Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
Page 2 2010 Honda TRX420FA TRX420FPA 4 4 with Power Steering FOURTRAX RANCHER AT OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
Page 3 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 4 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information.
Page 5: A Few Words About Safety
A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Page 6 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
Page 7 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety related labels on your ATV.
Page 8: Table Of Contents
Contents Servicing Your Honda ..............Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally responsible rider.
Page 10: Atv Safety
ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ...............
Page 11: Important Safety Information
Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 12 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 13 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 14: Safety Labels
Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
Page 15 Safety Labels ATV Safety...
Page 16 Safety Labels ATV Safety...
Page 17 Safety Labels ATV Safety...
Page 18: Instruments & Controls
Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 19 Gearshift Switch ................Reverse Selector Knob ..............Front Brake Lever ................Rear Brake Lever ................Rear Brake Pedal ................Parking Brake ..................Flag Pole Bracket ................Trailer Hitch ..................PS (Electric Power Steering) ( TRX420FPA only) ......Instruments & Controls...
Page 20: Operation Component Locations
Operation Component Locations reverse selector knob parking brake headlight dimmer switch lock lever drive mode select switch headlight switch rear brake lever/ front brake parking lever brake lever throttle lever gearshift start button switches engine stop switch ignition switch 2WD/4WD select lever Instruments &...
Page 21 Operation Component Locations rear cargo rack seat latch front cargo rack rear brake pedal fuel valve Instruments & Controls...
Page 22 Operation Component Locations flag pole bracket trailer hitch Instruments & Controls...
Page 23: Indicators & Displays
(2) neutral indicator indicator (3) PS (Electric Power (6) PGM-FI indicator Steering) indicator (7) multi-function display (TRX420FPA only) (8) hourmeter/odometer/ (4) 4WD indicator tripmeter select button Lamp Check The high coolant temperature indicator and PGM-FI indicator come on for a few seconds and then go off when you turn the ignition switch ON...
Page 24 ) and remains on until you shift out of 4WD mode. If one of these indicators does not come on when it should, have your Honda dealer check for problems. Display Check When the ignition switch is turned ON (...
Page 25 ON ( ). If the indicator comes on at any other time, reduce speed and take your vehicle to a Honda dealer as soon as possible. Lamp Check. Instruments & Controls...
Page 26 Indicators & Displays Multi-function The display includes the following display functions. Display Check. Gear position Shows the gear position (page indicator Oil change Lights when specified maintenance indicator interval for engine oil change is reached (page Speedometer Shows riding speed in miles per hour. Odometer Shows the total miles ridden (page...
Page 27: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Gear position indicator Oil change indicator Speedometer Odometer Tripmeter Hourmeter (1) multi-function display (4) speedometer (2) gear position indicator (5) odometer/tripmeter/ (3) oil change indicator hourmeter Instruments &...
Page 28: Gear Position Indicator
If the gear position indicator shows ‘‘ ’’, rock the vehicle back and forth and make sure the gear position indicator is displayed properly and then if the gear position indicator still shows ‘‘ ’’ or blinks, see your Honda dealer. (1) gear position indicator Instruments & Controls...
Page 29: Oil Change Indicator
Indicators & Displays Oil Change Indicator The oil change indicator ( ) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule (page Reset the indicator after each oil change. To reset the indicator, press and hold the hourmeter/odometer/tripmeter select button ( ) and turn the ignition switch ( ) to ON ( ) for more than 5 seconds.
Page 30: Odometer
Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in miles while the ignition is ON ( ). To change the display from tripmeter or hourmeter to odometer, press and release the hourmeter/odometer/ tripmeter select button ( ). (1) odometer (2) hourmeter/odometer/tripmeter select button Tripmeter...
Page 31: Hourmeter
Indicators & Displays Hourmeter When selected, the hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. To change the display from odometer or tripmeter to hourmeter, press and release the hourmeter/odometer/tripmeter select button ( ).
