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USER MANUAL ULTRAFILLER 1 LITE REV.01 -10.10.2024 (EN)
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This INSTRUCTIONS FOR USE manual has been produced in accordance with Directive 2006/42/EC It is prohibited to reproduce it, even partially, without the prior written authorization of ILTEC by I.L. INDUSTRIA di LEIVI Srl Via Gazzo, 1 16040 Leivi (GE) T.
CONTENTS INTRODUCTION TO MANUAL ........ 5 RETENTION OF INSTRUCTIONS FOR USE ....5 DEVICE IDENTIFICATION DATA ......5 INTENDED USE ............ 6 SAFETY PRESCRIPTIONS ........6 PACKAGE CONTENTS ..........8 UNPACKING ............8 DESCRIPTION OF THE DEVICE......9 TECHNICAL DATA ..........9 INSTALLATION .............
INTRODUCTION TO MANUAL RETENTION OF INSTRUCTIONS FOR USE The Instruction Manual represents the training NOTE reference document prepared by the Manufacturer, aimed at users who will come into contact with the This user’s manual is an integral part of ULTRASEAMER machine throughout its life cycle.
• Supervise children so that they do not play with the ULTRASEAMER. ILTEC by I.L. INDUSTRIA di LEIVI Srl shall not be held • The device is for use in the home and similar liable in the event of damage to the machine and/or...
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• Entrust customer service to repair or replace NOTE damaged or malfunctioning connection cables and/ or devices. This manual is an integral part of Ultrafiller filling machines and it must be carefully read before using • Do not open the casing of the device to try to repair it since it gives important indications with regards to it yourself.
PACKAGE CONTENTS The device comes in a box inside which are contained: OPTIONAL 1. Ultrafiller filling machine Cartridge station (cartridges h=10”) 2. Product delivery pipe Mignon nozzle with assembly instructions 3. Clamp Oil bath filter 4. O-ring set for nozzles 5.
DESCRIPTION OF THE DEVICE The device consists of the following main components: 5. Vacuum adjustment valve 1. Nozzle holder bracket 6. Product supply pipe 2. Filling nozzle 7. Power cable 3. Vacuum gauge 8. ON/OFF switch 4. Tank for liquid discharge TECHNICAL DATA MODEL ULTRAFILLER 1...
INSTALLATION Positioning Place the filling machine on a flat surface, away from heating sources. Make sure the machine is properly levelled. If not, adjust it. Place the tap in its seat on the tank. Return pipe connection Connect the supplied return pipe to the proper pipe holder.
Electrical connection ATTENTION Before connecting the device to a voltage source, check that its voltage matches that indicated on the device’s nameplate data and that the power switch is in the “0” position. Connect the device to the power supply by means of the cable [1] provided.
ADJUSTMENT NOTE The adjustment points on the filling machine are marked in red in the pictures. Do not adjust other parts of the device. • Open the lever [1] and lift the nozzle support unit [2] completely, then tighten it. •...
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• To change the maximum level of liquid in the bottle, change the position of collar [4] after loosening Allen screws [5]. If the collar is not properly attached to the nozzle, use the provided hexagonal wrench to tighten it. By lowering the collar, the filling level can be raised, while by lifting it, it can be lowered.
FLUSHING Before using the filling machine with the desired product, flush it by using drinkable water at room temperature. The use of a sanitizer is also recommended. This operation allows any dirt or residues to be removed from pipes, ensuring the good quality of the processed product.
FILLING OF BOTTLES After carrying out the necessary adjustments and the flushing, it is possible to fill bottles. • Make sure the collection tank is completely empty. • Follow the points in paragraph “Flushing” placing pipe [1] in the tank containing the fluid to be transferred.
TANK EMPTYING In the collection tank there is a float which stops the filling machine operation if the maximum level is reached. In such a case, it is necessary to empty the tank by doing as follows: • Turn the filling machine off by pushing the ON/OFF switch.
MAINTENANCE Pulizia ATTENTION Before carrying out any intervention, make sure vacuum is eliminated by the system (vacuum indicator shows “0” bar) and that the filling machine is disconnected from the power supply. At the end of each use, it is necessary to remove any product residue through flushing with water (see chapter “Flushing”).
TROUBLESHOOTING Problem Possible causes Proposed solutions Make sure the machine is supplied No power supply with power Make sure that the power cable is Incorrect electrical connection properly connected Turn the switch to 0; lift the The filling machine does not turn on float until the machine reaches atmospheric pressure, then make sure the vacuometer shows “0 bar”.
SPARE PARTS NOTE For a proper operation of the filling machine, use original spare parts only. At the customer’s request they can be provided: • pipes • complete nozzles • complete tank...
DISPOSAL WARRANTY If the figure below (the crossed-out mobile waste The Ultrafiller filling machines manufactured by bin) is on the product, European Directive 2012/19/ Industria di Leivi have a 12 month warranty from EU applies. These products cannot be disposed of with the purchase date, except in case of different written normal waste.
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