enter the password that was assigned when the safety program was created in Distributed Safety.

  • Page 92: Setting The Profisafe Address

    Assigning parameters for the HMI device in STEP 7 6.5 Setting the PROFIsafe address 17. Change the monitoring time "F_WD_Time" if needed. To do this, use the "Change value" button. Assign a network and station-wide unique address. 18. Click "OK". The entries are saved.
  • Page 93 Assigning parameters for the HMI device in STEP 7 6.5 Setting the PROFIsafe address Example In the HW Config of the STEP 7 project, set the binary address for "383" as the PROFIsafe- target address: Corresponding setting on the DIP switch: 0101111111 ●...

  • Page 94: Assigning Parameters For Media Redundancy Protocol And Isochronous Real-Time

    See the STEP 7 Online Help for a description of how to configure MRT and IRT in STEP 7. You will find detailed information in the following manual: You can find additional information on device names and device number in the manual "SIMATIC PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127)". KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 95: Fail-Safe Operation Of Kp8F And Kp32F

    Fail-safe operation of KP8F and KP32F Overview Fail-safe mode In fail-safe mode the HMI device recognizes signal states from suitable fail-safe sensors and sends corresponding safety telegrams to the fail-safe controller where the safety program runs. The fail-safe controller and the HMI device communicate with each other using the fail- safe protocol "PROFIsafe".

  • Page 96: Passivate Hmi Device

    Fail-safe operation of KP8F and KP32F 7.2 Passivate HMI device Responses to faults in the system In the case of a failure,the F channels of the HMI device are passivated. This means "0" will be recognized at all fail-safe digital inputs. The system must be configured so that the required safe operating mode can occur.

  • Page 97: Error Diagnostics

    Fail-safe operation of KP8F and KP32F 7.3 Error diagnostics Determining passivation If you want to determine if the HMI device is passive or not, address the "PASS_OUT" variable of the F-I/O. The variable can be assigned the following values: ● 0 = HMI device not passive ●...
  • Page 98 F-I/O-DB can be found in the Programming and operation manual "S7 Distributed Safety - Configuring and Programming" (http://support.automation.siemens.com/WW/view/en/22099875)". HMI device with a serious error If a serious error in the HMI device leads to its failure, the HMI device reacts as follows: ●...

  • Page 99: Repair Error And Reintegrate

    Fail-safe operation of KP8F and KP32F 7.4 Repair error and reintegrate Repair error and reintegrate Remedy The error correction of the HMI device should be undertaken depending on the type of error recognized: Error Possible causes of error Remedy Short-circuit Short-circuit in the sensor Eliminate the short-circuit.

  • Page 100: Response Times Of The Profisafe Devices

    More information about the reintegration of F-I/O and for creating a user acknowledgement in the safety program can be found in the Programming and operation manual "S7 Distributed Safety - Configuring and Programming" (http://support.automation.siemens.com/WW/view/en/22099875). Response times of the PROFIsafe devices Influencing the response time The response time of the HMI device enters into the calculation of the response time of the F-system.
  • Page 101 You can find the current version of this table on the Internet at the following address: "s7coti (http://support.automation.siemens.com/WW/view/en/19138505)", Entry -ID 19138505 Detailed information for the calculation of the response time of the F-system can be found in the "Safety Technology in SIMATIC S7"...
  • Page 102 Fail-safe operation of KP8F and KP32F 7.5 Response times of the PROFIsafe devices KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 103: Hmi Device Maintenance And Repair

    HMI device maintenance and repair Service Observe the safety instructions during maintenance found in section "Safety Instructions (Page 23)". Scope of maintenance The HMI device is designed for maintenance-free operation. Cyclic maintenance work is not required. But you should still clean the keyboard membrane. Procedure CAUTION Damage possible...

  • Page 104: Spare Parts And Repairs

    HMI device maintenance and repair 8.2 Spare parts and repairs Spare parts and repairs If the unit needs to be repaired, ship the HMI device to the Return Center in Fürth. The address is: Siemens AG Industry Sector Retouren-Center Siemensstr. 2 90766 Fürth...

  • Page 105: Technical Specifications

    Technical specifications Dimension drawing KP8, KP8F You can find more images on the Internet at: Image database (http://www.automation.siemens.com/bilddb) KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 106: Dimension Drawing Kp32F

    Technical specifications 9.2 Dimension drawing KP32F Dimension drawing KP32F You can find more images on the Internet at: Image database (http://www.automation.siemens.com/bilddb) KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 107: Technical Specifications

    Technical specifications 9.3 Technical specifications Technical specifications Weight KP8, including connector and mounting clamps, 270 g without packaging KP8F, including connector and mounting clamps, 280 g without packaging KP32F, including connector and mounting clamps, 1,220 g without packaging Power supply Physical variable KP8, KP8F KP32F...
  • Page 108 Technical specifications 9.3 Technical specifications Physical variable KP8, KP8F KP32F 0.1 A Permitted resistive loads • Lamp load, permissible • Energy, inductive ≤ 200 mWs Output voltage ≤ 2 V, in no-load operation With "0" signal • Supply voltage ≥ 3 V With "1"...