Page 32: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge ( ) shows the approximate fuel supply available. At F (Full), the fuel tank capacity including reserve is: 3.51 US gal (13.3 ) When the gauge needle ( ) enters the red band ( ), fuel will be low and you should refill the tank as soon as possible.
Page 33: Controls & Features
Controls & Features Fuel Valve RIGHT SIDE (1) fuel valve The manual fuel valve ( ) is located on the right side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the fuel pump unit.
Page 34: Ignition Switch
Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. The ignition switch is also used to reset the oil change indicator (page Key Position Function...
Page 35: 2Wd/4Wd Select Lever
Controls & Features 2WD/4WD Select Lever Your ATV is equipped with a 2WD/4WD select lever ( ), which permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select a drive mode that’s suitable for your riding. Keep both hands on the handlebar while machine is in motion and come to a complete stop before using the 2WD/4WD select lever.
Page 36: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.
Page 37: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight.
Page 38: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 39: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch ( ) has two positions, AUTO (automatic shift mode) and ESP (manual shift mode). Shif ting Gears page RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 40: Gearshift Switch
Controls & Features Gearshift Switch Automatic shift (AUTO) mode: These gearshift switches [upshift switch ( ) and downshift switch ( )] are used to select the drive (D), neutral (N) and reverse (R). Shif ting Gears (page ) and Riding in Reverse (page Manual shift (ESP) mode: These gearshift switches are used to select the next higher or lower gear...
Page 41: Reverse Selector Knob
Controls & Features Reverse Selector Knob The reverse selector knob ( ), located on the rear brake lever/parking brake lever ( ), is used to shift into reverse. To operate, with your ATV stopped and the transmission in neutral (make sure the gear position indicator shows ‘‘N’’), push in the knob, squeeze the rear brake lever/ parking brake lever, then press the downshift switch ( ) once.
Page 42: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever is used to slow or stop your ATV. To operate, pull the lever.
Page 43: Parking Brake
Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.
Page 44: Flag Pole Bracket
Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 45: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear end of the rear frame. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.
Page 46: Ps (Electric Power Steering)
If the PS indicator lights at any time while riding, reduce speed and take your ATV to a Honda dealer as soon as possible. Continuing to ride with a PS system problem can cause system damage.
Page 47 Instruments & Controls...
Page 48: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 49: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
Page 50 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...
Page 51: Rider Training
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 52: Age Recommendation
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 53: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an ATV.
Page 54: Is Your Atv Ready To Ride
If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
Page 55 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
Page 56 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Lights Make sure the headlight, brakelight and taillight are working properly. If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page...
Page 57 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...
Page 58: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 59: Load Limits
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 60: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.
Page 61: Accessories & Modifications
Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.
Page 62: Modifications
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...
Page 63 Before Riding...
Page 64: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page Safe Riding Precautions ................
Page 65 Basic Operation & Riding Braking ....................Riding Your ATV ................. Making Turns ..................Skidding or Sliding ................Riding Up Hills ................. Riding Down Hills ................Crossing or Turning on Hills or Slopes ..........Riding Over Obstacles ..............Riding Through Water ..............
Page 66: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 67: Keep Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 68: Control Speed
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.
Page 69: Use Care On Unfamiliar Or Rough Terrain
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...
Page 70: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 71: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 72: Preparation
Starting & Stopping the Engine Preparation (1) fuel valve (3) neutral indicator (2) ignition switch (4) engine stop switch Before starting, select a level surface and lock the parking brake (page Turn the fuel valve ( ) and ignition switch ( ) to ON ( Confirm the following: The transmission is in neutral, and the neutral indicator ( ) is ON.
Page 73: Starting Procedure
Starting & Stopping the Engine Starting Procedure This vehicle has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Any Air Temperature Press the start button with the throttle completely closed. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 74: Flooded Engine
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Leave the engine stop switch set to RUN ( Open the throttle fully. Press the start button for 5 seconds.
