Honda TRX420FA6 Owner's Manual

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TRX420FA6

FOURTRAX RANCHER

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Page 1 TRX420FA6 FOURTRAX RANCHER Part Number...
Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 3 Honda TRX420FA6 4 × 4 with Power Steering OWNER’S MANUAL (Original instructions)
Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 5 Introduction Before riding the ATV, you must evaluate yourself with the below evaluation sheet, in the items that match your ATV. First checks • Can the person reach the footrests • Does he have a good lateral vision (make the panoramic test) First exercises •...
Page 6 Introduction Awareness of special situations • Impact of meteorological conditions • Wary of driving errors or dangerous behaviour putting the immediate safety of the rider or other persons at risk Behaviour satisfactory during use in normal situations (after explanations by the supervisor) •...
Page 7 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
Page 8 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
Page 9 Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.
Page 10: Table Of Contents
Contents Servicing Your Honda ............109 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ..................201 How to store and transport your ATV and how to be an environmentally responsible rider.
Page 11: Atv Safety
ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 15 Labels The following pages describe the label locations and their meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels, because it is important for the labels to be stored on the ATV.
Page 16 Labels BATTERY LABEL DANGER • Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. • Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte.
Page 17 Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm GENERAL WARNING LABEL WARNING The improper operation of ATVs may result in severe injury or death. • Read the Owner’s Manual. •...
Page 18 Labels PASSENGER WARNING LABEL WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. AGE RECOMMENDATION WARNING LABEL WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16.
Page 19 Labels REAR CARRIER LABEL WARNING Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident. Never exceed the maximum rear cargo limit (combined weight on the rear rack and in the storage area) of: 60 kg (133 lb) Refer to instructions in the Owner’s Manual.
Page 20 Labels CE MARK Engine net power: 20.1 kW Machine mass: 308 kg MM/YYYY: Month and year of manufacture FUEL LABEL Unleaded petrol only. ETHANOL up to 10% by volume. ATV Safety...
Page 21 Labels CE MARK BATTERY LABEL RADIATOR CAP LABEL TYRE & OVERLOAD WARNING LABEL FRONT CARRIER LABEL ATV Safety...
Page 22 Labels AGE RECOMMENDATION GENERAL WARNING WARNING LABEL LABEL FUEL LABEL 4WD BRAKING INFORMATION LABEL REAR CARRIER LABEL TRAILER HITCH LABEL PASSENGER WARNING LABEL ATV Safety...
Page 23: Instruments & Controls
Instruments & Controls This section shows the location of all indicators and controls you Instruments & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 24 Instruments & Controls Controls & Features ..............38 Ignition Switch................. 38 2WD/4WD Select Lever............39 Start Button................40 Engine Stop Switch..............40 Headlight Switch ..............41 Headlight Dimmer Switch ............41 Horn Button ................41 Recoil Starter ................42 Throttle Lever ................43 Drive Mode Select Switch ............
Page 25: Operation Component Locations
Operation Component Locations rear brake lever/ headlight dimmer switch parking brake lever headlight switch P/R lever front brake lever horn throttle lever button gearshift start button drive mode select switches switch engine stop switch ignition switch 2WD/4WD select lever Instruments & Controls...
Page 26 Operation Component Locations rear cargo rack front cargo rack recoil starter rear brake pedal Instruments & Controls...
Page 27 Operation Component Locations flag pole bracket storage compartment trailer hitch Instruments & Controls...
Page 28: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) neutral indicator (5) PS (Electric Power Steering) indicator (2) reverse indicator...
Page 29 Indicators & Displays Lamp Check Initial lamp check: The indicators come on for a few seconds and then go off when you turn the ignition switch to ON (q). The high coolant temperature indicator and PGM-FI indicator will temporarily come back on for a few seconds and then go off after initial lamp check.
Page 30 Indicators & Displays Display Check When the ignition switch is turned on, the multi-function display (1) will temporarily show all the modes and digital segments and initial message. So you can make sure the liquid crystal display is functioning properly. The displays are identified in the table on page 22 with the words: Display Check.
Page 31 Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check. Reverse indicator Lights when the transmission is in reverse. Lamp Check. PGM-FI indicator Lights when there is any abnormality in the PGM-FI (Programmed Fuel Injection) system. Should also light for a few seconds and then go off when the ignition switch is turned on.
Page 32 Indicators & Displays Multi-function The display includes the display following functions. Display Check. 4WD indicator Shows when the 4WD drive mode engages (page 27). Gear position Shows the gear position (page indicator 28). Speedometer Shows riding speed (page 24). Fuel gauge Shows approximate fuel supply available (page 29).
Page 33 Indicators & Displays Mode button Selects display in the lower parts of multi-function display (page 24). This button also used to change the speed and mileage unit (page 27), adjusts the clock (page 31) and resets tripmeter, maintenance tripmeter and maintenance hour meter (page 36).
Page 34: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: 4WD indicator Odometer Gear position indicator Tripmeter Maintenance minder Coolant temperature gauge indicator Hour meter Speedometer Maintenance tripmeter Fuel gauge Maintenance hour meter Digital clock (1) multi-function display (5) maintenance minder (2) 4WD indicator indicator...
Page 35 Indicators & Displays Each time you press the mode button, mode will change as shown in the illustration. Fuel gauge (page 29) Digital clock (page 31) Hour meter (page 35) Odometer (page 32) Maintenance Tripmeter (page 32) tripmeter (page 36) Coolant temperature Maintenance hour gauge (page 33)