  • Page 109: Fail-Safe Mode

    Technical specifications 9.4 Fail-safe mode Fail-safe mode KP8F and KP32F internally The block diagram: The relevant values of the individual blocks are shown in the following. Note All values for the following data are based on the SN 29500:2005 and an ambient temperature of 60 °C.
  • Page 110 Technical specifications 9.4 Fail-safe mode Input unit – 1oo2 mode Parameter Value Comment Hardware Fault Tolerance – Classification – Architecture 1oo2D 1st detected failure leads to the safe state Failure mode Dangerous process value Due to failures in the input circuit One channel Detected 5.78 FIT...
  • Page 111 Technical specifications 9.4 Fail-safe mode Power supply Parameter Value Comment Hardware Fault Tolerance – Classification – Architecture 1oo1D – Failure mode Dangerous process value Due to failures in the power supply Detected 22.50 FIT • • Undetected 0.22 FIT • •...

  • Page 112: Interface Description

    Technical specifications 9.5 Interface description Fail-safe mode for 1oo2 evaluation ● According to IEC 61508 Systematic Capability SIL3 Mode of operation High and low demand mode Meantime to Restoration (MTTR) 100 h Probability of a dangerous failure per hour 2.55 × 10 –10 (PFH) Probability of a dangerous failure on demand...

  • Page 113: Kp8F, Inputs/Outputs

    Technical specifications 9.5 Interface description Pin number Assignment +24 VDC Ground +24 VDC Ground IO.0 digital input/output 0 IO.1 digital input/output 1 IO.2 digital input/output 2 IO.3 digital input/output 3 IO.4 digital input/output 4 IO.5 digital input/output 5 IO.6 digital input/output 6 IO.7 digital input/output 7 9.5.2...

  • Page 114: Kp32F

    Technical specifications 9.5 Interface description 9.5.3 KP32F 9.5.3.1 Power supply Plug connector, 2-pin Pin number Assignment +24 VDC (L+) GND 24 V (M) 9.5.3.2 Inputs X60, connector, 16-pin Pin number Assignment Digital input 0 Digital input 1 … … … I.14 Digital input 14 I.15...

  • Page 115: Profinet

    Technical specifications 9.5 Interface description Pin number Assignment I0.16 digital input/output 16 I0.17 digital input/output 17 … … … I0.30 digital input/output 30 I0.31 digital input/output 31 FI.0 Fail-safe digital input 0 VS.0 Sensor supply 0 for FI.0 FI.1 Fail-safe digital input 1 VS.1 Sensor supply 1 for FI.1 FI.2...

  • Page 116: Kp8 And Kp8F - Bit Assignment In The Process Image

    Technical specifications 9.6 KP8 and KP8F - Bit assignment in the process image KP8 and KP8F - Bit assignment in the process image The signal states of HMI device digital inputs/outputs that are used in standard mode are saved in their own process images independently from the signal states of the fail-safe channels.

  • Page 117: Kp8F - Encoder Evaluation Of The Fail-Safe Channels

    Technical specifications 9.7 KP8F – Encoder evaluation of the fail-safe channels For the output bytes 0 to 2, the bit combinations of the bit x are illustrated in the following table. Bit R x (red, byte 0) Bit G x (green, byte 1) Bit B x (blue, byte 2) Green Blue...
  • Page 118 Technical specifications 9.7 KP8F – Encoder evaluation of the fail-safe channels The following evaluations are possible: ● No evaluation Slot 2 was not set. No evaluation occurs. ● 1oo1 evaluation The slot 2 was set with "1oo1 (1v1)-evaluation, one-channel". The connected sensor is evaluated.

  • Page 119: Kp32F - Bit Assignment In The Process Image

    Technical specifications 9.8 KP32F - Bit assignment in the process image KP32F - Bit assignment in the process image The signal states of HMI device digital inputs/outputs that are used in standard mode are saved in their own process images independently from the signal states of the fail-safe channels.
  • Page 120 Technical specifications 9.8 KP32F - Bit assignment in the process image Output area of the controller Each of the three questions has its own output byte. The LEDs are assigned to the bits in the output area of the controller as follows: For the DOe output bytes 0 to 2, the DOe bit combinations of the bit x are illustrated in the following table.
  • Page 121 Technical specifications 9.8 KP32F - Bit assignment in the process image Output area, slot 2 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Description Output LEDs 16 to 23, Byte 0 LEDs 16 to 23, Byte 1 green LEDs 16 to 23,...