Page 75: Stalled Engine
Starting & Stopping the Engine Stalled Engine You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start button. Do not press the throttle lever while starting in gear. Your ATV is equipped with a start inhibitor system that will cut off the fuel supply if the throttle is open while attempting to start in gear.
Page 76: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator light is on, then turn the ignition switch OFF The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.
Page 77: Shifting Gears
Shifting Gears Your ATV has two drive modes: automatic shift (AUTO) mode and manual shift (ESP) mode. Drive mode select (AUTO/ESP) The drive mode select switch ( ) is located on the right handlebar. To select the drive mode, operate the drive mode select switch. With the throttle fully closed, the drive mode can be changed while the engine is running.
Page 78 Shifting Gears Drive Use this position for normal riding. The following two modes can be selected in the drive position; automatic shift (AUTO) mode and manual shift (ESP) mode. You can select the desired mode with the drive mode select switch (page Automatic shift (AUTO) mode: Use this mode for everyday riding.
Page 79 Shifting Gears Shift mode (D/N/R) select Two gearshift switches are located next to the left handlebar grip: Upshift ( ) and downshift ( To select the shift mode, bring the ATV to complete stop, confirm the transmission in neutral and press the shift switch to select shift mode. To select drive shift mode (D), press the upshift switch ( ) once.
Page 80 Shifting Gears Driving in manual shift (ESP) mode: To upshift the transmission, press the upshift switch ( ) once. To downshift the transmission, press the downshift switch ( ) once. UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE (1) upshift switch (A) press (2) downshift switch With the transmission in neutral, release the parking brake, but continue squeezing the rear brake lever.
Page 81 4th gear or 5th gear. If the electric shift system malfunctions, the transmission cannot be shifted by pressing the gearshift switches. See your Honda dealer. (In an emergency, a gear may be selected manually so you may move the vehicle. See Emergency Gear Selection &...
Page 82 Shifting Gears Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm. Avoid downshifting to help slow your ATV when engine rpm is high. Downshifting when engine speed is near its allowable maximum may over-rev the engine and possibly cause damage. To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off.
Page 83: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 84 Riding in Reverse Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a saf e speed while riding in reverse gear. The gear position indicator shows ‘‘R’’. Release the rear brake lever/parking brake lever. Open the throttle gradually and ride slowly.
Page 85: Braking
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.
Page 86 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.
Page 87: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV go out of control, causing a collision or overturn.
Page 88 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.
Page 89: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 90: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
Page 91 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 92 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
Page 93 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 94: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.
Page 95: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
Page 96 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Page 97: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.
Page 98: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.
Page 99: Parking
Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re finished riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 100: Servicing Your Honda
Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards. Bef ore You Service Your Honda The Importance of Maintenance ............
Page 101 Servicing Your Honda Service Procedures Fluids & Filters Fuel ....................Engine Oil & Filter ................Gear Case Oil ..................Differential Oil .................. Coolant ....................Air Cleaner ..................Engine Throttle ....................Reverse Lock System ................ Spark Plug ..................Valves ....................Spark Arrester ...................
Page 102: The Importance Of Maintenance
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Page 103: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 104: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.
Page 105: Maintenance Schedule
Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
Page 106 ) may require more technical information and tools. Consult your Honda dealer. Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 107 12 months: R RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
Page 108 HOLDER BEARINGS STEERING SYSTEM Should be serviced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 109: Maintenance Record
12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...
Page 110: Maintenance Component Locations
Maintenance Component Locations front brake fluid reservoir rear brake lever/ parking brake lever front brake lever fuel fill cap throttle lever Servicing Your Honda...
Page 111 Servicing Your Honda...
Page 112 Maintenance Component Locations spark plug battery fuse box main fuse PS fuse (TRX420FPA only) scraper tool kit gear change tool spark arrester engine oil dipstick gear case oil filler cap engine oil drain bolt gear case oil drain bolt scraper...