Page 36 Indicators & Displays If there is a fuel warning with your ATV, the display will automatically change to the fuel gauge. If you try to change the display back to ordinary display, it will automatically return to the fuel gauge. If there is a coolant temperature warning with your ATV, the display will automatically change to the coolant temperature gauge.
Page 37: Speed And Mileage Unit Changing
Indicators & Displays Speed and Mileage Unit Changing The speedometer, odometer, tripmeter and maintenance tripmeter show in either “MPH” and “MILE” or “KM/H” and “KM”. To change the speed and mileage unit, press and hold the mode button (1) for more than 5 seconds in odometer (page 32) with the ATV stopped.
Page 38: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position. AUTO (automatic shift mode): The indicator displays N for neutral, R for reverse, and D for drive. ESP (manual shift mode): The indicator displays N for neutral, R for reverse, and 1 –...
Page 39: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge (1) shows the approximate fuel supply available with fuel mark (2). The fuel tank capacity is: 14.7 ℓ (3.88 US gal, 3.23 Imp gal) (2) fuel mark (1) fuel gauge Regardless of what mode the display is in, when the fuel level reaches only 1st segment (3), the display will automatically switch to the fuel gauge display.
Page 40 Indicators & Displays When the fuel gauge show E _ _ _ _ _ F (4) and LO FUEL (5) blink 3 times alternately and fuel mark blinks, you should refill the tank as soon as possible. (The fuel mark blinks except the fuel gauge display) The amount of fuel reserve is approximately: 4.9 ℓ...
Page 41: Digital Clock
Indicators & Displays Digital Clock The digital clock (1) displays hours and minutes with the clock mark (2), when the ignition switch is ON (q). To adjust the time, proceed as follows: 1. Turn the ignition switch ON (q) to display the clock (page 25). 2.
Page 42: Odometer
Indicators & Displays Odometer The odometer (1) registers total distance traveled in mileage while the ignition is ON (q) with the ODO display (2). The odometer locks at 999,999 when the read-out exceeds 999,999. (1) odometer (2) ODO display Tripmeter The tripmeter (1) shows mileage per trip with the TRIP display (2), while the ignition is ON (q) since you last reset the tripmeter.
Page 43: Coolant Temperature Gauge
Indicators & Displays Coolant Temperature Gauge The coolant temperature gauge (1) with the coolant temperature mark (2) shows the coolant temperature. When coolant temperature is low, the coolant temperature gauge will display “Lo”. (1) coolant temperature gauge (3) high coolant temperature indicator (2) coolant temperature mark If all sections of the coolant temperature gauge and high coolant...
Page 44 Indicators & Displays NOTICE Continuing to ride with an overheated engine can cause serious engine damage. Coolant temperature gauge failure: If the coolant temperature system has an error, the coolant temperature gauge (1) will blink and preferentially appear in the display, and/or high coolant temperature indicator (3) will turn on.
Page 45: Hour Meter
Indicators & Displays Hour Meter The hour meter (1) shows accumulated hours while the ignition switch is ON (q) with the hour meter mark (2). The hour meter provides accurate service period information for initial and regular maintenance. The hour meter locks at 99,999.9 when the read-out exceeds 99,999.9.
Page 46: Maintenance Tripmeter & Maintenance Hour Meter
Indicators & Displays Maintenance Tripmeter & Maintenance Hour Meter The maintenance tripmeter (1), the maintenance hour meter (2) and maintenance minder indicator (3) inform you when the mileage or operating hours on your ATV approaches and passes the maintenance interval specified on the maintenance schedule (page 116).
Page 47: Instruments & Controls
Indicators & Displays Reset the meters after each scheduled maintenance. To reset the maintenance tripmeter and the maintenance hour meter, press and hold the mode button and turn the ignition switch to ON (q). Continue to hold the mode button, the maintenance minder indicator will light up, and after 2 seconds will blink twice, the maintenance minder indicator is reset.
Page 48: Controls & Features
Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 77). Insert the key and turn it to the right for the ON (q) position. The ignition switch is also used to reset the maintenance tripmeter and the maintenance hour meter (page 36).
Page 49: 2Wd/4Wd Select Lever
Controls & Features 2WD/4WD Select Lever Your ATV is equipped with a 2WD/4WD select lever (1), which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that’s suitable for your riding. Keep both hands on the handlebar while machine is in motion and come to a complete stop before using the 2WD/4WD select lever.
Page 50: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch r OFF e RUN The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 79. When the start button is pushed, the starter motor will crank the engine.
Page 51: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO (3) horn button The headlight switch (1) is used to turn the headlights ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.
Page 52: Recoil Starter
Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 82. Instruments & Controls...
Page 53: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 54: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch (1) has two positions, AUTO (automatic shift mode) and ESP (manual shift mode). See Shifting Gears page 83. RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 55: Gearshift Switch
Controls & Features Gearshift Switch AUTO (automatic shift mode): These gearshift switches [upshift switch (1) and downshift switch (2)] are used to select the drive (D), neutral (N) and reverse (R). See Shifting Gears, page 83 and Riding in Reverse, page 89. ESP (manual shift mode): These gearshift switches are used to select the next higher or lower gear in the transmission.
Page 56: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 91. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Page 57: Parking Brake/Reverse Lever (P/R Lever)
Controls & Features Parking Brake/Reverse Lever (P/R Lever) LEFT HANDLEBAR (1) P/R lever (2) rear brake lever/parking brake lever The P/R lever (1) on the rear brake lever/parking brake lever (2) is used to apply the parking brake or to shift the transmission into reverse.
Page 58 Controls & Features To apply the parking brake: Bring the vehicle to a complete stop, make sure the transmission is in neutral. Squeeze the rear brake lever/parking brake lever (1), then rotate the P/R lever (2) clockwise until it engages the slot on the rear brake lever/parking brake lever bracket.
Page 59: Flag Pole Bracket
Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 60: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch (1) is located on the rear frame. To use the hitch, you’ll need a proper size ball (2) as specified by the trailer manufacturer. To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions.
Page 61: Storage Compartment
Controls & Features Storage Compartment The storage compartment (1) is located below the rear cargo rack (2). To open the compartment, unhook the rubber strap (3). Be careful not to flood this area when washing your ATV. REAR (1) storage compartment (2) rear cargo rack (3) rubber strap Instruments &...
Page 62: Eps (Electric Power Steering)
Controls & Features EPS (Electric Power Steering) This ATV is equipped with an electronically controlled, electric- power-assisted steering system. While the engine is running, the EPS (Electric Power Steering) system provides power from the electric motor, which helps you to turn the ATV’s handlebar more easily.
Page 63: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 64: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
Page 65 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event...
Page 66: Rider Training
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 67: Age Recommendation
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 68: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.
Page 69: Is Your Atv Ready To Ride
Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Page 70 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page 130) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tyres Use a gauge to check the air pressure. Adjust if needed.
Page 71 Is Your ATV Ready to Ride? If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page 64). Cargo Check that all cargo is secure. Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed.
Page 72 Is Your ATV Ready to Ride? Headlight and Check for proper function (page 41). Headlight Dimmer Switch Engine Stop Switch Check for proper function (page 40). Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.
Page 73: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 74: Load Limits
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 75: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...
Page 76: Accessories & Modifications
We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.
Page 77: Modifications
Because safety, vehicle movement, and clearance must be taken into consideration, you must consult your tyre maker or Honda dealer before changing your tyre model type. Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.
Page 78 Before Riding...
Page 79: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 246).
Page 80 Basic Operation & Riding Braking..................91 Riding Your ATV ................. 93 Making Turns ................93 Skidding or Sliding..............95 Riding Up Hills ................. 96 Riding Down Hills ..............100 Crossing or Turning on Hills or Slopes ........101 Riding Over Obstacles ............103 Riding Through Water ............
Page 81: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 53. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 82: Keep Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 83: Riding Position & Safety Equipment
Safe Riding Precautions Riding Position & Safety Equipment Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs. Long-sleeved apparel Helmet and eye and trousers protection Off-road motorcycle Off-road motorcycle gloves boots Basic Operation &...
Page 84: Moving The Atv Without Starting The Engine
Safe Riding Precautions Moving the ATV without Starting the Engine When you need to move the ATV without starting the engine follow the below steps. (When the ATV has stalled or starts to roll backwards, see page 99) Be sure your legs are clear of the wheels.
Page 85: Control Speed
Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...
Page 86: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 87: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 88: Preparation
Starting & Stopping the Engine Preparation (1) ignition switch (3) engine stop switch (2) neutral indicator 1. Before starting, make sure the vehicle is on a level surface and lock the parking brake (page 106). 2. Turn the ignition switch (1) to ON (q). Confirm the following: •...
Page 89: Starting Procedure
Starting & Stopping the Engine Starting Procedure This ATV is fuel-injected with an automatic choke. Follow the procedure indicated below. Any Air Temperature • Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 90: Bank Angle Sensor Ignition Cut-Off System
Starting & Stopping the Engine Bank Angle Sensor Ignition Cut-off System Your vehicle’s banking (lean angle) sensor system is designed to automatically stop the engine if the vehicle is overturned. Before restarting the engine, you must turn the ignition switch to the OFF (w) position and then back to ON (q).
Page 91: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator light is on, then turn the ignition switch to OFF (w). The engine stop switch should normally remain in the RUN (e) position even when the engine is OFF.
Page 92: Using The Recoil Starter
Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Turn the ignition switch to the ON (q) position. 2. Check that the transmission is in neutral. 3.
Page 93: Shifting Gears
Shifting Gears Your ATV has two shift modes: AUTO (automatic shift mode) and ESP (manual shift mode). You can select the desired shift mode with the drive mode select switch. AUTO (automatic shift mode): Use this mode for everyday riding. The transmission automatically shifts to keep the engine at the best speed for the riding condition.
Page 94 Shifting Gears Drive mode select (AUTO/ESP) The drive mode select switch (1) is located on the right handlebar. To select the drive mode, release the throttle, then slide the drive mode select switch to the desired position. With the throttle fully closed, the drive mode can be changed while riding.
Page 95 Shifting Gears To select a forward gear (D or 1) from neutral (N), press the upshift switch (2) once. • In AUTO (automatic shift mode) the gear position indicator shows “D” • In ESP (manual shift mode) the gear position indicator shows “1” To select reverse (R) from neutral (N), use the P/R lever and press the downshift switch (3) once.
Page 96 Shifting Gears Driving in ESP (manual shift mode): After starting the engine and letting it warm up, follow these procedures: 1. With the transmission in neutral, release the parking brake (page 48), but continue to squeeze the rear brake lever/parking brake lever.
Page 97 Shifting Gears The transmission cannot be upshifted from neutral to 1st gear or D-mode when the engine speed is above 2,300 rpm or the ground speed is above 3 km/h (2 mph). The transmission cannot be downshifted from 1st gear or D-mode to neutral when the ground speed is above 1.5 km/h (1 mph) or engine speed is above 2,300 rpm.
