Related Manuals for KTM 250 XCF-W 2013
Summarization of Contents
1 Means of Representation
1.1 Symbols Used
Explains the meaning of specific symbols used in the manual.
1.2 Formats Used
Explains the typographical formats used in the document.
2 Safety Advice
2.1 Intended Use Definition
Defines the intended use for EXC-F and XCF-W models.
2.2 General Safety Advice
General advice for safe operation and importance of warning labels.
2.3 Risk Degrees and Symbols
Explains danger, warning, caution, and note symbols with their risks.
2.4 Tampering Warning
Prohibits tampering with noise control systems and lists presumed acts.
2.5 Safe Operation
Instructions for safe riding, including avoiding impairment and hazards.
2.6 Protective Clothing
Emphasizes the importance of wearing protective clothing for safety.
2.7 Work Rules
Guidelines for performing work on the vehicle, including special tools and parts.
2.8 Environmental Considerations
Advice on responsible motorcycle use and environmental protection.
2.9 Owner's Manual
Importance of reading the manual for operation, handling, and maintenance.
3 Important Notes
3.1 Guarantee and Warranty
Explains warranty conditions and voiding clauses.
3.2 Operating and Auxiliary Substances
Warning about environmental hazards of fuel handling.
3.3 Spare Parts and Accessories
Recommends using approved parts and KTM workshop services.
3.4 Service
Importance of proper service for operation and wear prevention.
3.5 Figures
Notes that figures may show special equipment and are for clarity.
3.6 Customer Service
Information on contacting KTM dealers and the website.
4 View of Vehicle
4.1 Front Left View
Illustrates and labels components on the front left view of the motorcycle.
4.2 Rear Right View
Illustrates and labels components on the rear right view of the motorcycle.
5 Serial Numbers
5.1 Chassis Number
Shows where the chassis number is stamped on the steering head.
5.2 Type Label
Indicates the location of the type label on the steering head.
5.3 Key Number (All EXC-F Models)
Shows where the key number for the steering lock is stamped.
5.4 Engine Number
Shows where the engine number is stamped on the engine.
5.5 Fork Part Number
Shows where the fork part number is stamped on the fork stub.
5.6 Shock Absorber Part Number
Shows where the shock absorber part number is stamped.
6 Controls
6.1 Clutch Lever
Describes the clutch lever and its operation.
6.2 Hand Brake Lever
Describes the hand brake lever and its function.
6.3 Throttle Grip
Describes the throttle grip and its location.
6.4 Kill Switch (All EXC-F Models)
Explains the kill switch function and its possible states.
6.5 Kill Switch (XCF-W)
Explains the kill switch function and its possible states.
6.6 Horn Button (All EXC-F Models)
Explains the horn button function and its possible states.
6.7 Light Switch (All EXC-F Models)
Explains the light switch function and its possible states.
6.8 Light Switch (XCF-W)
Explains the light switch function and its possible states.
6.9 Turn Signal Switch (All EXC-F Models)
Explains the turn signal switch function and its possible states.
6.10 Emergency OFF Switch (EXC-F AUS)
Explains the emergency OFF switch function and its possible states.
6.11 Electric Starter Button (EXC-F AUS)
Explains the electric starter button function and its possible states.
6.12 Electric Starter Button (EXC-F EU, EXC-F SIX DAYS, XCF-W)
Explains the electric starter button function and its possible states.
6.13 Indicator Lamps Overview (All EXC-F Models)
Explains the function of various indicator lamps on the dashboard.
6.14 Indicator Lamps Overview (XCF-W)
Explains the function of various indicator lamps on the dashboard.
6.15 Speedometer
Overview of speedometer functions, activation, trip master, setting units (km/miles), clock, functions, lap times, odometer, trip meters, average speeds, stop watches, and tables of functions/conditions.
7 Preparing for Use
7.1 Advice on First Use
General safety advice and pre-ride checks for new owners.
7.2 Running-in the Engine
Guidelines for proper engine break-in to ensure longevity.