Page 113: Tool Kit
The tool kit ( ) and the gear change tool ( ) are stored in the storage compartment ( ) below the rear cargo rack. To open the compartment, unhook the rubber strap ( ). An optional, larger tool kit may be available. Check with your Honda dealer’s parts department. REAR...
Page 114: Owner's Manual Storage
( ). To remove the seat, see page Be careful not to flood this area when washing your ATV. SEAT UNDERSIDE (1) owner’s manual (3) air pressure gauge (2) seat (4) plastic document bag Servicing Your Honda...
Page 115: Seat Removal
Slide the seat ( ) back and lift it. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets ( ). Press down on the seat until locks. Servicing Your Honda...
Page 116: Clip Removal
Press down on the center pin to release the lock. Pull the clip out of the hole. Installation Push the bottom of the pin. Insert the clip into the hole. Lightly press down on the center pin to lock the clip. Servicing Your Honda...
Page 117: Fuel
86 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher.
Page 118 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
Page 119 After refueling, turn the fuel fill cap clockwise until it clicks. Insert the breather tube into the handlebar cover hole. If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...
Page 120: Engine Oil & Filter
Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 121 SAE 10W-30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
Page 122 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
Page 123 The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the dipstick. LEFT SIDE LEFT SIDE (1) left side cover (2) dipstick (3) upper level mark (4) lower level mark Servicing Your Honda...
Page 124 Install the right side cover. Install the left side cover. Install the seat. Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE RIGHT SIDE (5) right side cover (6) oil filler cap Servicing Your Honda...
Page 125 This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid (page ). If you do not have the skills or the tools, see your Honda dealer. Drain the Engine Oil:...
Page 126 Check that the oil filter cover O-ring ( ) is in good condition and then install a new oil filter. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
Page 127 Check that there are no oil leaks. Install the left side cover. Install the right side cover. Install the seat. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 128: Gear Case Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the gear case at normal operating temperature to assure complete and rapid draining.
Page 129 Make sure the oil level is at the lower edge of the oil filler inspection hole ( ). Install the oil filler cap. REAR (1) oil drain plug (3) oil filler inspection hole (2) oil filler cap Servicing Your Honda...
Page 130: Differential Oil
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Change the oil with the differential at normal operating temperature to assure complete and rapid draining.
Page 131 Make sure the oil level is at the lower edge of the oil filler inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (3) oil filler inspection hole (2) oil filler cap Servicing Your Honda...
Page 132: Coolant
Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
Page 133 ( ). It should be between the UPPER ( ) and LOWER ( ) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair. Servicing Your Honda...
Page 134 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. REAR (4) rubber strap (6) reserve tank cap (5) rear fender cover After adding coolant, install the reserve tank cap and rear fender cover. Fasten the rubber strap. Install the seat. Servicing Your Honda...
Page 135 Refer to Saf ety Precautions on page Coolant should be replaced by your Honda dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
Page 136 Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your Honda dealer if the air flow is restricted over more than 20% of the radiator surface.
Page 137 Coolant Remove the radiator grill plate ( ). Wash the radiator core ( ) and radiator grill plate. Install the removed parts in reverse order of removal. FRONT (7) radiator grill plate (8) radiator core Servicing Your Honda...
Page 138: Air Cleaner
Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine wear.
Page 139 Air Cleaner Cleaning Remove the seat (page UNDER SEAT (1) retainer clips (2) air cleaner housing cover Unlatch the retainer clips ( ). Remove the air cleaner housing cover ( ). Servicing Your Honda...
Page 140 Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Page 141 Install the air cleaner housing cover with the FRONT mark ( facing forward and fit the cut out of the tab ( ) at the end of the air cleaner. UNDER SEAT (8) FRONT mark (9) tab Servicing Your Honda...
Page 142 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover ( ) too far into the breather joint ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
Page 143 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 144: Throttle
Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 145 If the cable is kinked or chafed, have it replaced. Check the throttle cable for tension or stress in all steering positions. Lubricate the throttle cable with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 146: Reverse Lock System
After adjustment, tighten the lock nut securely. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your Honda dealer. Servicing Your Honda...