Page 98 Shifting Gears Learning when to shift gears comes with experience. Keep the following tips in mind: • As a general rule, shift while moving in a straight line. • Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drivetrain. •...
Page 99: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 100 Riding in Reverse NOTICE Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a safe speed while riding in reverse gear. 6. Release the rear brake lever/parking brake lever. 7. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns.
Page 101: Basic Operation & Riding
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the rear brake lever/parking brake lever.
Page 102 Braking When possible, reduce your speed or complete braking before entering a turn. Avoid braking or closing the throttle quickly while turning. Either action may cause one or more wheels to slip and reduce your control of your ATV. Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills.
Page 103: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
Page 104 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.
Page 105: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 106: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgement. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
Page 107 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 108 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
Page 109 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 110: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.
Page 111: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
Page 112 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.
Page 113: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.
Page 114: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tyres have some ability to float.
Page 115 Riding Your ATV • Riding through water can make the brakes less effective than normal, and may reduce stopping ability. • If necessary, apply the brakes repeatedly until they dry out and operate normally. Basic Operation & Riding...
Page 116: Parking
Parking Touching the brakes after long hours or heavy usage, can cause burn injuries. 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral.
Page 117 Parking Parking on a Steep Incline or a Loose or Slippery Surface If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure: 1. While holding the brakes, set the parking brake. 2.
Page 118 Basic Operation & Riding...
Page 119: Servicing Your Honda
Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 227. Before You Service Your Honda The Importance of Maintenance ..........
Page 120 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................129 Engine Oil & Filter ..............132 Rear Final Gear Oil ..............140 Front Final Gear Oil..............143 Coolant ..................145 Air Cleaner ................152 Engine Throttle ..................158 Reverse Inhibitor System ............160 Spark Plug ................
Page 121: The Importance Of Maintenance
Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble-free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.
Page 122: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 123: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Page 124: Maintenance Schedule
Honda Shop Manual. If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. If you decide to do...
Page 125 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
Page 126 R RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 — * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. Servicing Your Honda...
Page 127 * Should be serviced by your dealer, unless you have the proper tools and service data, and is mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
Page 128: Maintenance Record
12 or 200 3,000 (1,800) or 18 or 300 4,000 (2,400) or 24 or 400 5,000 (3,000) or 30 or 500 6,000 (3,600) or 36 or 600 7,000 (4,200) or 42 or 700 8,000 (4,800) or 48 or 800 Servicing Your Honda...
Page 129: Maintenance Component Locations
Maintenance Component Service Preparations Locations P/R lever front brake fluid reservoir front brake lever reverse assist lever rear brake lever/ fuel fill cap throttle lever parking brake lever Servicing Your Honda...
Page 130 Servicing Your Honda...
Page 131 Servicing Your Honda...
Page 132: Tool Kit
* 10 × 12 mm open end wrench * 14 × 17 mm open end wrench * spark plug wrench and handlebar * pliers * 5 mm Hex wrench * tool box REAR (1) tool kit (3) rubber band (2) gear change tool Servicing Your Honda...
Page 133: Owner's Manual Storage
To remove the rear fender cover, see page 127. Be careful not to flood this area when washing your ATV. REAR FENDER COVER UNDERSIDE (1) owner’s manual (4) air pressure gauge (2) plastic document bag (5) rubber band (3) rear fender cover Servicing Your Honda...
Page 134: Seat Removal
1. Insert the front prongs (3) into the backside of the tank cover (4) and hooks (5) on the frame, and press the studs (6) into the grommets (7). 2. Press down on the seat until locks. Servicing Your Honda...
Page 135: Tank Cover Assembly Removal
(3) tank cover assembly Removal 1. Remove the seat (page 124). 2. Remove the prongs (1) from the grommets (2). 3. Remove the tank cover assembly (3) by releasing the tabs A (4) and tabs B (5). Servicing Your Honda...
Page 136 LEFT SIDE (1) prongs (4) tabs A (2) grommets (5) tabs B (3) tank cover assembly Installation Install the parts in the reverse order of removal. Make sure that all prongs and tabs are installed securely in position. Servicing Your Honda...
Page 137: Rear Fender Cover Removal
3. Firmly pull the prongs (2) from their grommets (3). 4. Slide the rear fender cover (4) forward to disengage the tabs (5). 5. Remove the rear fender cover. Installation Install the parts in the reverse order of removal. Servicing Your Honda...
Page 138: Clip Removal
1. Pull up the centre pin to release the lock. 2. Pull out the clip of the hole. Installation 1. Insert the clip into the hole. 2. Press down the centre pin securely to lock the clip. Servicing Your Honda...
Page 139: Fuel
91 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded petrol that has a pump octane number (R + M)/2 of 86 or higher, or a research octane number of 91 or higher.
Page 140 When there is only one segment left in the fuel gauge (page 29), fuel will be low and you should refuel as soon as possible. Refueling Procedure Refer to Safety Precautions on page 113. (1) fuel fill cap (2) bottom of filler neck Servicing Your Honda...