7.3 Preparing for Difficult Riding Conditions
Advice on preparing the vehicle for various challenging riding conditions.
7.4 Preparing for Rides on Dry Sand
Specific preparations for riding on dry sand, including air filter modifications.
7.5 Preparing for Rides on Wet Sand
Specific preparations for riding on wet sand, including air filter modifications.
7.6 Preparing for Rides on Wet and Muddy Surfaces
Specific preparations for riding on wet and muddy surfaces.
7.7 Preparing for Rides at High Temperature and Slow Speed
Preparations for riding in high temperatures and at slow speeds.
7.8 Preparing for Rides at Low Temperature or in Snow
Preparations for riding in cold conditions or snow.
8 Riding Instructions
8.1 Checks and Maintenance Before Riding
Essential checks and maintenance tasks before operating the vehicle.
8.2 Starting the Engine
Instructions and safety warnings for starting the engine.
8.3 Starting Off
Guidance on how to start moving the motorcycle from a standstill.
8.4 Shifting and Riding
Instructions on gear shifting, riding techniques, and clutch use.
8.5 Braking
Guidance on proper braking techniques and warnings.
8.6 Stopping and Parking
Instructions and safety precautions for stopping and parking the motorcycle.
8.7 Transport
Guidelines for transporting the motorcycle safely.
8.8 Refueling
Instructions and safety warnings for refueling the motorcycle.
9 Service Schedule
9.1 Service Schedule
Details scheduled maintenance intervals and tasks (S1N, S15A, S30A).
9.2 Service Work (Additional Order)
Lists service tasks that can be ordered separately (S15N, S45A, S105A, J1A).
10 Tuning the Chassis
10.1 Basic Suspension Setting vs. Rider Weight
How to adjust suspension based on rider's weight for optimal handling.
10.2 Compression Damping of Shock Absorber
Explains high-speed and low-speed compression damping for the shock absorber.
10.3 Adjusting Low-Speed Compression Damping
Guides on adjusting the low-speed compression damping of the shock absorber.
10.4 Adjusting High-Speed Compression Damping
Guides on adjusting the high-speed compression damping of the shock absorber.
10.5 Adjusting Rebound Damping of Shock Absorber
Guides on adjusting the rebound damping of the shock absorber.
10.6 Measuring Rear Wheel Sag Unloaded
Instructions for measuring the rear wheel sag when unloaded.
10.7 Checking Static Sag of Shock Absorber
How to check the static sag of the rear shock absorber.
10.8 Checking Riding Sag of Shock Absorber
How to check the riding sag of the rear shock absorber.
10.9 Adjusting Spring Preload of Shock Absorber
Step-by-step guide for adjusting the shock absorber spring preload.
10.10 Adjusting Riding Sag
Guidance on adjusting the riding sag, including spring rate selection.
10.11 Checking Basic Setting of Fork
Information on checking the basic fork settings and rider weight compensation.
10.12 Adjusting Compression Damping of Fork
Guides on adjusting the compression damping of the front fork.
10.13 Adjusting Rebound Damping of Fork
Guides on adjusting the rebound damping of the front fork.
10.14 Adjusting Spring Preload of Fork
Guides on adjusting the spring preload for the front fork.
10.15 Handlebar Position
Explains the adjustable handlebar positions and measurements.
10.16 Adjusting Handlebar Position
Instructions for adjusting the handlebar position, including warnings.
11 Service Work on the Chassis
11.1 Raising the Motorcycle with Lift Stand
Instructions for safely raising the motorcycle using a lift stand.
11.2 Removing the Motorcycle from Lift Stand
Instructions for safely removing the motorcycle from a lift stand.
11.3 Bleeding Fork Legs
Steps for bleeding the fork legs to release air pressure.
11.4 Cleaning Dust Boots of Fork Legs
Instructions for cleaning the dust boots on the fork legs.
11.5 Loosening Fork Protector
Steps for loosening and removing the fork protectors.
11.6 Positioning Fork Protection
Instructions for positioning and mounting the fork protectors.
11.7 Removing Fork Legs
Step-by-step guide to removing the front fork legs.