  • Page 122: Kp32F - Sensor Evaluation Of The Fail-Safe Channels

    Technical specifications 9.9 KP32F – Sensor evaluation of the fail-safe channels KP32F – Sensor evaluation of the fail-safe channels Note For digital inputs that are reserved with a fail-safe channel, the process image described in the chapter "KP32F - Bit assignment in the process image (Page 119)" is not used. The fail-safe channels occupy the following address areas in the process image of the fail- safe controller: Input area...
  • Page 123 Technical specifications 9.9 KP32F – Sensor evaluation of the fail-safe channels ● FI.0.FI.1 1oo2, FI.2.FI.3 disabled Slot 5 parameters were set to "FI.0.FI .1 1oo2, FI.2.FI .3 disabled". The EMERGENCY STOP button is evaluated. Bit 0 determines whether or not the EMERGENCY STOP button was pressed. The bit can take on the following values: –...
  • Page 124 Technical specifications 9.9 KP32F – Sensor evaluation of the fail-safe channels ● FI.0.FI.1 1oo1, FI.2.FI.3 1oo1 Slot 5 parameters were set to "FI.0.FI .1 1oo1, FI.2.FI .3 1oo1". The connected sensors are evaluated. Bits 4 to 7 determine if the associated sensor contact is open or closed. The bits may take on the following values: –...

  • Page 125: Appendix

    Appendix ESD guideline What does ESD mean? An electronic module is equipped with highly integrated electronic components. Due to their design, electronic components are highly sensitive to overvoltage and thus to the discharge of static electricity. Such electronic components are labeled as electrostatic sensitive devices (ESD).
  • Page 126 Appendix A.1 ESD guideline ① Synthetic materials ② Wool ③ Antistatic materials such as wood or concrete Protective measures against discharge of static electricity CAUTION Grounding measures There is no equipotential bonding without grounding. An electrostatic charge is not discharged and may damage the ESD. When working with electrostatic sensitive devices, make sure that the person and the workplace are properly grounded.

  • Page 127: List Of Abbreviations

    List of abbreviations Central Processing Unit Direct Current Dual-in-Line Distributed I/O Electrostatic Discharge, the components and modules endangered by such Electromagnetic Compatibility European standard Electrostatic Sensitive Device F-CPU Fail-safe Central Processing Unit Ground Device master file High Frequency Human Machine Interface International Electronically Commission Isochronous Real-Time Light Emitting Diode...
  • Page 128 List of abbreviations KP8, KP8F, KP32F Operating Instructions, 11/2011, A5E03284305-02...

  • Page 129: Glossary

    Glossary Automation system is a controller of the SIMATIC S7 series such as a SIMATIC S7-1200. Controller General term for devices and systems with which the HMI device communicates, e.g. SIMATIC S7. Diagnostics Diagnostics enable you to determine if the signals are being correctly registered in the fail- safe HMI device.
  • Page 130 Glossary Passivation If the F-I/O detects a fault/error, it switches the affected channel or all its channels to the safe state. In other words, channels of this F-I/O are passivated. The F-I/O reports the detected error to CPU via the slave diagnostics. With an F-I/O with inputs, passivation is performed by the the F system by making available substitute values (0) to the safety program instead of the process values queued at the fail-safe inputs.
  • Page 131 Glossary PROFIsafe Fail-safe bus profile of PROFINET for communication between the safety program and the F-I/O in an F system. PROFIsafe address Every F-I/O has a PROFIsafe address. This address is used to receive safety frames from the fail-safe CPU or send safety frames to the fail-safe CPU. Proof-test interval The proof-test interval is the time period after which a component must be put into fail-safe state.
  • Page 132 Glossary Safety mode Operating mode of the HMI device in which safety-related communication can be performed via safety frames. safety-related communication Communication used to exchange fail-safe data. Sensor evaluation Two types of sensor evaluation: ● 1oo1 evaluation Sensor signal is read once. ●...

  • Page 133: Index

    Index Check list Assign parameters for KP32F, 71 KP8 parameter assignment, 71 KP8F parameter assignment, 71 Mounting and connecting, 47 1oo1 evaluation Planning the operation, 33 encoder, 118 Clearance, 40 Sensor, 122, 123, 124 Climatic 1oo1-parameterization, 22 Transport conditions, 33 1oo2 evaluation Communication error, 97 EMERGENCY-STOP button, 118, 123...
  • Page 134 Index Degree of protection, 38, 41 GSD, 71 Design examination certificate, 29 Diagnostic function, 22 Diagnostics, 97 Reading, 98 Hardware update, 71 Diagnostics function, 97 HMI device Reading, 98 connecting, 48 Dialog EMC-compliant mounting, 30 Properties – F-DI, 89 mounting, 38, 48 Digital input Mounting position, 37 Slot 2, 119...
  • Page 135 Index KP32F Operation Main dimensions, 106 In industry, 27 Reintegration, 97 In potentially explosive atmospheres, 28 In residential areas, 27 Main dimensions, 105 With protective measures, 35 KP8F Operation enabled Main dimensions, 105 Dual-channel, 22 Reintegration, 97 Fail-safe, 95 Single-channel, 22 Operator control element, 65 Output area Slot 1, 120...
  • Page 136 Index Reading Diagnostics function, 98 Technical specifications Recycling, 6 Connector X60, 114 Registered trademark, 4 Connector X61, 114 Reintegration, 97 Fail-safe mode, 111, 112 Request KP32F, 107, 108 Cable, 45 KP8, 107 Response time, 101 KP8F, 108 Influencing, 100 Power supply, 107 RJ45, 115 Weight, 107 X60, 112, 113...

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