Page 147: Spark Plug
Saf ety Precautions on page Remove the seat (page ) and left side cover (page Remove the left tank side cover ( ) by removing the bolts ( ). LEFT SIDE (1) left tank side cover (2) bolts Servicing Your Honda...
Page 148 ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
Page 149 If a plug is too tight, the threads may be damaged. Connect the spark plug cap. Take care to avoid pinching any cables or wires. Install the remaining parts in the reverse order of removal. Servicing Your Honda...
Page 150: Valves
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. Otherwise, the valves should be adjusted by your Honda dealer. Servicing Your Honda...
Page 151: Spark Arrester
Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the bolt securely. Servicing Your Honda...
Page 152: Brakes
Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
Page 153 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
Page 154 Other Inspections Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
Page 155 (2) edge of reference mark Check the wear indicator ( ). If the wear indicator aligns with the edge of the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement. Always inspect both pads in both the right and left front brake calipers.
Page 156 RIGHT REAR (1) wear indicator (2) reference mark Check the wear indicator. If the wear indicator ( ) aligns with the reference mark ( ), replace both pads as a set, see your Honda dealer for this replacement. Servicing Your Honda...
Page 157 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be: 1 1 3/16 in (25 30 mm) If necessary, adjust to the specified range. Servicing Your Honda...
Page 158 Make sure that the brake cables, brake arm, spring, parking brake lock lever, lever bracket and fasteners are in good condition. Check for smooth operation of the brake lever and brake pedal. If there is a problem, see your Honda dealer. Servicing Your Honda...
Page 159 ( ). Turn the nut in direction ( ) if the switch operates too late and in direction ( ) if the switch operates too soon. RIGHT REAR (1) rear brakelight switch (2) adjusting nut Servicing Your Honda...
Page 160: Tires
Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
Page 161 Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve caps are secure. If necessary, install new caps. Servicing Your Honda...
Page 162 Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended ‘‘cold’’ tire pressures are: FRONT REAR RECOMMENDED 4.4 psi (30 kPa) 4.4 psi (30 kPa) PRESSURE RECOMMENDED 4.4 psi (30 kPa) 4.4 psi (30 kPa) PRESSURE Servicing Your Honda...
Page 163 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
Page 164 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
Page 165: Tire Repair
If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
Page 166 When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...
Page 167: Guards
Tighten any loose fasteners. Replace the skid plate or engine guard as required. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 168 (2) front driveshaft guards Check the front boot guards ( ) and front driveshaft guards ( ) for cracks, damage or looseness. Tighten any loose fasteners. Replace the front boot guards and front driveshaft guards as required. Servicing Your Honda...
Page 169 Rear Boot Guards Refer to Saf ety Precautions on page (1) rear boot guards Check the rear boot guards ( ) for cracks, damage or looseness. Tighten any loose fasteners. Replace the rear boot guards as required. Servicing Your Honda...
Page 170: Scraper
Maintenance Schedule. If the scraper is cracked, damaged or the wear limit point ( ) is worn to the wear indicator ( ), see your Honda dealer to have the scrapers replaced. Always inspect each scraper on both rear wheels.
Page 171: Drivetrain Boots
Front Driveshaft Boots & Rear Driveshaft Boots Refer to Saf ety Precautions on page FRONT REAR (1) rubber driveshaft boots Check the rubber driveshaft boots ( ) for cuts, damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
Page 172 (1) rubber propeller shaft boots (2) rubber yoke joint boot Check the rubber propeller shaft boots ( ) and rubber yoke joint boot ( ) for cuts, damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
Page 173: Battery
If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
Page 174 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 175 Remove the rear fender cover (page Release the rings and remove the rubber band ( ). Disconnect the negative ( ) terminal lead ( ) from the battery ( ) first, then disconnect the positive ( ) terminal lead ( ). Servicing Your Honda...