11.8 Installing Fork Legs
Instructions for installing the front fork legs, including torque specs.
11.9 Removing Front Fender
Steps for removing the front fender.
11.10 Installing Front Fender
Instructions for installing the front fender.
11.11 Removing Lower Triple Clamp (EXC-F EU, AUS, XCF-W)
Steps for removing the lower triple clamp (EXC-F EU, AUS, XCF-W).
11.12 Removing Lower Triple Clamp (EXC-F SIX DAYS)
Steps for removing the lower triple clamp (EXC-F SIX DAYS).
11.13 Installing Lower Triple Clamp (EXC-F EU, AUS, XCF-W)
Instructions for installing the lower triple clamp (EXC-F EU, AUS, XCF-W).
11.14 Installing Lower Triple Clamp (EXC-F SIX DAYS)
Instructions for installing the lower triple clamp (EXC-F SIX DAYS).
11.15 Checking Steering Head Bearing Play
How to check for play in the steering head bearing.
11.16 Adjusting Steering Head Bearing Play (EXC-F EU, AUS, XCF-W)
Instructions for adjusting steering head bearing play (EXC-F EU, AUS, XCF-W).
11.17 Adjusting Steering Head Bearing Play (EXC-F SIX DAYS)
Instructions for adjusting steering head bearing play (EXC-F SIX DAYS).
11.18 Greasing Steering Head Bearing
Instructions for greasing the steering head bearing.
11.19 Removing Front Fender
Steps for removing the front fender.
11.20 Installing Front Fender
Instructions for installing the front fender.
11.21 Removing Shock Absorber
Steps for removing the rear shock absorber.
11.22 Installing Shock Absorber
Instructions for installing the rear shock absorber.
11.23 Removing Seat
Steps for removing the motorcycle seat.
11.24 Mounting Seat
Instructions for mounting the motorcycle seat.
11.25 Removing Air Filter Box Lid
Steps for removing the air filter box lid.
11.26 Installing Air Filter Box Lid
Instructions for installing the air filter box lid.
11.27 Removing Air Filter
Steps for removing the air filter.
11.28 Installing Air Filter
Instructions for installing the air filter.
11.29 Cleaning Air Filter and Air Filter Box
Guides on cleaning the air filter and air filter box.
11.30 Sealing Air Filter Box
Instructions for sealing the air filter box.
11.31 Removing Main Silencer
Steps for removing the main silencer (exhaust).
11.32 Installing Main Silencer
Instructions for installing the main silencer (exhaust).
11.33 Changing Glass Fiber Yarn Filling of Main Silencer
Guides on changing the glass fiber yarn filling in the main silencer.
11.34 Removing Fuel Tank
Steps for removing the fuel tank.
11.35 Installing Fuel Tank
Instructions for installing the fuel tank.
11.36 Checking for Chain Dirt Accumulation
How to check the drive chain for dirt accumulation.
11.37 Cleaning the Chain
Instructions for cleaning the drive chain.
11.38 Checking Chain Tension
How to check and measure the drive chain tension.
11.39 Adjusting Chain Tension
Guides on adjusting the drive chain tension.
11.40 Checking Chain, Rear Sprocket, Engine Sprocket and Chain Guide
How to check wear on the chain, sprockets, and chain guide.
11.41 Adjusting Chain Guide
Instructions for adjusting the chain guide.
11.42 Checking the Frame
How to check the frame for cracks or deformation.
11.43 Checking the Swingarm
How to check the swingarm for damage, cracks, or deformation.
11.44 Checking Throttle Cable Routing
How to check the routing of the throttle cables.
11.45 Checking the Rubber Grip
How to check the handlebar rubber grips for damage and wear.
11.46 Additionally Securing the Rubber Grip
Instructions for securing the rubber grips with wire.
11.47 Adjusting Basic Position of Clutch Lever
How to adjust the clutch lever's basic position for comfort.
11.48 Checking/Correcting Fluid Level of Hydraulic Clutch
How to check and correct the hydraulic clutch fluid level.
