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Summary of Contents for iltec ULTRAFILLER 4
- Page 1 USER MANUAL ULTRAFILLER ULTRAFILLER 2 ULTRAFILLER 4 Industria di Leivi www.iltec.it Via Gazzo, 1 16040 Leivi (GE) - Italy Rev. 6 - 23/11/2021...
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Page 3: Table Of Contents
CONTENTS General safety rules ........................4 Packing contents ........................6 Unpacking ..........................6 Plate data ..........................7 Product description ........................7 Technical features........................9 Machine start ..........................10 Adjustment ..........................11 Flushing ...........................13 10. Filling of bottles ........................14 11. Tank emptying .........................14 12. Maintenance ...........................15 13. Disposal ...........................17 14. -
Page 4: General Safety Rules
1. GENERAL SAFETY RULES Read all the instructions and safety warnings before use. Keep the manual for future reference. All images are only indicative. Products may undergo future changes. This manual is an integral part of Ultrafiller filling machines and it must be carefully read before using it since it gives important indications with regards to its safe installation, use and maintenance. - Page 5 • Do not open the device casing or repair the device yourself. Should you do so, the safety of the device may be compromised and the warranty becomes void. • NEVER submerse the device in water; wipe it with a slightly damp cloth only. •...
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Page 6: Packing Contents
2. PACKING CONTENTS The filling machine is delivered in a box (see picture 1), which contains: Ultrafiller filling machine Product delivery pipe Power cable (EU, USA or UK) Instruction manual O-ring set for nozzles Declaration of conformity Quick guide Socket head screw for shaft collar adjustment OPTIONAL ACCESSORIES Cartridge station (cartridges h=10”) •... -
Page 7: Plate Data
4. PLATE DATA The manufacturer’s identification and European Directive conformity plate is located on the device. Several safety warnings are applied to the device; such warnings must be strictly followed by everyone dealing with the product. The company is not to be held responsible for damage to property or accidents to people which might occur if the above-mentioned warnings are not observed. -
Page 9: Technical Features
6. TECHNICAL FEATURES MODEL ULTRAFILLER 2 ULTRAFILLER 4 Number of nozzles: Power supply: 110 V 60 Hz o 230 V 50 Hz Dimensions: 330x550x420 500x550x420 Weight: 19.2 kg 25 kg Protection degree IP20... -
Page 10: Machine Start
7. MACHINE START POSITIONING Place the filling machine on a flat surface, away from heating sources. Make sure the machine is properly levelled. If not, adjust it. Place the tap in its seat on the tank. Make sure the pipe with the quick clamp “1” is connected; oth- erwise, connect it to the tank (see pict.2). -
Page 11: Adjustment
8. ADJUSTMENTS NOTE The adjustment points on the filling machine are marked in red in the pictures. Do not adjust other parts of the device. Loosen knob “1” and lift the nozzle support unit “2” completely, then tighten it (see pict. 5). Put a bottle under one of the nozzles (see pict. - Page 12 To change the maximum level of liquid in the bottle, change the position of collar “4” after loosening Allen screws “5” (see pict. 8). If the collar is not properly attached to the nozzle, use the provided hexagonal wrench to tighten it. By lowering the collar, the filling level can be raised, while by lifting it, it can be lowered.
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Page 13: Flushing
9. FLUSHING Before using the filling machine with the desired product, flush it by using drinkable water at room temperature. This operation allows any residue or dust to be removed from pipes, ensuring the good quality of the processed product. WARNING Do not use soaps and/or foamy products. -
Page 14: Filling Of Bottles
10. FILLING OF BOTTLES After carrying out the necessary adjustments and the flushing, it is possible to fill bottles. Make sure the collection tank is completely empty. Follow the points in paragraph 9 placing pipe “1” (see pict. 12) in the tank containing the fluid to be transferred. Turn the main switch to 1. -
Page 15: Maintenance
12. MAINTENANCE CLEANING WARNING Before carrying out any intervention, make sure vacuum is eliminated by the system (vacuum indicator shows “0” bar) and that the filling machine is disconnected from the power supply. At the end of each use, it is necessary to remove any product residue through flushing with water (see chapter 9). - Page 16 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES PROPOSED SOLUTIONS The filling No power supply Make sure the machine is supplied with machine does power not turn on Incorrect electrical Make sure that the power cable is properly connection connected Machine in depression Turn the switch to 0; lift the float until the machine reaches atmospheric pressure, then make sure the vacuometer shows “0 bar”.
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Page 17: Disposal
SPARE PARTS NOTE For a proper operation of the filling machine, use original spare parts only. Upon request, the following components can be supplied: • pipes • complete nozzles • complete tank 13. DISPOSAL If the picture on the left (a cross-out wheel bin) appears on the product, the European directive 2012/19/EU applies. -
Page 18: Warranty
15. WARRANTY The Ultrafiller filling machines manufactured by Industria di Leivi have a 12 month warranty from the purchase date, except in case of different written agreements. The warranty covers all manufacturing and material defects. Replacement and repair opera- tions are covered only if carried out at the manufacturer workshop . If in-warranty goods need to be repaired, the customer must always send the whole Ultrafiller filling machines to the manufacturer. - Page 19 NOTES...
- Page 20 Industria di Leivi www.iltec.it Via Gazzo, 1 16040 Leivi (GE) - Italy...
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