Page 176 Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal. Make sure all bolts and other fasteners are secure. 1.6 in (40 mm) (5) battery band Servicing Your Honda...
Page 177 We recommend using a charger ( ) designed specifically for your Honda, which can be purchased from your Honda dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.
Page 178: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
Page 179 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
Page 180 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 181 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.
Page 182: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................What to Take to the Riding Area ..........
Page 183: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 184: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 185: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
Page 186 Transporting Your Honda Secure the vehicle with tie-down straps in the areas shown. Suitable tie-down straps are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using tie-down straps in any other areas can damage your ATV.
Page 187: Storing Your Honda
For more information about storage, refer to the Honda Winter Storage Guide, available from your Honda dealer. We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.
Page 188: Preparation For Storage
Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page Change the engine oil and filter (page Make sure the cooling system is filled with a 50/50% antifreeze solution (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
Page 189 Storing Your Honda Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page ) once a month. The battery gives off explosive hydrogen gas during normal operation.
Page 190: Removal From Storage
(page If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.
Page 191: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Page 192: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 193: Taking Care Of The Unexpected
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
Page 194 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 195: If Your Engine Quits Or Won't Start
If you have a problem starting the engine or experience poor engine performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
Page 196 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
Page 197 Check the high coolant temperature temperature indicator. Refer to If the High Coolant T emperature Indicator Lights, page runs erratically, See your Honda dealer. misfires blubbers (rich fuel See your Honda dealer. mixture) sooty exhaust (rich See your Honda dealer. fuel mixture)
Page 198: If The Transmission Is Not Functioning Properly
When the display on the gear position indicator returns to normal: You may drive the vehicle as usual after restarting the engine. However, we urge you to have your ATV inspected by your Honda dealer. Taking Care of the Unexpected...
Page 199 Loosen the screw ( ) and release the lock plate ( ). Turn the emergency valve ( ) all the way in. Restart the engine, drive the vehicle to a location where it can be loaded and transported to a Honda dealer. LEFT SIDE (1) screw...
Page 200 If one or both shift switches do not function, stop riding your ATV in the ESP (manual shift) mode. Switch to riding in the AUTO (automatic shift) mode. Have your ATV inspected by your Honda dealer. When the engine is running: Stop the ATV.
Page 201: Emergency Gear Selection & Operation
If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to a Honda dealer. Turn the ignition switch to the ON ( ) position.
Page 202 Emergency Gear Selection & Operation How to Shift Gears Manually: (A) downshift (pull up) (B) upshift (press down) With the ATV unoccupied, align the hexagonal hole of the gear change tool with the hexagonal end of the secondary spindle which is located on the front crankcase.
Page 203: If You Have A Flat Tire
Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
Page 204 If You Have a Flat Tire Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
Page 205 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Loosen but do not remove the wheel nuts ( ). Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
Page 206 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 207: If The High Coolant Temperature Indicator Lights
If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition ON ( ). Occasionally, it may flicker at or near idling speed. High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
Page 208 If there’s a mild coolant leak, you can ride for awhile, carefully watching the indicator. Be prepared to stop and add more coolant or water. If the leak is bad, transport your ATV to a Honda dealer (page Taking Care of the Unexpected...
Page 209: If A Fuse Blows
(1) blown fuse The main fuse and the circuit fuses are located in the battery compartment. Recommended Fuses main fuse shift motor fuse other fuse 2, 10A PS (Electric Power Steering) fuse (TRX420FPA only) Taking Care of the Unexpected...
Page 210 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page Remove the rear fender cover (page To access the main fuse ( ) and shift motor fuse ( ), remove the fuse box cover ( ).
Page 211 If a Fuse Blows Circuit Fuse Access (6) circuit fuses (7) spare fuses To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating.
Page 212 Remove the rear fender cover (page To access the PS fuse ( ), remove the PS fuse box cover ( ). If the PS fuse is blown, see your Honda dealer for this service. Install the PS fuse box cover.