Page 141 • Stop the engine and keep heat, sparks and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. 3. After refueling, turn the fuel fill cap clockwise securely. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...
Page 142: Engine Oil & Filter
Change the engine oil as specified in the maintenance schedule on page 116. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 143 • Do not use API SH or higher oils displaying a circular API “energy conserving” or “resource conserving” service label on the container. They may affect lubrication and clutch performance. RECOMMENDED RECOMMENDED • Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
Page 144 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
Page 145 The oil level should be between the upper level mark (3) and the lower level mark (4) on the dipstick. LEFT SIDE LEFT SIDE (2) dipstick (3) upper level mark (1) oil check lid (4) lower level mark (cont’d) Servicing Your Honda...
Page 146 8. Reinstall the oil fill cap and dipstick. 9. Install the tank cover assembly. 10. Install the seat. 11. Install the oil check lid. NOTICE Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE (5) oil fill cap Servicing Your Honda...
Page 147 Changing Engine Oil & Filter Refer to Safety Precautions on page 113. Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. NOTICE Using the wrong oil filter may result in leaks or engine damage.
Page 148 (page 210). 2. Apply engine oil to a new O-ring and install it to the oil filter cover. Then install a new oil filter. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model.
Page 149 6. Check that there are no oil leaks. 7. Install the tank cover assembly (page 125). 8. Install the seat (page 124). If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 150: Rear Final Gear Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W–90 Changing Oil Refer to Safety Precautions on page 113. Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
Page 151 (5) oil fill inspection hole (3) O-ring 4. After the oil has completely drained, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) (cont’d) Servicing Your Honda...
Page 152 12 N·m (1.2 kgf·m , 9 lbf·ft) 7. Pour the drained oil into a suitable container and dispose of it in an approved manner (page 210). NOTICE Improper disposal of drained fluids is harmful to the environment. Servicing Your Honda...
Page 153: Front Final Gear Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W–90 Changing Oil Refer to Safety Precautions on page 113. Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining. Servicing Your Honda...
Page 154 7. Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) FRONT (1) oil drain bolt (3) oil fill inspection hole (2) oil fill cap Servicing Your Honda...
Page 155: Coolant
The factory provides a 50/50 solution of antifreeze and water in this ATV. This coolant solution is recommended for most operating temperatures and provides good corrosion protection. Decreasing the concentration of antifreeze to less than 40 % will not provide proper corrosion protection. Servicing Your Honda...
Page 156 (1). It should be between the UPPER (2) and LOWER (3) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair. Servicing Your Honda...
Page 157 4. Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) radiator cap lid (5) reserve tank cap 5. After adding coolant, install the parts in the reverse order of removal. Servicing Your Honda...
Page 158 Refer to Safety Precautions on page 113. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
Page 159 5. Unhook the left side of the centre radiator grill cover hook (9) and slide the left radiator grill cover. 6. Remove the left radiator grill cover. NOTICE Do not apply pressured water directly to the radiator core. The pressured water can damage the radiator core. (cont’d) Servicing Your Honda...
Page 160 Coolant LEFT FRONT (1) reserve tank tube (6) clips (2) reserve tank (7) tab A (8) tab B (3) left radiator grill cover (9) centre radiator grill cover (4) bolt hook (5) clip Servicing Your Honda...
Page 161 8. Wash the radiator core (12) and centre radiator grill cover. LEFT FRONT (10) (11) (12) (10) centre radiator (11) centre radiator grill cover hook grill cover (12) radiator core 9. Install the removed parts in reverse order of removal. Servicing Your Honda...
Page 162: Air Cleaner
Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
Page 163 1. Remove the seat (page 124). UNDER SEAT (1) spring hooks (3) air cleaner housing cover (2) retainer clips 2. Unlatch the spring hooks (1) and retainer clips (2). 3. Remove the air cleaner housing cover (3). (cont’d) Servicing Your Honda...
Page 164 Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.) UNDER SEAT (4) screw (7) air cleaner (5) air cleaner assembly (8) air cleaner body (6) clamp Servicing Your Honda...
Page 165 • Install the air cleaner housing cover with the FRONT mark (9) facing forward and fit the cut out of the tab (10) at the end of the air cleaner. UNDER SEAT (10) (10) (9) FRONT mark (10) tab Servicing Your Honda...
Page 166 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover (1) too far into the breather joint (2). If the dust cover is dirty, clean it. Servicing Your Honda...
Page 167 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 168: Throttle
3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 169 If the cable is kinked or chafed, have it replaced. 4. Check the throttle cable for tension or stress in all steering positions. 5. Lubricate the throttle cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 170: Reverse Inhibitor System
After adjustment, tighten the lock nut securely. 4. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your dealer. Servicing Your Honda...
Page 171: Spark Plug
The centre electrode (2) should have a flat tip and sharp edges, and the side electrode (3) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your dealer. (cont’d) Servicing Your Honda...
Page 172 • If installing a new plug, tighten it twice to prevent loosening: a) First, tighten the plug: NGK: 3/4 turn after it seats. DENSO: 1/2 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again: 1/8 turn after it seats. Servicing Your Honda...
Page 173 If a plug is too tight, the threads may be damaged. 10. Connect the spark plug cap. Take care to avoid pinching any cables or wires. 11. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
Page 174: Valves
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...
Page 175: Spark Arrester
3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. REAR (1) bolt Servicing Your Honda...
Page 176: Suspension
Do not attempt to disassemble, service, or dispose of the damper; see your dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only. Servicing Your Honda...