11.49 Changing Hydraulic Clutch Fluid
Step-by-step guide for changing the hydraulic clutch fluid.
11.50 Removing Engine Guard (EXC-F AUS, SIX DAYS)
Steps for removing the engine guard (EXC-F AUS, SIX DAYS).
11.51 Installing Engine Guard (EXC-F AUS, SIX DAYS)
Instructions for installing the engine guard (EXC-F AUS, SIX DAYS).
12 Brake System
12.1 Checking Free Travel of Hand Brake Lever
How to check the free travel of the hand brake lever.
12.2 Adjusting Free Travel of Hand Brake Lever
Guides on adjusting the free travel of the hand brake lever.
12.3 Adjusting Basic Position of Hand Brake Lever
How to adjust the hand brake lever's basic position for comfort.
12.4 Checking Brake Discs
How to check brake discs for thickness, damage, cracking, and deformation.
12.5 Checking Front Brake Fluid Level
How to check the front brake fluid level and identify potential issues.
12.6 Adding Front Brake Fluid
Instructions and warnings for adding front brake fluid.
12.7 Checking Front Brake Linings
How to check front brake linings for minimum thickness and damage.
12.8 Changing Front Brake Linings
Instructions and warnings for changing the front brake linings.
12.9 Checking Free Travel of Foot Brake Lever
How to check the free travel of the foot brake lever.
12.10 Adjusting Basic Position of Foot Brake Lever
Guides on adjusting the foot brake lever's basic position.
12.11 Checking Rear Brake Fluid Level
How to check the rear brake fluid level and identify potential issues.
12.12 Adding Brake Fluid to Rear Brake Circuit
Instructions and warnings for adding rear brake fluid.
12.13 Checking Rear Brake Linings
How to check rear brake linings for minimum thickness and damage.
12.14 Changing Rear Brake Linings
Instructions and warnings for changing the rear brake linings.
13 Wheels, Tires
13.1 Removing the Front Wheel
Step-by-step guide to removing the front wheel.
13.2 Installing the Front Wheel
Instructions for installing the front wheel, including checks.
13.3 Removing the Rear Wheel
Step-by-step guide to removing the rear wheel.
13.4 Installing the Rear Wheel
Instructions for installing the rear wheel, including checks.
13.5 Checking Tire Condition
How to check tires for cuts, damage, and tread depth.
13.6 Checking Tire Air Pressure
How to check and set tire air pressure for off-road and road use.
13.7 Checking Spoke Tension
How to check spoke tension and warnings about incorrect tension.
14 Electrical System
14.1 Removing the Battery
Steps for safely removing the vehicle battery, with warnings.
14.2 Installing the Battery
Instructions for safely installing the vehicle battery.
14.3 Charging the Battery
Instructions and warnings for charging the vehicle battery.
14.4 Changing the Main Fuse
How to change the main fuse and warnings about electrical overload.
14.5 Changing Fuses of Individual Power Consumers
How to change fuses located in the fuse box under the seat.
14.6 Changing Fuse of Radiator Fan (EXC-F SIX DAYS)
How to change the fuse for the radiator fan (EXC-F SIX DAYS).
14.7 Removing Headlight Mask with Headlight
Steps for removing the headlight mask and headlight assembly.
14.8 Refitting Headlight Mask with Headlight
Instructions for refitting the headlight mask and headlight assembly.
14.9 Changing Headlight Bulb
Instructions for changing the headlight bulb.
14.10 Changing Turn Signal Bulb
Instructions for changing the turn signal bulbs.
14.11 Checking Headlight Setting
How to check and verify the headlight alignment.
14.12 Adjusting Headlight Range
Guides on adjusting the headlight beam range up or down.
14.13 Changing Speedometer Battery
Instructions for changing the speedometer's internal battery.
15 Cooling System
15.1 Cooling System Overview
Describes the function of the cooling system and water pump.
15.2 Checking Antifreeze and Coolant Level
How to check antifreeze protection and coolant level, with warnings.
15.3 Checking the Coolant Level
Detailed instructions for checking the coolant level in the radiator.