Page 213 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.
Page 214: If You Crash
Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.
Page 215: If You Lose Your Key
If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.
Page 216: If The Battery Is Low (Or Dead)
The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
Page 217: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 218: Technical Information
Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................ Specifications ..................Break-in Guidelines ................Emission Control Systems ..............Oxygenated Fuels ................Technical Information...
Page 219: Vehicle Identification
Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN ( ) is stamped on the front of the frame. FRONT (1) VIN The engine number ( ) is stamped on the upper side of the rear...
Page 220 Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 221: Specifications
API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Technical Information...
Page 222 Specifications Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant or an recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 1.6 US qt (1.5 ) capacity Capacities...
Page 223 Specifications Power Transmission primary reduction 2.680 secondary reduction 1.480 front final reduction 3.231 rear 3.154 transmission ratio 3.058 2.157 1.541 1.178 0.848 reverse 3.996 final drive shaft Chassis & Suspension caster trail 0.3 in (8 mm) tire size, front AT24 8-12 MAXXIS M977 tire size, rear...
Page 224 0.371 kW/5,000 rpm Lights headlight 12 V 30/30W brake/tail light reverse indicator neutral indicator PS (Electric Power Steering) indicator (TRX420FPA only) 4WD indicator high coolant temperature indicator PGM-FI indicator Fuses main shift motor other 2, 10A PS (Electric Power...
Page 225 Specifications Torque Specification engine oil drain bolt 18 lbf·ft (25 N·m , 2.5 kgf·m) engine oil filter cover 9 lbf·ft (12 N·m , 1.2 kgf·m) bolts rear final gear case 9 lbf·ft (12 N·m , 1.2 kgf·m) oil drain bolt differential oil drain 9 lbf·ft (12 N·m , 1.2 kgf·m) bolt...
Page 226: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...
Page 227: Emission Control Systems
Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label ( ) is attached on the left side of the frame.
Page 228 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system includes a PGM-FI system.
Page 229 Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer. Symptoms: Hard starting or stalling after starting Rough idle...
Page 230 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Page 231 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Page 232 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
Page 233 Technical Information...
Page 234: Consumer Information
Consumer Information This section contains information on your warranty and how to get an official Honda service manual. Authorized Manuals ................Warranty Coverage ................Warranty Service ................Contacting Honda ................Your Honda Dealer ................The Honda Rider’s Club ..............Consumer Information...
Page 235: Authorized Manuals
The Service Manual used by your authorized Honda dealer is available from Helm, Inc. Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
Page 236 Order On-Line: www.helminc.com Order Toll Free: 1-888-CYCLE93 (1-888-292-5393) (NOTE: For Credit Card Orders Only) Monday Friday 8:00 AM 6:00 PM EST By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc.
Page 237 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.
Page 238: Warranty Coverage
There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.
Page 239: Warranty Service
If you have questions about warranty coverage or the nature of the repair, it is best to talk to the Service Manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.
Page 240: Contacting Honda
That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address: Motorcycle Division, American Honda Motor Co., Inc., P.O.
Page 241: Your Honda Dealer
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
Page 242: The Honda Rider's Club
The Honda Rider’s Club You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com. Consumer Information...
Page 243: Index
....................129 housing drain tube ................134 air pressure, gauge ....................105 tire ....................152 American Honda, contacting .............. . 231 apparel, protective ................. 40 appearance care .................. . 169 authorized manuals ................226...
Page 244 Index bank angle sensor ignition cut-off system ..........65 battery ....................164 brakelight switch adjustment .............. . 150 brakes, cables ....................149 fluid ....................143 front brake lever ................33 pad wear ..................146 parking .....................
Page 245 Index capacity, fuel ..................109 care, appearance ................. . 169 cargo, loading and operational guidelines ........... . 51 weight limit ..................50 cleaning, appearance care ..............169 climbing hills ..................81 clip ...................... . 107 color label ...................