Page 177 1 2 3 4 5 (1) spring pre-load adjuster (2) pin spanner The spring pre-load adjuster (1) has 5 positions for different load or riding conditions. Use the pin spanner (2) to adjust the shock spring pre-load. Servicing Your Honda...
Page 178 Make sure that both shock absorbers are adjusted to the same position. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5-4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. Servicing Your Honda...
Page 179: Brakes
Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air. Servicing Your Honda...
Page 180 If it comes in contact with your eyes, wash them out with clean water and immediately call a doctor. If it comes in contact with your skin, wash with clean water and, if necessary, call a doctor. Servicing Your Honda...
Page 181 It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 173). Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. Servicing Your Honda...
Page 182 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
Page 183 Check the wear indicator (1). If the wear indicator aligns with the edge of the reference mark (2), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
Page 184 Brakes RIGHT REAR (1) wear indicator (2) reference mark Check the wear indicator (1). If the wear indicator aligns with the reference mark (2), both pads must be replaced, see your dealer for this replacement. Servicing Your Honda...
Page 185 Freeplay (measurement at the tip of the end of the brake lever) should be: 25 – 30 mm (1.0 – 1.2 in) 3. If necessary, adjust to the specified range. Servicing Your Honda...
Page 186 • Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, P/R lever, and fasteners are in good condition. Servicing Your Honda...
Page 187 (2). Hold the rear brake light switch and turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT REAR (1) rear brake light switch (2) adjusting nut Servicing Your Honda...
Page 188: Wheels & Tyres
WARNING WARNING Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed. Follow all instructions in this owner’s manual regarding tyre inflation and maintenance. Servicing Your Honda...
Page 189 Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve caps are secure. If necessary, install new caps. Servicing Your Honda...
Page 190 Be sure to check tyre pressure at the riding site, since changes in altitude can affect air pressure. The recommended “cold” tyre pressures are: FRONT REAR RECOMMENDED 35 kPa (5.1 psi) 35 kPa (5.1 psi) PRESSURE Servicing Your Honda...
Page 191 • Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tyre or tread. • Excessive tread wear. Servicing Your Honda...
Page 192 (2). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
Page 193 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
Page 194 When you replace a tyre, remember: Have the tyre replaced by your dealer if possible. If you have a tyre professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...
Page 195: Guards
Maintenance Schedule. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 196 (2) front driveshaft guards (1) front boot guards Check the front boot guards (1) and front driveshaft guards (2) for cracks, damage or looseness. Tighten any loose fasteners. Replace the front boot guards and front driveshaft guards as required. Servicing Your Honda...
Page 197 Guards Rear Boot Guards Refer to Safety Precautions on page 113. (1) rear boot guards Check the rear boot guards (1) for cracks, damage or looseness. Tighten any loose fasteners. Replace the rear boot guards as required. Servicing Your Honda...
Page 198: Drivetrain Boots
Refer to Safety Precautions on page 113. (1) propeller shaft boots (2) yoke joint boot Check the propeller shaft boots (1) and yoke joint boot (2) for damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
Page 199 Front Driveshaft Boots & Rear Driveshaft Boots Refer to Safety Precautions on page 113. FRONT REAR (1) driveshaft boots Check the driveshaft boots (1) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
Page 200: Battery
This symbol on the battery means that this product must not be treated as household waste. NOTICE An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for battery disposal. Servicing Your Honda...
Page 201 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 202 3. Remove the rear fender cover (page 127). 4. Release the rings and remove the rubber band (1). 5. Disconnect the negative (–) terminal lead (2) from the battery (3) first, then disconnect the positive (+) terminal lead (4). Servicing Your Honda...
Page 203 4. Make sure all bolts and other fasteners are secure. 5. Install the removed parts in reverse order of removal. (6) battery rubber Make sure the clock is set to the proper time (page 31) after the battery is reconnected. Servicing Your Honda...
Page 204 We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...
Page 205: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 113.
Page 206 Any condensation inside the headlight should dissipate after a few minutes of running the engine with the headlight(s) on. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Servicing Your Honda...
Page 207 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 208 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
Page 209 Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container. Servicing Your Honda...
Page 210 Servicing Your Honda...
Page 211: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............202 What to Take to the Riding Area..........202 What to Take on the Trail ............
Page 212: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 213: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 214: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
Page 215 Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.
Page 216: Storing Your Honda
Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.
Page 217: Preparation For Storage
Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 113. 1. Change the engine oil and filter (page 137). 2. Make sure the cooling system is filled with a 50/50 % antifreeze solution (page 145). 3. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
Page 218 Storing Your Honda 4. To prevent rusting in the cylinder, perform the following: • Remove the spark plug cap from the spark plug (page 161). • Remove the spark plug. Do not connect the spark plug to the spark plug cap.
Page 219: Removal From Storage
Storing Your Honda Removal from Storage Refer to Safety Precautions on page 113. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months – change the engine oil (page 137). 3. If your ATV has been stored for more than two months – ask your dealer to drain and replace the fuel.