15.4 Draining the Coolant
Step-by-step guide for draining the engine coolant.
15.5 Refilling Coolant
Instructions for refilling the engine coolant after draining.
16 Tuning the Engine
16.1 Checking Play in Throttle Cable
How to check for proper play in the throttle cable.
16.2 Adjusting Play in Throttle Cable
Guides on adjusting the throttle cable play.
16.3 Adjusting Idle Speed
How to adjust the engine's idle speed.
16.4 Checking Basic Position of Shift Lever
How to check the basic position of the shift lever.
16.5 Adjusting Basic Position of Shift Lever
Instructions for adjusting the shift lever's basic position.
17 Service Work on the Engine
17.1 Changing the Fuel Screen
Steps for changing the fuel screen.
17.2 Checking the Engine Oil Level
How to check the engine oil level when cold or warm.
17.3 Changing Engine Oil and Oil Filter
Guides on changing engine oil, oil filter, and cleaning oil screens.
17.4 Adding Engine Oil
Instructions for adding engine oil, with notes on oil types.
18 Cleaning, Care
18.1 Cleaning the Motorcycle
Detailed instructions for cleaning the motorcycle safely and effectively.
18.2 Checks and Maintenance for Winter Operation
Specific checks and maintenance steps for winter storage and use.
19 Storage
19.1 Storage
Steps and precautions for storing the motorcycle for extended periods.
19.2 Preparing for Use After Storage
Steps for preparing the motorcycle after it has been stored.
20 Troubleshooting
Troubleshooting Common Faults
Lists common faults, possible causes, and recommended actions for engine and electrical issues.
21 Blink Code
FI Warning Lamp Blink Codes
Explains FI warning lamp blink codes and associated error conditions.
22 Technical Data
22.1 Engine Specifications
Provides detailed specifications for the engine, including design, displacement, and valve clearance.
22.2 Engine Tightening Torques
Lists torque specifications for various engine components and fasteners.
22.3 Capacities
Specifies capacities for engine oil, coolant, fuel, and chassis components.
22.4 Chassis Specifications
Lists chassis-related specifications like frame, fork, brake system, wheelbase, and tire pressures.
22.5 Electrical System Specifications
Details specifications for battery, fuses, lights, and other electrical components.
22.6 Tire Specifications
Lists tire sizes and types for different models.
22.7 Fork Specifications
Details fork specifications including part numbers and damping settings.
22.8 Shock Absorber Specifications
Details shock absorber specifications, including damping and spring preload.
22.9 Chassis Tightening Torques
Lists torque specifications for various chassis components and fasteners.
23 Substances
Brake Fluid
Specifies DOT 4/5.1 brake fluid recommendations and properties.
Coolant
Specifies coolant types and mixture ratios.
Engine Oil
Specifies engine oil types (SAE 10W/60, 10W/50) and standards.
Fork Oil and Shock Absorber Oil
Specifies fork oil (SAE 4) and shock absorber oil (SAE 2.5).
Super Unleaded Fuel
Specifies fuel grade requirements and ethanol content limits.
24 Auxiliary Substances
Air Filter Cleaner and Chain Cleaner
Recommends specific cleaners for air filters and chains.
Cleaning and Preserving Materials
Recommends products for cleaning and preserving metal, rubber, and plastic.
Fuel Additive
Recommends fuel stabilizers.
Greases (High Viscosity, Long-Life)
Recommends specific greases for various applications.
Motorcycle Cleaner and Chain Spray
Recommends specific cleaners and sprays for motorcycles.
Oil for Foam Air Filter
Recommends oil for foam air filters.
Paint Cleaner and Polish
Recommends products for cleaning and polishing surfaces.
Rubber Grip Adhesive
Specifies adhesive for rubber grips.
Universal Oil Spray
Recommends universal oil spray.
25 Standards
JASO T903 MA Standard
Explains the JASO T903 MA standard for 4-stroke motorcycle oils.
SAE Viscosity Classification
Explains the SAE classification for oil viscosity.
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