Page 246 Index differential oil ..................121 dimmer switch, headlight ..............28 dipstick ....................114 display check ..................15 display, multi-function ................18 drive mode select switch ..............30, 68 driveshaft boots .................. . 162 drivetrain boots ...................
Page 247 Index final gear case oil ................119 flag pole bracket ..................35 flat tire ....................194 flooded engine ..................65 front boot guards ................. 159 front driveshaft boots ................162 front driveshaft guards ............... .
Page 248 . 232 Rider’s Club ..................233 hourmeter ................. . 17, 18, 22 hourmeter/odometer/tripmeter select button ....14, 17, 20, 21, 22 Honda service manual ................ . 226 identification, vehicle ................210 ignition switch ..................25 indicators, gear position indicator ............
Page 249 Index key, lost ....................206 number ................... . 206 kit, tool ....................104 labels, safety ................... lamp check ................... . 14 lever, 2WD/4WD select ............... . 26 limit, weight ..................50 load limits ....................50 loading guidelines ................
Page 250 Index maintenance, component locations ............... . 101 importance ..................93 precautions ..................95 record ....................100 safety ....................94 schedule .................... . 96 manual, service ..................226 maximum weight limit ................50 modifications ..................
Page 251 Index neutral indicator ................14, 16 noise emission control system ............. 221 numbers, serial ..................210 obstacles, riding over ................88 odometer ..................17, 18, 21 oil, differential ..................121 engine ....................111 gear case ..................
Page 252 Index parking ....................90 passenger, no carrying ................43 pavement, no riding on ................57 pinging, engine ..................108 plug, spark ................... 138 pre-ride inspection ................. 45 problems, unexpected ................183 propeller shaft boots & yoke joint boot ..........
Page 253 ..................14, 16 riding in .................... . 74 selector knob ..................32 rider training ..................42 Rider’s Club, Honda ................233 riding, basic operations ................. 55 clothing ....................40 over obstacles ..................88 precautions ..................
Page 254 Index safety, important precautions ............... . 95 labels ....................riding precautions ................57 schedule, maintenance ................96 scraper ....................161 seat removal ..................106 select lever, 2WD/4WD ............... . 26 serial numbers ..................210 service, customer ..................
Page 255 Index speedometer ..................17, 18 stalling on a hill ..................83 start button .................... . 27 starting, engine ....................62 troubleshooting ................186 stop switch, engine ................27 stopping engine ..................67 storage, ....................
Page 256 Index throttle, cable ....................136 lever .................. . 29, 135, 136 tires, air pressure ..................152 flat ....................194 replacing ..................157 repairing ..................156 thread conditions ..............154, 155 tool kit ....................104 trailer hitch ...................
Page 257 Index valve clearance ..................141 valve, fuel ....................24 vehicle identification no. (VIN) ............210 warning labels ..................warranty, coverage ..................229 extended ..................229 service .................... . 230 washing your ATV ................170 water, riding through ...................
Page 258 Memo...
Page 259 Memo...
Page 260 Memo...
Page 261: Quick Reference
Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
Page 262 Quick Reference Engine No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 263 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent 485 lbs (220 kg) Maximum Weight Capacity rider, all cargo and accessories...
Page 264 Spark Plugs BKR5E-11 (NGK) K16PR-U11 (DENSO) Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water main: Fuses shift motor : other: 2, 10A PS (Electric Power Steering)
Page 265 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE ignition switch ignition switch 2WD/4WD select lever 4WD indicator lights when the 4WD drive mode engages START button engine stop switch engine stop switch headlight switch headlight switch headlight dimmer switch headlight dimmer switch...

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Trx420fa

Honda TRX420FPA Owner's Manual

Table of Contents

Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Tips

Taking Care of the Unexpected

Quick Links

Chapters

Related Manuals for Honda TRX420FPA

Summary of Contents for Honda TRX420FPA

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Table of Contents