Page 220: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Page 221: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 222: General Guidelines
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
Page 223 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 224: If Your Engine Quits Or Won't Start
If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine – or experience poor engine performance –...
Page 225 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. engine stop switch OFF Slide the engine stop switch to RUN. transmission not in Shift into neutral or squeeze neutral the front brake lever.
Page 226 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high coolant Check the coolant temperature temperature gauge and high coolant temperature indicator. Refer to If the High Coolant Temperature Indicator Lights, page 225.
Page 227: If The Transmission Is Not Functioning Properly
If the Transmission Is Not Functioning Properly ESP (manual shift mode): If one or both shift switches do not function, see the following instruction. If proper function cannot be restored, see your dealer. When the engine is running: 1. Stop the ATV. 2.
Page 228 If the Transmission Is Not Functioning Properly AUTO (automatic shift mode): When the automatic transmission is not shifting properly, the gear position indicator will show “–” and blink. See your dealer to check and restore the automatic transmission. If the gear position indicator shows “–” and blink while riding, perform the following: 1.
Page 229 If the Transmission Is Not Functioning Properly If the ATV does not move, even through “–” is not blinking in the gear position indicator: If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission. 1.
Page 230: Emergency Gear Selection & Operation
Emergency Gear Selection & Operation If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to your dealer. 1.
Page 231 Emergency Gear Selection & Operation How to Shift Gears Manually: (1) gear change tool (A) downshift (counterclockwise) (B) upshift (clockwise) • With the ATV unoccupied, align the hexagonal hole of the gear change tool (1) with the hexagonal end of the secondary spindle which is located on the front crankcase.
Page 232: If You Have A Flat Tyre
If You Have a Flat Tyre How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
Page 233 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Safety Precautions on page 113. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen – but do not remove – the wheel nuts (1). 3.
Page 234 If You Have a Flat Tyre Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 64 N·m (6.5 kgf·m , 47 lbf·ft) If a torque wrench was not used for installation, see your dealer as...
Page 235: If The High Coolant Temperature Indicator Lights
If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition to ON (q). High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
Page 236 If the High Coolant Temperature Indicator Lights • If the reserve tank is low or empty, don’t ride without adding coolant (page 146). After adding coolant, turn the engine on and check the coolant temperature gauge and high coolant temperature indicator. If the indicator doesn’t turn off, do not ride.
Page 237: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
Page 238 If a Fuse Blows Main and Shift Motor Fuses Access 1. To prevent an accidental short circuit, turn the ignition switch to OFF (w) before checking or replacing the fuses. 2. Remove the seat (page 124). 3. Remove the rear fender cover (page 127). 4.
Page 239 If a Fuse Blows Circuit Fuses Access (7) circuit fuses (8) spare fuses 6. To check or replace a circuit fuse (7), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse (8) of the same rating.
Page 240 If a Fuse Blows EPS (Electric Power Steering) Fuse Access 1. Turn the ignition switch to OFF (w) before checking the fuse. 2. Remove the seat (page 124). 3. Remove the rear fender cover (page 127). 4. To access the EPS fuse (1), remove the EPS fuse box cover (2). If the EPS fuse is blown, see your dealer for this service.
Page 241 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.
Page 242: If You Crash
If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.
Page 243: If You Lose Your Key
If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.
Page 244: If The Battery Is Low (Or Dead)
If the Battery Is Low (or Dead) Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. 1.
Page 245: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 246 Taking Care of the Unexpected...
Page 247: Technical Information
Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............238 Specifications ................240 Break-in Guidelines..............246 Petrol Containing Alcohol............247 Technical Information...
Page 248: Vehicle Identification
Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN (1) is stamped on the front of the frame. VIN ______________________________________________________ FRONT (1) VIN The engine number (2) is stamped on the upper side of the rear crankcase or left side of the crankcase behind the oil check lid.
Page 249 Vehicle Identification Colour Label & Code The colour label (1) is attached on the left side of the frame. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR__________________________________________________ CODE ____________________________________________________ LEFT SIDE (1) colour label Technical Information...
Page 250: Specifications
3.6 ℓ (3.8 US qt , 3.2 Imp qt) engine oil API Service Classification SG or recommendation higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Honda 4-stroke oil or an equivalent Technical Information...
Page 251 Specifications Fuel & Lubricants (cont’d) cooling system High quality ethylene glycol recommendation antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 1.6 ℓ (1.7 US qt , 1.4 Imp qt) capacity Capacities passenger capacity operator only maximum weight 220 kg (485 lb) capacity...
Page 252 Specifications Power Transmission primary reduction 2.680 secondary reduction 1.818 final reduction front 3.231 rear 3.154 transmission ratio 3.058 2.157 1.541 1.178 0.848 reverse 3.996 final drive shaft Chassis & Suspension caster 2° trail 4 mm (0.2 in) tyre size, front AT24 ×...
Page 253 Specifications Electrical battery GYZ16H 12 V –16 Ah (10HR) / 16.8 Ah (20HR) generator 0.45 kW/5,000 min (rpm) Lights headlight (Low/High) 12 V 35/35 W × 2 brake/tail light neutral indicator reverse indicator high coolant temperature indicator PGM-FI indicator PS (Electric Power Steering) indicator Fuses main 1...
Page 254 Specifications Torque Specification engine oil filter 12 N·m (1.2 kgf·m, 9 lbf·ft) cover bolts engine oil drain 25 N·m (2.5 kgf·m, 18 lbf·ft) bolt rear final gear oil 12 N·m (1.2 kgf·m, 9 lbf·ft) drain bolt rear final gear oil 12 N·m (1.2 kgf·m, 9 lbf·ft) fill cap front final gear oil...
