TW SOLAR TWMNH-48HD Installation Manual

TW SOLAR TWMNH-48HD Installation Manual

Pv module

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Tongwei Solar Co., Ltd.
PV Module Installation Manual

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Summary of Contents for TW SOLAR TWMNH-48HD

  • Page 1 Tongwei Solar Co., Ltd. PV Module Installation Manual...
  • Page 2 With ½ cut of M10 With ½ cut of G12 With ½ cut of G11L With ½ cut of G12R mono c-Si cell mono c-Si cell mono c-Si cell mono c-Si cell TWMPD-78HS TWMPF-66HS TWMNG-72HS TWMNH-66HS TWMPD-72HS TWMPF-60HS TWMPD-66HS TWMPF-54HS TWMPD-60HS TWMPF-55HS Monofacial TWMPD-54HS...
  • Page 3: Table Of Contents

    CONTENTS 01 Purpose of this Manual 02 Disclaimer 03 Safety & Transport 3.1 General Detailed Rules 3.2 Electrical Performance Safety 3.3 Description of Package Signs 3.4 Unloading, Transportation and Storage 3.5 Unpacking description 04 Mechanical Installation 4.1 Location Selection 4.2 Installation requirements 4.3 Installation Method 05 Electrical Installation 5.1 General Installation...
  • Page 5: Purpose Of This Manual

    This manual applies exclusively to the solar photovoltaic module (here in after referred to as Module) of TW solar energy Co., Ltd. (here in after referred to as TW). The contents of this manual involve the installation methods, operation safety and maintenance information of TW’s Modules.
  • Page 6 Do not stamp on Modules or put weight on Modules. Do not disassemble or drop Modules. Do not remove any nameplate or component of the module. Do not use mirrors or magnifiers to concentrate sunlight onto Modules. Do not lift the module by grasping the junction box or cable wire. Do not use any sharp object with Modules.
  • Page 7: Electrical Performance Safety

    3.2 Electrical Performance Safety PV modules can produce DC current under sunlight. Any contact of exposed metal at  module's wiring parts may result in electrical shock or burn. Any contact of 30V or larger DC Voltage can be fatal. In case of no connected load or external circuits, modules can still produce voltage.
  • Page 8: Description Of Package Signs

    3.3 Description of Package Signs Before the operation, it is necessary to read carefully the unpacking instruction and outer  packing box instruction, and carry out the operation as instructed. DO NOT expose the module to rain or moisture. 2. The Modules in the carton box are fragile.
  • Page 9: Unloading, Transportation And Storage

    3.4 Unloading, Transportation and Storage  When the Modules are delivered to the project site, the freight car shall be ready in the flat, even and open area for parking and unloading.  Forklift unloading: Choose the appropriate carrying forklift according to the commodity weight, unload the Modules from the freight car and place them on flat ground.
  • Page 10: Unpacking Description

    3.5 Unpacking description  In the outdoor unpacking process, it is prohibited to operate in rainy conditions;  If there is wind in the field, special attention shall be paid. Particularly in the event of heavy wind, it is recommended not to handle the module, and it is necessary to properly secure the unpacked Modules;...
  • Page 12: Installation Requirements

    4.2 Installation requirements ● Ensure the module installation method and support system sufficiently robust, so that the Modules can undertake the preset loading conditions, the support installer or supplier shall provide necessary guarantee and other related certifications. The installation support system shall pass the inspection and test by the third-party test institution with the static mechanic analysis capability, and use the local national or international standards, such as DIN1055 or equivalent.
  • Page 13: Installation Method

    4.3 Installation Method ♦ Clamping system Table 1 Installation Method Installation Method A Installation Method B Vertical to the Long Side, with Four Lock Overlapping the Long Side, with Four Lock Blocks Blocks Clamping on the long side Installation Method C Installation Method D Overlapping the Short Side, with Four Lock Vertical to the Short Side, with Four Lock...
  • Page 14 5400/2400 TWMPF-55HS 360~430 5400/2400 TWMPF-54HS 360~420 5400/2400 365~435 3600/2400 45~485 ±1000 TWMPF-60HS 5400/2400 440~540 (special TWMPF-66HS clamp) 5400/2400 5400/2400 TWMNG-72HS A/4±50 A/4±50 5400/2400 5400/2400 TWMNH-66HS TWMPD-60HD 5400/2400 3600/2400 -- TWMND-60HD TWMPD-66HD 5400/2400 3600/2400 -- TWMND-66HD 5400/2400 A/4±50 3600/2400 -- TWMPD-72HD...
  • Page 15 Installation with the mounting hole ♦ Table 3 Installation Method Installation Method E Installation Method F Vertical to the Long Side, with Four Bolts Overlapping the Long Side, with Four Bolts Clamping on the long side Table 4 Mounting dimension and load capacity Height The mounting Installation Method E...
  • Page 16 Table 4 Mounting dimension and load capacity Height The mounting Installation Method E Installation Method F The mounting of the clamp position Test load: front/back Test load: front/back Classification Modules model clamp position frame N(mm) M(mm) (Pa) ﹙Pa) (mm) 1200 1096 5400/2400 TWMPD-60HD...
  • Page 17: Electrical Installation

    Recommended bolt kits are as follows:  Bolt kits M8 bolt kits M6 bolt kits Note Bolt M8 (full thread M8 (full thread recommended) recommended) The material is hot-dip glavanized Washer 2*M8, thickness≥1.5mm 2*M8, thickness≥1.5mm and or stainless steel, and outside outside diameter≥16mm and the material diameter≥16mm...
  • Page 18: Pv Module Layout And Wiring Selection Instructions

    connector or cause a fire.  Under normal conditions, a module is likely to experience conditions that produce more current and/or voltage than reported at standard test conditions, Accordingly, the values of ISC and VOC marked on the Module should be multiplied by a factor of 1.25 when to determining component voltage ratings, current ratings, fuse sizes, and size of controls connected to the PV output.
  • Page 19: Grounding

    Figure. 7 Common arrangement of modules The recommended cable length for different installation methods of each product is as  follows: Single/duble vertical row Single/double horizontal Modules dimensions Battery Modules model Recommended cable length row Recommended cable specifications (Length*Width/mm) (mm) length (mm) 2465*1134 +400/-200...
  • Page 20: Bypass Diodesand Blockdiodes

    This can achieve proper grounding effects.  The grounding conductor must be connected to ground via an appropriate grounding electrode. It is recommended to use lugs to connect the grounding cables. If it is only mechanically connected to a grounded module without bolts and nuts, the mounting system should be grounded as well.
  • Page 21: Maintenance

    ▐ 08 MAINTENANCE Normally, the Modules do not need repair. Follow the maintenance methods below  to ensure the best performance of the Modules: ◊ In most conditions, the normal rainwater can keep the module glass clean. Clean the glass surfaces with wet soft sponge or cloth if necessary.
  • Page 22 客户服务热线: 4000566888 Customer Service Number: 4000566888 售后服务邮箱: twcustomerservice01@tongwei.com After-sales E-mail: twcustomerservice01@tongwei.com...

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