Page 255 Specifications Noise Level & Vibrations Noise level 77 dB(A) EN 15997 Annex H Uncertainty of 3 dB(A) measurement Vibration on seat Not exceed 0.5 m/s EN 15997 Annex I Uncertainty of measurement Vibration on handlegrip Not exceed 2.5 m/s EN 15997 Annex I Uncertainty of measurement Technical Information...
Page 256: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...
Page 257: Petrol Containing Alcohol
Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.
Page 258: Index
Index Index accessories .................66 age recommendation ..............57 air cleaner, dust cover ................156 filter ..................152 housing drain tube ..............157 air pressure, gauge ..................123 tyre ..................179 apparel, protective ..............54 appearance care ...............195 bank angle sensor ignition cut-off system ........80 battery ..................190 brake light switch adjustment ...........177 brakes, cables ..................176 fluid ..................169...
Page 259 Index capacity, fuel ................130 care, appearance ..............195 cargo, loading and operational guidelines ..........65 weight limit ................64 cleaning, appearance care ............195 climbing hills ................96 clip ...................128 colour label ................239 compartment, owner’s manual ..............123 storage ..................51 tool kit ..................122 component fails ................235 controls &...
Page 260 Index engine, flooded ...................79 guard ..................185 number .................238 oil ..................132 pinging ..................129 starting ..................77 stop switch ................40 stopping ..................81 won’t start ................214 environment ................210 EPS (Electric Power Steering) ............52 exhaust system, cleaning ..................60 purging .................165 final gear, front ..................143 rear ..................140 flag pole bracket ................49 flat tyre ..................222 flooded engine ................79...
Page 261 Index fuel, fill cap ...................130 gauge ..................29 recommendation ..............129 refueling ................130 reserve fuel supply ..............130 tank capacity .................130 fuses ..................227 gap, spark plug ..............162, 241 gasohol ..................247 gear shifting ................83 gearshift switch ..............45, 86 guards ..................185 headlight dimmer switch ............41 headlight switch .................41 high coolant temperature indicator .......18, 21, 225 hills,...
Page 262 Index indicators, 4WD indicator ............22, 24, 27, 39 gear position indicator .............28 high coolant temperature indicator ......18, 21, 225 maintenance minder indicator ..........36 neutral indicator ..............18, 21 PGM-FI indicator ..............18, 21 PS (Electric Power Steering) indicator ......18, 21, 52 reverse indicator ..............18, 21 inspection, pre-ride ..............59 key, lost ..................233...
Page 263 Index maintenance, component locations .............119 hour meter ................36 importance ................111 minder indicator ..............36 precautions ................113 record ...................118 safety ..................112 schedule ................114 tripmeter .................36 manufacturer, Authorised Representative and Importer for EU Market ...258 maximum weight limit ..............64 mode button ................18, 23 modifications ................67 multi-function display ..............24 neutral indicator ..............18, 21...
Page 264 Index passenger, no carrying ..............57 pavement, no riding on ..............71 petrol ..................129 petrol containing alcohol ............247 pinging, engine ................129 plug, spark ................161 pre-ride inspection ..............59 problems, unexpected ..............211 propeller shaft boots & yoke joint boot ........188 protective apparel ...............54 rear boot guards ...............187 rear driveshaft boots ..............189 rear final gear oil ..............140 recoil starter ................42...
Page 265 Index riding, basic operations ..............69 clothing ...................54 over obstacles ................103 precautions ................71 preparing for .................202 safety ..................2 safety precautions ..............71 through water ...............104 safety, important precautions ............113 labels ..................5 riding precautions ..............71 schedule, maintenance .............114 seat removal ................124 select lever, 2WD/4WD select ..............39 serial numbers ................238 shifting gears ................83...
Page 266 Index starting, engine ..................77 troubleshooting ..............214 stop switch, engine ..............40 stopping engine .................81 storage, ATV ..................206 compartment ................51 owner’s manual ..............123 suspension, adjustment ................166 spring pre-load ..............167 switch, downshift ................45, 86 engine stop ................40 headlight .................41 headlight dimmer ..............41 ignition ..................38 upshift ................45, 86 throttle, cable ................158, 159...
Page 267 Index troubleshooting, starting ............214 turning, on hills or slopes ..............101 on level ground ...............93 tyres, air pressure ................179 flat ..................222 repairing ................183 replacing ................184 tread conditions ............181, 182 valve clearance .................164 vehicle identification no. (VIN) ..........238 warning labels ................5 washing your ATV ..............196 water, riding through ...............104 weight limit ................64...
Page 268: Manufacturer, Authorised Representative And Importer For Eu Market
Importer for EU Market Manufacturer, Authorised Representative and Importer for EU Market Manufacturer Authorised Representative and Importer for EU Market Honda of South Carolina Honda Motor Europe Ltd – Mfg., Inc. Aalst Office 1111 Honda way Wijngaardveld 1 (Noord V) Timmonsville,...
Page 275 32HR7640 WPCXXXX.2018.XX.19 00X32-HR7-6400 PRINTED IN USA...

Honda TRX420FA6 Owner's Manual

Table of Contents

Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Tips

Taking Care of the Unexpected

Technical Information

Quick Links

Chapters

Need help?

Questions and answers

Related Manuals for Honda TRX420FA6

Summary of Contents for Honda TRX420FA6

Table of Contents